SEL-2440 DPAC Express Installation Guide

DPAC
SEL-2440 Discrete Programmable
Automation Controller
Express Installation Guide
Quick-Start Kit Contents
DPAC
SEL-2440 Discrete Programmable
Automation Controller
SEL-2440 DPAC
Quick-Start CD
Express Installation Guide
Contents:
1. Close all applications and insert the
CD into the drive.
2. The install screen should load
automatically. If it does not load,
open setup.bat directly from
the CD.
• SEL USB-Compatible Device Driver
• SEL-2440 Express Installation Guide
• SEL-2440 Instruction Manual
®
© 2015 Schweitzer Engineering Laboratories, Inc.
(All rights reserved)
All trademarks are the property of their respective holders.
*UCD04710*
PM2440-01-CD/UCD04710
Quick-Start Kit Contents
SEL-2440 DPAC
Quick-Start CD
CD Installation:
www.selinc.com
Contents:
1. Close all applications and insert the
CD into the drive.
2. The install screen should load
automatically. If it does not load,
open setup.bat directly from
the CD.
• SEL USB-Compatible Device Driver
• SEL-2440 Express Installation Guide
• SEL-2440 Instruction Manual
®
*UCD04710*
PM2440-01-CD/UCD04710
www.selinc.com
®
© 2015 Schweitzer Engineering Laboratories, Inc.
(All rights reserved)
All trademarks are the property of their respective holders.
Express Installation Guide
CD Installation:
Quick-Start CD
Serial Cable
USB Cable
Express Installation Guide
© 2015 Schweitzer Engineering Laboratories, Inc.
(All rights reserved)
All trademarks are the property of their respective holders.
Quick-Start CD
• SEL USB-Compatible Device Driver
• SEL-2440 Express Installation Guide
• SEL-2440 Instruction Manual
www.selinc.com
SEL-2440 DPAC
Quick-Start CD
Express Installation Guide
Contents:
1. Close all applications and insert the
CD into the drive.
2. The install screen should load
automatically. If it does not load,
open setup.bat directly from
the CD.
*UCD04710*
PM2440-01-CD/UCD00000
Quick-Start Kit Contents
DPAC
SEL-2440 Discrete Programmable
Automation Controller
CD Installation:
Serial Cable
USB Cable
Express Installation Guide
Quick-Start CD
Serial Cable
USB Cable
Mounting
Rack Mount
Step 1. Slide the DPAC into the rack and align the holes of
the DPAC with the rack.
Step 2. Install and tighten with four rack screws.
Panel Mount
Step 1. Create the panel cutout per the dimensions listed.
Step 2. Place the panel cutout over the desired mounting
location and trace.
Step 3. Make a smooth cut around the cutout.
Step 4. Drill the four mounting holes per the drawing.
Step 5. Insert the DPAC into the cutout.
Step 6. Fasten the DPAC into the hole with the included
washers and screws.
DPAC Panel Cutout Template
2
Mounting
DIN Rail Mount
Step 1. Ensure that the DIN clips are securely fastened to
the back of the DPAC with the provided screws and
the integrated wire form DIN clip springs are
pointing towards the top of the DPAC.
Step 2. Ensure that the top of the integrated wire form
spring is firmly connected to the top hat DIN rail.
Step 3. Apply pressure to the DPAC in a downward motion
and push back until the clips snap into place on the
lower DIN lip.
Surface Mount
Step 1. Place the DPAC over the desired mounting location
and trace the mounting holes.
Step 2. Drill mounting holes.
Step 3. Fasten the DPAC with washers and screws.
3
Wire It
See the SEL-2440 Instruction Manual for details on appropriate wire sizes.
Step 1. Connect appropriate power supply to terminal Z05 (+/H) and terminal Z07 (–/N). Note that power terminals are
isolated from chassis ground.
Step 2. Connect ground terminal GND to a rack frame or similar ground for proper safety and performance.
Step 3. Connect discrete inputs and discrete outputs per application requirements.
Inputs (Status and Alarms)
Use digital inputs to monitor critical alarms or status points.
Insensitive to Polarity
B01
V
B02
B03
V
B04
B05
V
B06
B07
V
B08
Insensitive to Polarity
V
IN201
B01
B02
B03
IN202
B04
B05
IN203
B06
B07
IN204
B08
Independent & Isolated Ports
IN201
IN202
IN203
IN204
Bussed Inputs
Outputs (Relays)
V
A01
OUT101
A02
Load
V
A03
OUT102
A04
Load
V
A05
OUT103
A06
Load
V
A07
OUT104
A08
Load
Independent & Isolated Outputs
Step 4. Connect communications devices as required to rear-panel DB-9 serial PORT 2 (EIA-232), DB-9 serial PORT 3
(option dependent), 10/100BASE-T Ethernet port (RJ45 connector) or 100BASE-FX (LC connector) 1A, and
10/100BASE-T Ethernet port (RJ45 connector) or 100BASE-FX (LC connector) 1B.
Step 5. Connect IRIG-B time-code input to terminal IRIG IN.
IRIG-IN
4
Configure Control (DIP) Switches
Easy Mode: Use the control (DIP) switches for configuring the DPAC.
Step 1. Disconnect input power.
Step 2. Remove the front panel.
Step 3. Carefully flip the front panel over to expose the control (DIP) switches.
Step 4. Set control (DIP) switch bank SW1, switch 1, to ON (1) = Easy Mode. Factory-default setting for all control (DIP)
switches is OFF (0).
Step 5. Set switches on control (DIP) switch bank SW2 to appropriate serial port settings for Port 2 and Port 3:
• Protocol (SEL ASCII, DNP3, Modbus®, or MIRRORED BITS®)
• +5 Vdc (if used)
• Port Speed
Step 6. Set switches on control (DIP) switch bank SW3 for Ethernet address, DNP3 Address, and Modbus address. The
default Ethernet address is 192.168.0.n. Use this switch bank to define the last IP Octet, n (00–FF hex, 0–255
decimal). This value will also be the DNP3 address and Modbus address.
Switch
Function
Configuration
Switch Bank 1 (SW 1)
1
Setting Mode
OFF (0) = Flexible
ON (1) = Easy
2
Password Override
OFF (0) = Passwords Enabled
ON (1) = Passwords Disabled
3–4
Reserved OFF
OFF (0) = N/A
ON (1) = N/A
5
SELBOOT Override at Power Up
OFF (0) = Normal
ON (1) = Force SELBOOT at Power Up
6–8
Reserved
OFF (0) = N/A
ON (1) = N/A
5
Configure Control (DIP) Switches
Switch
Function
Configuration
Switch Bank 2 (SW 2)
1–2
PORT 2 Protocol
OFF (0), OFF (0) = SEL ASCII
OFF (0), ON (1) = DNP3
ON (1), OFF (0) = Modbus
ON (1), ON (1) = MIRRORED BITS (MB8A)
3–4
PORT 3 Protocol
OFF (0), OFF (0) = SEL ASCII
OFF (0), ON (1) = DNP3
ON (1), OFF (0) = Modbus
ON (1), ON (1) = MIRRORED BITS (MB8B)
5
PORT Speed (Parity = N, Data Bits = 8, Stop Bits = 1)
OFF (0) = 9600 Baud Rate
ON (1) = 38400 Baud Rate
6
PORT Power (+5 Vdc)
OFF (0) = Disabled
ON (1) = Enabled
7–8
Reserved
OFF (0) = N/A
ON (1) = N/A
Switch Bank 3 (SW 3)
1–8
Address (Hex)
Last IP Octet (00–FF hex, 0–255 decimal; 192.168.0.n with default IP address)
DNP3 Address (00–FF hex, 0–255 decimal)
Modbus Slave Address (1–F7 hex, 1–247 decimal)
MIRRORED BITS
1, 2 PORT 2 TX
3, 4 PORT 2 RX
5, 6 PORT 3 TX
7, 8 PORT 3 RX
Step 7. Replace front panel.
Step 8. Connect input power. JOB DONE!
Flexible Mode
In Flexible Mode, all settings are configured with ACSELERATOR QuickSet® SEL-5030 Software or with a terminal emulator by
using the DPAC command line interface. For applications that require more flexible configurations, see the Flexible Mode section in the SEL-2440 Instruction Manual.
Please check the SEL website or SEL Compass® for the latest SEL-2440 Instruction Manual,
Installation Guide, Data Sheet, and ACSELERATOR QuickSet® SEL-5030 Software.
SEL-2440 DPACs are shipped with default passwords. To prevent unauthorized access, change default passwords to
private passwords at installation. SEL shall not be responsible for damage resulting from unauthorized access.
6
Typical SCADA and MIRRORED BITS Connection
The DPAC has default settings for DNP3 and Modbus. Your supervisory control and data acquisition (SCADA) easily integrates
with the DPAC by using the default map (settings) shown in the SEL-2440 Instruction Manual. Refer to the DNP3 and Modbus
sections in the instruction manual and the configuration settings above.
SEL-2440
TX
SEL-2440
TX
RX
RX
MIRRORED BITS
48 I/O
48 I/O
SCADA DNP3/Modbus/SEL Fast Messages/IEC 61850
32 Contact
Inputs
Contact
Inputs
IN201
IN202
•
•
•
IN216
IN301
IN302
•
•
•
IN316
RB01 = OUT101
RB02 = OUT102
•
•
•
RB16 = OUT116
Contact
Outputs
IN201 = TMB1A
IN202 = TMB2A
•
•
•
IN208 = TMB8A
IN209 = TMB1B
IN210 = TMB2B
•
•
•
IN216 = TMB8B
RMB1A = OUT101
RMB2A = OUT102
•
•
•
RMB8A = OUT108
RMB1B = OUT109
RMB2B = OUT110
•
•
•
RMB8B = OUT116
MIRRORED BITS TX
MIRRORED BITS RX
7
16 Contact
Outputs
Verify Status
Step 1. When the device is energized the ENABLED LED illuminates and the ALARM LED extinguishes.
Illuminates Device
all LEDs Enabled
Present Alarm
Mode State
I/O Activity
Ethernet Serial
Port
Port
Activity Activity
Step 2. MODE on the front panel will illuminate solid when in Flexible Mode and will blink when in Easy Mode.
Step 3. Verify Ethernet and serial port activity.
The LNK LED illuminates if a valid, physical Ethernet connection is made. TX and RX LEDs illuminate to indicate traffic.
Step 4. Input and output indicators on the front panel will illuminate solid when the associated I/O are asserted. Verify
operation by reading inputs and controlling outputs with a polling master.
Verify Configuration
Step 1. Press the LAMP TEST pushbutton briefly to verify that all of the LEDs illuminate.
Step 2. Press and hold LAMP TEST button for more than four seconds. The ALARM LED will flash letting you know the
device is ready to read control (DIP) switch positions and IRIG-B time. (If an ALARM had occurred and the LED
was already illuminated, then the ALARM LED will stay illuminated and will not flash.)
Step 3. All control (DIP) switch positions can now be read and verified from the LEDs. IRIG-B time can also be verified.
DIP Switch Positions
IRIG-B Time
Hours
Minutes
Seconds
1 2 3 4 5 6 7 8
Switch 1
Switch 2
Switch 3
When “Easy Mode” is
selected, these LEDs
show the DIP switch
positions.
Upper
Nibble
Lower
Nibble
Step 4. After about one minute the device will return back to normal status.
For Additional Technical Assistance Call +1.509.332.1890
*PLS2440-01*
© 2008–2015 Schweitzer Engineering Laboratories, Inc. All rights reserved.
Date Code 20151120
8