Double-Clamp Series Securely clamps the insert with a single action Increases clamping rigidity Improves machining stability Results in greater insert life ■Improved Clamping Rigidity Firmly clamp the insert in two directions with one action Tighten the screw ②Force to pin down insert. ①Force to pull in insert. 1 Double-Clamp Series Product Lineup Application External / Facing Cutting Edge Angle 95° External / Facing / External / Facing / Copying Copying / Undercutting External / Copying External 107.5° 117.5° 72.5° 93° 95° 75° 91° DDHN DVPN DVVN DDJN DVLN DSBN DTGN Double Clamp DCLN DWLN Long Insert Life The double-clamp design firmly clamps the insert in two directions, which maintains good contact between the shim and the insert even during high feed rate machining. Along with improving the accuracy of the insert position, greater insert life is attained. (DCLN) Lever Lock (PCLN) ◯ × × 8 4 5 10 15 20 <Cutting Conditions> SCM435, Vc=500 sfm, ap=0.04", f=0.016 ipr CNMG432PS, 30 pass interrupted machining 25 30 (Pass) Coating material is applied to the shim side of the insert, which is installed on the tool holder. Compare the shim contact surface after tightening. PS Chipbreaker Shim contact surface of double clamp holder The shape of the insert breaker is transferred indicating a high level of contact. Shim contact surface of lever lock Cutting edge side Double Clamp ●Comparison of shim and insert contact Cutting edge side ◯ ◯ ◯ Only a part of the shape of the insert breaker is transferred indicating a low level of contact. Convenient Marking Design The spare part descriptions and the screw tightening torque are conveniently located on the toolholder body. 1 Screw Tightening Torque (N·m) CS-2D 1.7 CS-3D 3.9 CS-5D 3.0 2 Toolholder Lineup B Side Rake Angle:-6° Inclination Angle:-6° 95 ° F2 F1 DCLN (External / Facing) L2 · Applicable Insert L1 Holder Description H1 h DCLNR/L 124B 164D DCLNR/L 2020K-12 2525M-12 R L ◦ ◦ ◦ ◦ ◦ ◦ ◦ ◦ Unit H1=h B L1 L2 F1 F2 inch 0.75 0.75 4.50 1.30 inch 1.00 1.00 6.00 1.26 mm 20 20 125 33 mm 25 25 150 Std.Corner-R(rε) Description Dimension CN ● A CN ● G CNMM DCLNR/L…4 DCLNR/L…-12 ·Right-hand Shown Stock Insert Description 43.. Spare Parts Clamp 1.00 0.80 1/32 1.25 0.78 25 20 0.8 32 Screw Spring Shim Shim Screw Wrench Wrench(Optional) For Clamp For Shim CP-3D CS-3D SP-3D DC-44 SB-4085TR LW-3 FT-15 CP-3D CS-3D SP-3D DC-44 SB-4085TR LW-3 FT-15 DDJN (External / Copying) F1 F2 B Side Rake Angle:-6° Inclination Angle:-7° 93 ° · Applicable Insert L2 Holder Description L1 R/ h H1 DDJN L…4 DDJNR/L…-1504 DDJNR/L…-1506 Stock Description Dimension Unit H1=h B L1 L2 F1 F2 R L DDJNR/L 124B ◦ ◦ inch 0.75 0.75 4.50 1.54 1.00 164D ◦ ◦ inch 1.00 1.00 6.00 1.54 1.25 0.97 ◦ ◦ ◦ ◦ ◦ ◦ ◦ ◦ mm mm mm mm DDJNR/L 2020K-1504 2525M-1504 DDJNR/L 2020K-1506 2525M-1506 20 25 20 25 20 25 20 25 125 150 125 150 39 25 32 25 32 25 25 Std.Corner-R(rε) ·Right-hand Shown 1/32 0.8 Insert Description DN ● A DN ● G DNMM 43.. (44..) 44.. (43..) Spare Parts Clamp CP-3D CP-3D Screw CS-3D CS-3D The shims inside ( ) do not come with the holders. In the case of changing the insert thickness size, please purchase the corresponding shim separately. Spring SP-3D SP-3D Shim Shim Screw Wrench Wrench(Optional) DD-44 SB-4085TR (DD-43) DD-44 (DD-43) DD-43 (DD-44) SB-4085TR For Clamp For Shim LW-3 FT-15 LW-3 FT-15 ◦:Standard stock ◦: World Express 2 3 Toolholder Lineup DDHN (External / Facing / Copying) B F2 F1 Side Rake Angle:-6° Inclination Angle:-6° · Applicable Insert 107.5° L2 Holder Description L1 h H1 DDHNR/L…-1504 DDHNR/L…-1506 ·Right-hand Shown Insert Description DN ● A DN ● G DNMM 43.. (44..) 44.. (43..) B F2 F1 Side Rake Angle:-6° Inclination Angle:-6° DSBN - 75° DSDN & DSSN - 45° F2 F1 2.5 DSBN (External) · Applicable Insert L2 L1 Holder Description h H1 2020K-12 TYPE DSBNR/L…-12 ·Right-hand Shown Insert Description SN ● A SN ● G SNMM 43.. B Side Rake Angle:-6° Inclination Angle:-6° 91 ° F2 F1 DTGN (External) L2 · Applicable Insert L1 F1 F2 h H1 3.5 Holder Description ·Right-hand Shown L2 (1616H-16) Stock Dimension (mm) Description R DDHNR/ L DDHNR/ L L H1=h B L1 L2 F1 F2 ◦ ◦ 20 2525M-1504 ◦ ◦ 25 ◦ ◦ 20 2525M-1506 ◦ ◦ 25 25 150 20 125 2020K-1504 2020K-1506 20 125 Std.Corner-R(rε) 91 ° DTGNR/L…-16 Clamp Screw Spring 32 20 125 0.8 CP-3D CS-3D ◦ ◦ 20 2525M-12 ◦ ◦ 25 25 150 DTGNR/L 2020K-16 ◦ ◦ 20 20 2525M-16 ◦ ◦ 25 25 17 SB4085TR LW-3 FT-15 0.8 CP-3D CS-3D SP-3D DS-44 SB4085TR LW-3 FT-15 20 0.8 CP-2D CS-2D SP-2D DT-32 SB-3080TR LW-2.5 FT-10 32 The shims inside ( ) do not come with the holders. In the case of changing the insert thickness size, please purchase the corresponding shim separately. 3 For Shim 25 25 150 For Clamp 13 22 125 Shim Screw Wrench Wrench(Optional) DD-43 (DD-44) 32 34 25 Shim SP-3D 22 DSBNR/L 2020K-12 33.. DD-44 (DD-43) 22 37 TN ● A TN ● G TNMM Spare Parts 25 25 150 Insert Description ◦:Standard stock ◦: World Express 4 Toolholder Lineup DVJN/DVLN (External / Copying) F1 B Side Rake Angle:-6° Inclination Angle:-9° 95 ° · Applicable Insert L2 Holder Description L1 h H1 DVJNR/L…3 DVLNR/L…-16 ·Right-hand Shown Insert Description VN ● A VN ● G 33.. F1 F2 B Side Rake Angle:-13° Inclination Angle:-10° · Applicable Insert F2 5 F1 DVPN (External / Facing / Copying / Undercutting) 117.5˚ L2 2020K-16 TYPE Holder Description DVPNR/L…3 DVPNR/L…-16 h H1 L1 ·Right-hand Shown Insert Description VN ● A VN ● G 33.. DVVN (External / Copying) B F1 Back Rake Angle:-11° .5˚ · Applicable Insert 72 L2 Holder Description L1 Description R H1 Dimension N L Unit H1=h B L1 L2 F1 DVJNR/L 123B ● ● inch 0.750 0.750 4.50 163B ● ● inch 1.000 1.000 6.00 DVPNR/L 123B ● ● inch 0.750 0.750 4.50 163D ● ● inch 1.000 1.000 6.00 DVVNN 123B 163D DVLNR/L 2020K-16 2525M-16 DVPNR/L 2020K-16 2525M-16 DVVNN 2020K-16 2525M-16 inch .750 .750 4.50 ● inch 1.000 1.000 6.00 ● ◦ ◦ ◦ ◦ ◦ ◦ ◦ ◦ ◦ ◦ mm mm mm mm mm mm 20 25 20 25 20 25 20 25 20 25 20 25 1.77 1.58 1.81 1.00 1.25 1.00 1.25 0.40 0.52 F2 - Std.Corner-R(rε) h Stock DVVNN…3 DVVNN …-16 Clamp Screw Spring Shim CP-5D CS-5D SP-5D DV-33 1.10 1/32 CP-5D CS-5D SP-5D DV-33 1/32 CP-5D CS-5D SP-5D DV-33 0.8 CP-5D CS-5D SP-5D DV-33 125 25 45 150 32 125 27 40 28 150 32 125 10 46 150 12.5 VN ● A VN ● G 33.. Spare Parts 1/32 - Insert Description Shim Screw SB4085TR SB4085TR SB4085TR SB4085TR Wrench Wrench(Optional) For Clamp For Shim LW-3 FT-15 LW-3 FT-15 LW-3 FT-15 LW-3 FT-15 ◦:Standard stock ◦: World Express 4 5 Toolholder Lineup DWLN (External / Facing) F1 F2 95 ° B Side Rake Angle:-6° Inclination Angle:-6° L2 L1 · Applicable Insert Holder Description h H1 DWLNR/L…3 Stock Description DWLNR/ L R L Dimension Unit H1=h B L1 L2 F1 F2 123B ● ● inch 0.750 0.750 4.50 1.06 1.00 0.80 124B ● ● inch 0.750 0.750 4.50 1.34 1.25 0.80 Std.Corner-R(rε) ·Right-hand Shown Clamp Screw Spring Shim CP-2D CS-2D SP-2D DW-32 CP-3D CS-3D SP-3D DW-44 ● ● inch 1.000 1.000 6.00 1.06 1.25 0.78 CP-2D CS-2D SP-2D DW-32 164D ● ● inch 1.000 1.000 6.00 1.34 1.25 0.78 CP-3D CS-3D SP-3D DW-44 ◦ ◦ mm ◦ ◦ mm CP-3D CS-3D SP-3D DW-44 2525M-08 25 Shim wrenches (FT-10/FT-15) are sold separately 5 20 25 125 150 33.. 33.. Spare Parts 163D 20 WN ● A WN ● G DWLNR/L…4 DWLNR/L…-08 1/32 DWLNR/L 2020K-08 Insert Description Shim Screw SB3080TR SB4085TR SB3080TR SB4085TR Wrench Wrench(Optional) For Clamp For Shim LW-2.5 FT-10 LW-3 FT-15 LW-2.5 FT-10 LW-3 FT-15 LW-3 FT-15 25 34 32 20 0.8 SB-4085TR ◦:Standard stock ◦: World Express 6 Other Cutting Tool Products from Drilling Milling Drilling Magic Drills Holeshot Drills Coremaster Drills Stinger Drills Counterbores Countersinks Drilling Diameters from 0.394" to 4" Drilling Depths up to 5xD Wide variety of grade offerings for: Steel Stainless Steel Cast Iron Non-Ferrous Materials Swiss Turning 6 Kyocera Industrial Ceramics Corp. Cutting Tool Division 100 Industrial Park Rd Mountain Home, NC 28758 PH: 800-823-7284 FAX: 828-692-1344 [email protected] www.kyocera.com/cuttingtools KYOCERA Corporation Cutting Tool Division 6 Takeda Tobadono-cho Fushimi-ku, Kyoto Japan ph: 075-604-3473 www.global.kyocera.com
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