SAND No. 2011-5958P Sandia is a multi-program laboratory operated by Sandia Corporation, a Lockheed Martin Company, for the United States Department of Energy’s National Nuclear Security Administration under contract DE-AC04-94AL85000. Introduction Water treatment processes Materials science for water infrastructure Membrane technology- polymeric Micro and ultrafiltration (MF and UF) Nanofiltration and reverse osmosis (NF and RO) Recent RO membrane advances 2 Glass reinforced plastics - corrosion Pump coatings - friction reduction Pipe lining – trenchless technology Source : U.S. Filter Composite pumps – corrosion resistant Steel alloys (Duplex SS)- corrosion resistant Polymers, resins, additives- treatment Polymeric membranes- porous: water purification, nonporous: desalinationpressure driven 3 http://www.gewater.com/products /equipment/mf_uf_mbr/zeeweed_5 00.jsp http://www.pall.com/power_34168.asp http://www.ionics.com/tech nologies/ro/index.htm# 4 Dissolved salts Nonporous Suspended solids/ DOM Porous Virus Bacteria Porous: Filtration by size - molecular weight cutoff (MWCO). Nonporous: Solution diffusion separation – hydrated ions. Removal: Salinity can be reduced only by RO/NF membrane treatment. The Future of Desalination in Texas:Texas Water Development Board 2,(2004) 137154 Alyson Sagle and Benny D. Freeman, 5 Coagulant Coagulation Flocculation Sedimentation and or filtration •Removal of particles and natural organic matter (NOM), color, disinfection byproducts (DBP), iron, manganese, arsenic, taste, odor. •Granular activated carbon can be used as a filter and adsorber, but regeneration may be different than sand media. 6 Coagulant Microfiltration or Ultrafiltration concentrate Coagulation Flocculation •Membrane filtration normally uses hollow fiber bundles that can be submerged or pressurized. •These membranes can be air scoured , backflushed and cleaned and are not usually sensitive to chlorine. 7 •Asymmetric membranes are formed by phase inversion and produces anisotropic material. Membrane Polymers •Polysulfone (PSF), •Polyethersulfone, •Poly(vinylidene fluoride), •Polyacrylonitrile, •Polypropylene. Source : Pall Pressurized in housing Submerged in cassette 8 Source: Zeeweed UF and MF membranes can be “inside-out” or “outside in” Mean pore size ~ size rating of filter (.01 -10 micron) Lumen Source: Koch Membranes Permeate Feed Skin Porous membranes can be backflushed and cleaned. 9 Primary difficulty with membranes is fouling Dead-end membrane operation feed permeate Cross-flow membrane operation feed ∆P ∆P permeate Crossflow operation scours the surface and reduces stagnation near membrane surface. 10 Non-porous membranes: nanofiltration, reverse osmosis-thin film composite (TFC)* thin, dense polymer coating on porous support (composites) Journal of Membrane Science, 158 (1999) 143-153. Seung-Yeop Kwak, Dae Woo Ihm Surface morphology Thin (100 - 200 nm) polyamide membrane Porous support (polysulfone UF membrane) Woven mechanical support * Discussion will not focus on cellulose acetate asymmetric membranes 11 2007 EDS Conference, Halkidiki, Greece Craig Bartels*, Mashiko Hirose, Hiroki Fujioka *Hydranautics 12 saline feed posttreatment pretreatment high pressure pump concentrate disposal fresh water Thin film composite membrane RO Plant dense polyamide membrane porous polymer mechanical support •concentration dependent, • membranes susceptible to fouling, O • pre-treatment required, NH polyamide H2N • polyamide membranes degraded by Cl2. O NH O 13 Salt rejection, Water permeability, Fouling (multifaceted), Chlorine tolerance. Salt Rejection Normalized water permeability m3/(m2 bar day) Journal of Membrane Science, 370(2011) 1-22. Kah Peng Lee, Tom C. Arnot, Davide Mattia 14 Active research topics in RO membrane science and desalination •Modification of PSF substrate •Increase hydrophilicity •Control of interfacial polymerization •Crosslinking •Membrane thickness •Increase hydrophilicity •Increased chlorine tolerance •Surface post treatment •Modify surface charge •Membrane morphology •Surface roughness •New thin film nanocomposite studies •Polymer with zeolite, Ag, TiO2 Journal of Membrane Science, 370 (2011) 1-22. Kah Peng Lee, Tom C. Arnot, Davide Mattia J. Mater. Chem., 20 (2010) 4551–4566. Dan Li and Huanting Wang 15 Membrane cost per volume water Year Year Energy required (kWh/m3) Salt Passage (%) Energy consumption and membrane costs have been reduced by new membrane formulations. Year Journal of Membrane Science, 370 (2011) 1-22. Kah Peng Lee, Tom C. Arnot, Davide Mattia 16 Contact angle (°) Membrane surface hydrophilicity enhanced by surface modification Coating solution (mg/L) Surface modification leads to decrease in contact angle; Less fouling potential, somewhat reduced water permeability Journal of Membrane Science 371 (2001)293-306. Sanchuan Yu, Zhenhua Lu, Zhihai Chen, Xuesong Liu, Meihong Liu, Congje Gao 17 Membrane smoothness has an effect on membrane fouling Journal of Membrane Science188 (2001)115-128. Eric M. Vrijenhoek, Seungkwan Hong, Menachem Elimelech Smoother membrane surface leads to less fouling 18 Thin film composite membrane dense polyamide membrane porous polymer mechanical support Membrane degradation proceeds by chlorination of the amide followed by ring chlorination Journal of Membrane Science, 300 (2007) 165-171. Guo-Dong Kang, Cong-Jie Gao, Wei-Dong Chen, XingMing Jie, Yi-Ming Cao, Quan Yuan 19 Chlorine tolerant membranes being studied A new polymer formulation holds promise as a chlorine tolerant RO membrane. Angew. Chem. 120 (2008), 6108 –6113. Ho Bum Park, Benny D. Freeman, Zhong-Bio Zhang, Mehmet Sankir, James E. McGrath 20 Polymer science and composite fabrication have lead to increased use of membranes and advanced materials in water treatment. Microfiltration and Ultrafiltration membranes have provided compact, efficient means of removing suspended solids and wastewater contaminants. Nanofiltration and RO membranes provide lower energy alternatives for water desalination. 21
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