Journal of Power Sources 325 (2016) 91e97 Contents lists available at ScienceDirect Journal of Power Sources journal homepage: www.elsevier.com/locate/jpowsour Computational insights into the effect of carbon structures at the atomic level for non-aqueous sodium-oxygen batteries H.R. Jiang, M.C. Wu, X.L. Zhou, X.H. Yan, T.S. Zhao* Department of Mechanical and Aerospace Engineering, The Hong Kong University of Science and Technology, Clear Water Bay, Kowloon, Hong Kong, China h i g h l i g h t s The effect of atomic carbon structures is investigated for NaeO2 batteries. SV defect has the largest adsorption energy for NaO2 among samples studied. The dangling atoms and the O-attachment are the origin of large adsorption energy. Increasing the number of SV defect leads to large capacity and good cyclability. a r t i c l e i n f o a b s t r a c t Article history: Received 22 March 2016 Received in revised form 21 May 2016 Accepted 30 May 2016 Carbon materials have been widely used to form air cathodes for non-aqueous sodium-oxygen (NaeO2) batteries due to their large specific surface area, high conductivity and low cost. However, the effect of carbon structures at the atomic level remains poorly understood. In this work, a first-principles study is conducted to investigate how representative carbon structures, including graphite (0001) surface, point defects and fractured edge, influence the discharge and charge processes of non-aqueous NaeO2 batteries. It is found that the single vacancy (SV) defect has the largest adsorption energy (5.81 eV) to NaO2 molecule among the structures studied, even larger than that of the NaO2 molecule on NaO2 crystal (2.81 eV). Such high adsorption energy is attributed to two factors: the dangling atoms in SV defects decrease the distance from NaO2 molecules, and the attachment through oxygen atoms increases the electrons transfer. The findings suggest that SV defects can act as the nucleation sites for NaO2 in the discharge process, and increasing the number of SV defects can facilitate the uniform formation of smallsized particles. The uniformly distributed discharge products lower the possibility for pore clogging, leading to an increased discharge capacity and improved cyclability for non-aqueous NaeO2 batteries. © 2016 Elsevier B.V. All rights reserved. Keywords: First-principles study Non-aqueous sodium-oxygen batteries Atomic carbon structures Adsorption energy Solution mechanism 1. Introduction Rechargeable metal-oxygen batteries are considered to be the potential energy storage systems for future electric vehicles (EVs) due to their high theoretical energy densities, which are achieved by the facts that the anode materials are metals and the cathode reactant O2 is retrieved from ambient air without occupying the cathode volume [1]. Especially, non-aqueous lithium-oxygen (LieO2) batteries have been widely investigated in the past few years [2e6], but varieties of critical issues (e.g., poor electrolyte stability, low energy efficiency, short cycle life and poor power capacity [7,8]) limit their further commercial exploitation, most of * Corresponding author. E-mail address: [email protected] (T.S. Zhao). http://dx.doi.org/10.1016/j.jpowsour.2016.05.132 0378-7753/© 2016 Elsevier B.V. All rights reserved. which are related to the high charge overpotential during oxygen evolution reaction (OER) process. One widely applied strategy to decrease the high charge overpotential is developing catalysts, such as carbon-based materials [9e11], noble metals [12,13], metal oxides [14,15] and metal alloys [16,17]. However, some investigated electrocatalysts undesirably promote the decomposition of electrolytes [18,19]. Even worse, the discharge product Li2O2 itself in non-aqueous LieO2 batteries was supposed to be the origin of high charge overpotential [20e22]. By contrast, non-aqueous sodium-oxygen (NaeO2) batteries exhibit a much lower charge overpotential (<300 mV) than nonaqueous LieO2 batteries (typically >1V) do, thus attracting great attention recently [23e26]. In 2010, the rechargeable NaeO2 batteries were firstly investigated and demonstrated to run for several cycles at 105 C by Peled et al. [27]. After that, Sun et al. reported the 92 H.R. Jiang et al. / Journal of Power Sources 325 (2016) 91e97 first room temperature NaeO2 batteries and exhibited up to 20 cycles [28]. Unlike the instability of LiO2 at room temperature [29,30], NaO2 is a stable superoxide and found to be the main discharge product in non-aqueous NaeO2 batteries by both experimental [31,32] and theoretical [22,33] investigations. Therefore, the electrochemical reaction of non-aqueous NaeO2 batteries can be described as Naþ þ e þ O2 4 NaO2, which is kinetically favored as only one electron transfers for a formula unit. More importantly, sodium is the 6th most abundant element in the earth’s crust and its amount is more than 1000 times larger than that of lithium [34], suggesting its much lower cost and greater suitability than lithium to be the power source for future EVs. However, an issue with non-aqueous NaeO2 batteries is that the discharge product NaO2 is insoluble to the electrolyte and would deposit in the cathode, leading to the pores clogging and oxygen transports blocking, which significantly limits the discharge capacity and cyclability. Therefore, the design over the porous geometrical structures and surface properties for the cathode material is of great importance to non-aqueous NaeO2 batteries. In this regard, porous carbon is widely adopted as the air cathode due to its large variety, high specific surface area, good conductivity and low cost. For example, Liu et al. investigated graphene nanosheets (GNS) as the air cathode and obtained a high discharge capacity of 8268 mA h g1 at a current density of 200 mA g1 [35]. Jian et al. used a carbon nanotube paper as a binder-free air cathode. Results showed a discharge capacity of 7530 mA h g1 at current density of 500 mA g1 and a charge overpotential less than 200 mV [36]. Zhao et al. founded that the non-aqueous NaeO2 batteries could be cycled for up to 100 cycles at a limited capacity of 750 mA h g1 by pre-depositing a thin NaO2 layer on vertically aligned carbon nanotubes (VACNTs) network [37]. Although great progress has been made, experiments have so far yielded little mechanistic understanding on the effect of carbon structures at the atomic level in the discharge and charge processes. In this work, a density functional theory (DFT) based firstprinciples study is used to investigate the effect of carbon structures at the atomic level on the discharge and charge processes for non-aqueous NaeO2 batteries. Seven carbon structures, including graphite (0001) surface, SV defect, DV5-8-5 defect, DV555-777 defect, DV5555-6-7777 defect, S-W defect and fractured edge, are considered. Firstly, the adsorption energies of NaO2 molecules on these carbon structures are calculated. By doing Bader charge analysis, we then build the relationship between electrons transfer and adsorption energies through electrostatic interaction. Thirdly, the investigation of the most favorable carbon structure is presented by comparing several adsorption sites and charge difference plots. Finally, based on the solution mechanism [38,39], the influence of carbon structures at the atomic level on the growing and decomposition processes of product is proposed, and suggestions for the development of high capacity air cathode in non-aqueous NaeO2 are obtained accordingly. In this work, all the slab models were presented based on a monolayer graphite (0001) surface. The feasibility of the computational domain has been proved by many previous investigations [44e47]. To make a further validation, we calculated the adsorption of NaO2 molecule on a triple-layers graphite (0001) surface and that with SV defects, the structures of the built model and optimized structures were shown in Figures S1 and S2. It was found that the energy differences for the monolayer and triple layers were less than 2%. A 4 4 1 supercell was prepared for graphite (0001) surface and defective graphite surfaces, and the Brillouin zone was sampled using a 4 4 1 k-point Monkhorst-Pack grids. A 5 5 1 supercell was also built to test the convergence, and a less than 0.05 eV difference of adsorption energy for NaO2 molecule was gotten, confirming the rationality of our model. To represent the fractured edge of graphite, the ideal model in the graphite (0001) surface and the selected model in real calculations, including adsorption sites, were presented in Figure S3. In our work, a 9 C atom-wide graphene nanoribbon (GNR) (44 atoms) with armchair edge was used [48]. One edge of GNR was decorated by hydrogen atoms, which were fixed after structure optimization, and the other edge was exposed. The distance between two neighboring nanoribbon was set to be 13.7 Å to ensure the isolation of the edge sites and the k-point mesh for the GNR was set to be 1 4 1. The adsorption energy of NaO2 molecule on the model carbon structures was presented by: Ead ¼ Ecarbon þ ENaO2 ENaO2 =carbon (1) where Ead is the adsorption energy, Ecarbon , ENaO2 and ENaO2 =carbon are the DFT total energies of carbon structures, NaO2 molecule and NaO2-carbon adsorption system, respectively. The Bader charge analysis was implemented by the AIM program [49] in the ABINIT code. 3. Results and discussion NaO2 is reported to show a crystal structure of Pa3 space group between 196 and 223 K, and the OeO bonds arrange disordered above 223 K [50,51]. The optimized structures of pyrite phase and molecular NaO2 are shown in Fig. 1. The lattice constants of crystal NaO2 are a ¼ b ¼ c ¼ 5.54 Å, consistently with previous theoretical (a ¼ b ¼ c ¼ 5.509 Å) [52] and experimental (a ¼ b ¼ c ¼ 5.460 Å) [50] investigations. In NaO2 molecule, the bond lengths of NaeO and OeO are 2.153 and 1.361 Å. The optimized structures of graphite (0001) surface, SV defect, DV5-8-5 (two pentagons and one octagon) defect, DV555-777 (three pentagons and three heptagons) defect, DV5555-6-7777 (four pentagons, one hexagon and 2. Computational methods All of the calculations were performed using ABINIT [40,41] code. The exchange correlation interaction was implemented within the generalized gradient approximation (GGA) of PerdewBurke-Ernzerhof (PBE) type [42], and the core electrons were described by projector augmented wave (PAW) method [43]. The energy cutoff for the plane wave basis expansion was set to be 22 Ha to ensure a good convergence. Periodic boundary condition was used and the vacuum between slabs in z-direction was 15 Å. The force tolerances for self-consistent-field (SCF) cycles and structural optimization were set to be 4.0 105 Ha/Bohr and 6 104 Ha/ Bohr, respectively. Fig. 1. Optimized structures of (a) Pa3 NaO2 bulk and (b) NaO2 molecule. The yellow and red balls represent sodium and oxygen atoms, respectively. (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of this article.) H.R. Jiang et al. / Journal of Power Sources 325 (2016) 91e97 93 Fig. 2. Optimized structures of (a) graphite (0001), (b) SV defect, (c) DV5-8-5 defect, (d) DV555-777 defect, (e) DV5555-6-7777 defect, (f) S-W defect and (g) GNR. The brown and white balls represent carbon and hydrogen atoms, respectively. (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of this article.) Fig. 3. The most stable structures of NaO2 molecule adsorbed on (a) graphite (0001), (b) SV defect, (c) DV5-8-5 defect, (d) DV555-777 defect, (e) DV5555-6-7777 defect, (f) S-W defect and (g) GNR. four heptagons) defect, S-W defect and GNR used in this work are presented in Fig. 2aeg, respectively. For the defective structures, the SV defect is formed by removing one carbon atom from the graphite (0001) surface, and the DV5-8-5 defect removes another adjacent carbon atom from optimized SV defect. By rotating CeC bonds in DV5-8-5 defect, the structure of DV555-777 and DV55556-7777 defects can be obtained. The S-W defect is generated by rotating a CeC bond in graphite (0001) for 90 and shows a “sinelike” structure from the side view. The most stable structures of NaO2 molecule adsorbed on carbon structures are displayed in Fig. 3. And the corresponding adsorption energies are presented in Table 1. Results show that the adsorption energies of NaO2 molecule decrease in the sequence of SV defect > DV555-777 defect > DV5-8-5 defect > DV5555-6-7777 defect > GNR > S-W defect > graphite (0001). Especially, SV defect has the largest structural deformation and presents a much larger adsorption energy than other structures. In addition, all the graphite defects and fractured edge show larger adsorption Table 1 The adsorption energies (Ead ) of NaO2 molecule on carbon structures at the atomic level. Ead (eV) Graphite (0001) SV defect DV5-8-5 defect DV555-777 defect DV5555-6-7777 defect S-W defect GNR 0.520 5.813 0.889 0.940 0.819 0.600 0.680 94 H.R. Jiang et al. / Journal of Power Sources 325 (2016) 91e97 Fig. 4. The adsorption energy of NaO2 molecule as a function of electrostatic interaction. energies than that of clean graphite (0001) surface, indicating a larger ability to attract NaO2 molecules. In Fig. 3a, the most stable structure of NaO2 molecule adsorbed on the graphite (0001) surface is by sodium-attachment with sodium atom locating at the center of hexagonal ring, similarly with the adsorption states of LiO2 molecule on graphite in non-aqueous LieO2 batteries [53]. Moreover, the NaO2 molecule prefers to locate at the largest rings in DV5-8-5 (octagon), DV555-777 (heptagon) and SeW (heptagon) defects, but it tends to adsorb on the pentagon of DV5555-6-7777 defect. In GNR, the most stable site for NaO2 molecule adsorption is the edge with hydrogen atoms decorated instead of in-plane rings, suggesting the fractured edge is more active than in-plane rings. To better understand the origin of adsorption energies on carbon surfaces for the NaO2 molecule, we do the Bader charge analysis to quantitatively analyze. It is known that the electrostatic interaction between molecules and the substrates is critical in determining the adsorption energies when the molecules are adsorbed [17]. In Fig. 4, the influence of electrostatic interactions (QdefectQNaO2/H) on adsorption energies is built, SV defect is not included in this part as its adsorption energy is much larger than those of others’. Results show a linear relationship between electrostatic interaction and adsorption energy with a correlation coefficient (R2) of 0.93, suggesting a potential way to evaluate the adsorption energies from electrons transfer. More importantly, the ultra-large adsorption energy of NaO2 molecule on SV defect presents an imperative need to clarify its origin and summarize some principles for molecular adsorption. In this regard, several potential adsorption sites on SV defect with initial and final structures as well as the charge difference plots of the final state are shown in Fig. 5. The adsorption energies of site 1e4 are 5.813 eV, 1.087 eV, 1.071 eV and 1.079 eV, respectively, all of which are larger than those on other carbon structures and site 1 is the most favorable one for NaO2 molecule adsorption. From the Fig. 5. Initial and final structures as well as the charge difference plots of the final states of NaO2 molecule adsorbed on SV defect: (a) site 1, (b) site 2, (c) site 3 and (d) site 4. The yellow and blue area represent electron gains and lose. The charge difference plot is calculated by r ¼ rtotal rSV rNaO2 , where rtotal ,rSV and rNaO2 are the total charge of the final structure, substrates and NaO2 molecule, respectively. (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of this article.) Fig. 6. Schematic representations comparing the growing mechanism of NaO2 on carbon surface (a) without defect and (b) with SV defects. H.R. Jiang et al. / Journal of Power Sources 325 (2016) 91e97 95 Fig. 7. The optimized structures of DME molecule adsorbed on (a) graphite (0001), (b) SV defect, (c) DV5-8-5 defect, (d) DV555-777 defect, (e) DV5555-6-7777 defect, (f) S-W defect and (g) GNR. final structures with different initial sites, it is seen that all the NaO2 molecules tend to locate at the center of the vacancy after optimization. In addition, protuberant carbon atoms are found in the optimized structures, leading to the decreased distance between SV defect and NaO2 molecule as well as the increased deformation of vacancies. Therefore, the existence of dangling carbon atoms in SV defect may be the origin of its larger adsorption energy than other structures. And it is suggested an effective structure for molecular adsorption would better have some dangling atoms. Meanwhile, although all the NaO2 molecules locate at the center of the vacancies, the adsorption energy on site 1 is much larger than that of other sites. Interestingly, this tendency is in consistent with NaO2 molecule anchored on SV defect through oxygen atoms in site 1 and anchored through sodium atoms in site 2e4. From the charge difference plot, it is found that a large number of electrons accumulate around oxygen atoms while the sodium atom loses electrons due to the decreased electronegative of O (3.44) > C (2.55) > Na (0.93). In site 1, when NaO2 molecule adsorbs on the SV defect through oxygen atoms, two oxygen atoms can simultaneously attract electrons from carbon atoms. However, in site 2e4 when NaO2 molecule adsorbs on the SV defect through sodium atom, only one sodium atom involves in the electrons transfer. Meanwhile, the substrate and oxygen atoms jointly attract electrons from sodium atom, resulting in less electrons transfer between NaO2 molecule and SV defect. Thus, the large adsorption energy of NaO2 molecule adsorbed on SV defect is attributed to two factors, one is the existence of dangling carbon atoms in the vacancy decreases the distance between molecule and substrate, the other is the attachment through oxygen atoms increases the electrons transfer. In the cathode of non-aqueous NaeO2 batteries, porous carbons with various pore sizes and pore volumes are widely used for the deposition of solid state discharge product NaO2 to increase the discharge capacity. Unfortunately, most of the pores are not fully used due to the fact that the deposition of discharged product unavoidably clogs pores and blocks the pathways for oxygen transport, resulting in the loss of three-phase interface and a waste of pore volume, like what happens in non-aqueous LieO2 batteries with solid state Li2O2 as the discharge product [54e56]. Since the deposition process strongly depends on the carbon surface properties, it is of great significance to evaluate the effect of carbon structures at the atomic level on real non-aqueous NaeO2 batteries systems. Hence, the adsorption energy of NaO2 molecule on the most stable (100) surface [57] of crystal Pa3 NaO2 is also calculated for comparison. The corresponding adsorption energy is 2.78 eV, which is smaller than that on SV defect but larger than those on other model carbon structures. Therefore, the existence of SV carbon defect in the cathode materials of non-aqueous NaeO2 batteries may greatly affect the growing mechanism in the discharge process, and further influence the charge process. Based on the solution mechanism, the validity of which has been demonstrated in non-aqueous NaeO2 batteries by recent works [25,26,58], we compare the growing mechanism of discharge product on carbon surfaces without defect and with SV defects, as shown in Fig. 6. The DOS of pristine graphite (0001) surface and SV defect are presented in Figure S4. It is found that the SV defect displays a metallic behavior and would benefit the electronic conductivity. In the discharge process, O2 molecules dissolve in the electrolyte, diffuse to the pores and react with sodium ions on the carbon surface. Then, the obtained molecular NaO2 dissolves into the electrolyte, leading to the coexistence of NaO2 and O2 molecules in the electrolyte, as shown in the initial states of Fig. 6a and b. The adsorption energies of NaO2, Naþ and O 2 are compared on a model with two sufficiently separated SV defects, as presented in Figure S5. Results show that the adsorption of NaO2 is energetically favorable than that of Naþ and O 2 , suggesting the deposition of discharge products tends to be in the form of NaO2 instead of Naþ and O 2 . The same tendency is also available for the pristine graphite (0001) surface. In Fig. 6a with no defect existing in the pore, all adsorption sites are equal for NaO2 molecules, so the molecules can locate at anywhere randomly. Then, due to the adsorption energy of NaO2 molecule on crystal NaO2 is larger than that on graphite (0001) surface, this site becomes a nucleation site for further growing process. When more and more NaO2 molecules get together on this “seed”, the solid state discharge product grows 96 H.R. Jiang et al. / Journal of Power Sources 325 (2016) 91e97 and finally clogs the pores. At this time, although the growth of discharge products stops, large volumes inside the pore are still unused. To make full use of the space in pores and increase the discharge capacity, it is proposed that some SV defects should be created on the carbon surface, as shown in Fig. 6b. In this case, when the NaO2 molecules deposit, they tend to adsorb on the SV defects first due to the much larger adsorption energy here than that on NaO2 crystals. After all the SV defects are covered by NaO2 molecules, they all become NaO2 nucleation sites for the further growth. In the final state, compared with carbon surface without defect, the discharge products prefer to form small-sized particles in large numbers. The distribution of discharge products become much more uniform and the possibility for pore clogging deceases, increasing the discharge capacity in non-aqueous NaeO2 batteries. Meanwhile, for a fixed discharge capacity, the thickness of discharge products in the second case is greatly reduced. Therefore, the decomposition of solid state discharge products becomes much easier in the charge process, leading to the lower charge overpotential and better cyclability. Even if the NaO2 molecules do not all adsorb on the SV defects with the most stable structure, the adsorption energies are still larger than those on other carbon structures at the atomic level, also contributing to the uniform distribution of discharge products. Based on our calculation and proposed mechanism, it is suggested that a promising carbon cathode in non-aqueous NaeO2 batteries would better have lots of SV defects to increase its discharge capacity and cyclability. In real non-aqueous NaeO2 batteries systems, the carbon cathode is exposed to the aprotic electrolyte. To further validate the proposed mechanism, we investigate the adsorption of electrolyte molecules on representative carbon surfaces and compare the adsorption energies with that of NaO2. Here, methyl ether (DME) is chosen as the sample solvent due to the fact that it is widely adopted in previous experimental investigations [58e60]. The optimized structures of DME molecule on graphite (0001) surface, SV defect, DV5-8-5 defect, DV555-777 defect, DV5555-6-7777 defect, SW defect and GNR are shown in Fig. 7. It is found that DME molecule is not decomposed on all the representative carbon structures, suggesting its stability on carbon cathode. In addition, the adsorption energies of DME on graphite (0001) surface, SV defect, DV5-8-5 defect, DV555-777 defect, DV5555-6-7777 defect, SW defect and GNR are 0.035 eV, 0.003 eV, 0.018 eV, 0.023 eV, 0.022 eV, 0.041 eV and 0.092 eV, respectively, which is much smaller than that of NaO2, indicating SV defect would not be covered by electrolyte and our proposed mechanism is also available when carbon cathode is exposed to electrolyte in real nonaqueous NaeO2 batteries. 4. Conclusion In this work, a DFT based first-principles study is used to investigate the effect of carbon structures at the atomic level for non-aqueous NaeO2 batteries. Seven representative carbon structures are presented, including graphite (0001) surface, SV defect, DV5-8-5 defect, DV555-777 defect, DV5555-6-7777 defect, SeW defect and fractured edge. It is found that the SV defect has the largest adsorption energy to NaO2 molecules among the samples studied. From Bader charge analysis, it is also found that the adsorption energy of NaO2 molecule has a linear relationship with electrostatic interaction with a correlation coefficient of 0.93. To clarify the large adsorption energy of NaO2 on SV defect, several initial and final sites as well as the charge difference plots are shown. Results indicate that the large adsorption energy is attributed to two factors, one is the dangling atoms in SV defect decrease the distance between molecule and substrate, the other is the NaO2 molecule anchored on SV defect through oxygen atom increases electrons transfer. Based on the solution mechanism, SV defects can act as the nucleation sites for NaO2 in the discharge process, and increasing the number of SV defects leads to the uniform formation of small-sized particles, which lowers the possibility for pore clogging and thus leads to an increased discharge capacity and improved cyclability for non-aqueous NaeO2 batteries. Therefore, it is recommended that a porous carbon with lots of SV defects would better be used as the air cathode in experiments to increase the battery performance. Our investigation increases the mechanistic understanding of non-aqueous NaeO2 batteries, helping the future cathode design and in principle other types of metal-oxygen batteries as well. Acknowledgements The work described in this paper was fully supported by a grant from the Research Grants Council of the Hong Kong Special Administrative Region, China (Project No. 16213414). Appendix A. Supplementary data Supplementary data related to this article can be found at http:// dx.doi.org/10.1016/j.jpowsour.2016.05.132. References [1] Z. Wang, D. Xu, J. Xu, X. Zhang, Chem. Soc. Rev. 43 (2014) 7746e7786. [2] Y. Lu, B.M. Gallant, D.G. Kwabi, J.R. Harding, R.R. Mitchell, M.S. Whittingham, Y. Shao-Horn, Energy Environ. Sci. 6 (2013) 750e768. [3] Z. Wei, P. Tan, L. An, T. Zhao, Appl. Energy 130 (2014) 134e138. [4] X. Zhu, T. 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