WORLDWIDE DIE DESIGN AND
CONSTRUCTION SPECIFICATIONS
PRINTED COPY IS
UNCONTROLLED
W-DX
VEHICLE OPERATIONS
EUROPE ONLY
GENERAL INFORMATION
FOR DOUBLE AND SINGLE ACTION DRAW DIES
1.
THE SAFTEY REQUIREMENTS W-DX2 ARE TO BE IMPLEMENTED.
2.0 IN GENERAL, RAM ADAPTOR PLATE, PUNCH ADAPTOR AND DRAW PUNCH ARE TO BE CAST
INTEGRAL. ALSO BLANKHOLDER PLATE AND BLANKHOLDER ARE TO BE CAST INTEGRAL. THE
BLANKHOLDER HAS TO CONTACT THE UPPER SLIDE OF THE PRESS AT ALL FOUR SIDES.
2.1 IF THE DISTANCE FROM THE SLOTTING LINE TO THE INNER EDGE OF THE OUTER RAM (FRONT
TO BACK AND/OR LEFT TO RIGHT) IS SO LONG THAT THE LEVERAGE WOULD BECOME EXTREMELY
HIGH, BLANKHOLDER PLATES ARE TO BE USED.
2.2 FOR DIES BUILT IN COLOGNE TOOL ROOM, DIMENSIONS TO BE DETERMINED TO SUIT SPARK
EROSION MACHINE (SEE W-DX12-10M PAGE 5). IF NEEDED PUNCH ADAPTORS AND/OR BLANKHOLDER
PLATES ARE TO BE USED (TYPE D,E AND F, SEE PAGE 10, 11 & 12.
2.3 IF THE DISTANCE FROM THE SLOTTING LINE TO THE OUTER EDGE ON THE INNER RAM REQUIRES
THE BOLTING FLANGE TO BE EXCESSIVELY WIDE, THEN RAM ADAPTOR PLATES SHOULD BE USED.
3.0 SHUT HEIGHT;
FOR TYPES A AND B SEE PAGE 9. WITHOUT BLANKHOLDER PLATE AND PUNCH ADAPTOR.
SHUT HEIGHT; OF BLANKHOLDER AND PUNCH SEE EUROPEAN PRESSBOOK (FAMILY SIZES).
3.1 SHUT HEIGHT FOR TYPES C AND D SEE PAGE 10.
PUNCH AND BLANKHOLDER TO HAVE THE SAME HEIGHT.
HEIGHTS TO BE TAKEN FROM TABLE 1 ON PAGES 10 THRU 14.
4.
LOCATING CONES HAVE TO BE USED FOR ALL DRAW DIES RUNNING IN TRANSFER PRESSES AND
CONVENTIONAL PRESS LINES. SEE WDX4-40M PAGE 19.
5.
PROVIDE SURFACES 20 x 20 ROUGHNESS 3.2, IN UPPER AND LOWER DIE AT ALL LOCATER AREAS, IN
LINE TO LOCATER SHEET. FOR OUTER PANELS ONLY IN LOWER DIE.
DATE
DECEMBER 2004
DRAW DIES
SECTION W-DX4-40M
PAGE 1
WORLDWIDE DIE DESIGN AND
CONSTRUCTION SPECIFICATIONS
PRINTED COPY IS
UNCONTROLLED
VEHICLE OPERATIONS
EUROPE ONLY
GENERAL INFORMATION
FOR DOUBLE AND SINGLE ACTION DRAW DIES
6.0 GENERAL GUIDE LINE.
6.1 IF NO RAM ADAPTER PLATE ARE USED FLANGE CONTOUR OF THE PUNCH TO BE IDENTICAL WITH
THE CONTOUR OF THE APPROPRIATE RAM ADOPTER PLATE (WITH ALL CLAMPING POSSIBILITIES).
SEE TABLE 1 PAGES 14 THRU 18.
6.2 IF NO BLANKHOLDER PLATES ARE USED FLANGE CONTOUR OF THE BLANKHOLDER TO BE
IDENTICAL WITH THE CONTOUR OF THE APPROPRIATE BLANKHOLDER PLATE (WITH ALL CLAMPING
POSSIBILITIES). SEE TABLE 1 PAGES 14 THRU 18.
6.3 SAFETY LUGS: ALL DRAW PUNCHES ARE TO BE PROVIDED WITH 2 TO 4 SAFETY LUGS TO PREVENT
PUNCH PASSING THROUGH BLANKHOLDER. FOR DESIGN SEE PAGES 9 THRU 12 AND 20. (EXCEPTION:
"FLOATING PUNCH" DRAW DIES)
6.4 FOOLPROOFING IN DIES WITH SYMMETRICAL SLOTTING LINE IN PLAN VIEW, PUNCHES ARE TO BE
FLOOLPROOFED IN BLANKHOLDER, PREFERABLY BY THE POSITION OF SAFETY LUGS.
6.5
CLEARANCE BETWEEN PUNCH AND DIE: THE GRANULAR CLEARANCE BETWEEN DRAW PUNCH AND
BLANKHOLDER SEE PAGE 13.
6.6
TOLERANCES:
THE TOLERANCES SHOWN ON PAGES 9 THRU 12 MUST BE GIVEN ON THE TOOL DRAWING.
6.7
DIE LOCATION: FOR DIE LOCATION OF DRAW DIES SEE W-DX15-40M PAGES 31 THRU 41.
6.8
DOPING OF BLANK: FOR "IN DIE DOPING" CONTACT THE FORD DIE DESIGN GROUP.
6.9
ENSURE THAT THE CASTING IS REINFORCED IN THE GAGE AREAS.
6.10 IF THE BINDER SURFACE IS STEEPLY ANGLED THE BLANKHOLDER TO BE HEELED IN LOWER DIE.
6.11 PUNCH ADAPTORS: FOR HEIGHT OF PUNCH ADAPTORS SEE TABLE 1 ON PAGES 14 THRU 18. WITHIN
THE WHOLE APERTURE OF THE BLANKHOLDER PLATE THE MINIMUM SEPARATION BETWEEN PUNCH
OR PUNCH ADAPTOR AND BLANKHOLDER IS TO BE 130mm WITH DIE SHUT. PUNCH ADAPTORS TO
BE PROVIDED WITH LOCATION RING WDX16-60-1630 TO LOCATE PUNCH AND PUNCH ADAPTOR.
6.12 BLANKHOLDER PLATES (B.H.P.) (IN IDEAS: VO. ST-PRESS EQUIPMENT/BLANKHOLDER PLATES):
USE BLANKHOLDER PLATES SHOWN IN W-DX15-70M PAGES 8 THRU 12. LOCATING CONES
WDX4-70-0801 ARE TO BE PROVIDE TO LOCATE BLANKHOLDER PLATE AND BLANKHOLDER.
6.13 RAM ADAPTOR PLATES (R.A.P.) (IN IDEAS: VO. ST-PRESS EQUIPMENT/BLANKHOLDER PLATES):
USE RAM ADAPTOR PLATES SHOWN ON W-DX15-70M PAGES 14 THRU 44. LOCATING CONES
WDX4-70-0801 ARE TO BE PROVIDED TO LOCATE RAM ADAPTOR PLATE AND PUNCH ADAPTOR OR
PUNCH.
DATE
DECEMBER 2004
DRAW DIES
SECTION W-DX4-40M
PAGE 2
WORLDWIDE DIE DESIGN AND
CONSTRUCTION SPECIFICATIONS
PRINTED COPY IS
UNCONTROLLED
VEHICLE OPERATIONS
EUROPE ONLY
GENERAL INFORMATION
FOR DOUBLE AND SINGLE ACTION DRAW DIES
7.0
LOADING OF DRAW DIES:
FOR ALL AUTOMATIC PRESS LINES, A LOADING AND UNLOADING LAYOUT (FLOWCHART FOR DIE
DESIGN) HAS TO BE ESTABLISHED BY THE AUTOMATION GROUP. DESIGN SO THAT THE BLANK CAN
BE AUTOMATICALLY PUSHED INTO THE DIE WITHOUT OBSTRUCTIONS.
7.1
LOAD HEIGHT: LOAD HEIGHT IS DEFINED AS THE DIMENSION FROM THE BASE OF THE DIE TO THE
POINT DESCRIBED BELOW. SEE ALSO W-DX18-40M PAGES 16 AND 17.
7.2
LOADING BY SHUTTLE-LOADER: HIGHEST POINT OF THE BINDER PLUS 60mm.
7.3
MANUAL LOADING:
TO FACILITATE POTENTIAL MECHANICAL LOADING-HIGHEST POINT OF THE BINDER PLUS 60mm.
7.4
LOADING BY GRAVITY-LOADER
HIGHEST POINT OF THE BINDER PLUS 60mm. AT THE REAR GAGE THIS HEIGHT IS TO BE THE DATUM
FOR THE 8°-13° SLOPE OF THE ROLLER CHUTE SEE W-DX4-40M PAGE 26.
7.5
FOR DEEP DRAWS, USING OF DISAPPEARING GAGES IS POSSIBLE.
8.0 "FLOATING PUNCH" DRAW DIES
8.1
"FLOATING PUNCH" DRAW DIES ARE THOSE WHERE THE PUNCH IS NOT ATTACHED TO THE
RAM BUT LIFTED BY NITROGEN GAS SPRINGS. THEY MUST BE ABLE TO CARRY TWICE THE PUNCH
WEIGHT SEE W-DX4-40M PAGE 34.
DATE
DECEMBER 2004
DRAW DIES
SECTION W-DX4-40M
PAGE 3
PRINTED COPY IS
UNCONTROLLED
DIE DESIGN AND
CONSTRUCTION SPECIFICATIONS
STAMPING - EUROPE
DRAW DIE ROUND BEAD AND LOCK BEAD
FOR ALL PRODUCTION MATERIALS
*
*
* *
COIL WIDTH
PUNCH OPENING LINE
EXAMPLE
SECTION A - A
SEE SHEET 7
*
A
A
*
*
*
FLOW
DIRECTION
OF COIL
*
*
PITCH
DRAW BEAD PATTERN TO BE DETERMINED BY STAMPING ENGINEERING DEPARTMENT DIE SYSTEMS.
ALL WITH ASTERIX MARKED DIMENSIONS HAVE TO BE MINIMIZED DUE TO MATERIAL UTILIZATION.
OPTIMIZE COIL WIDTH AND PITCH.
DIMENSIONS THAT HAVE NO AFFECT ON MATERIAL UTILIZATION
CAN BE DETERMINED IN TOOL SHOP.
*
TRIM LINE
*
*
8
10
BINDER SURFACE
8
SECONDARY BEAD
SQUARE BEAD:
TRIMLINE ON PUNCH.
DIMMENSIONS OF
PUNCH OPENING
SEE PAGE 7.
*
STRETCH FORM WITH LOCK STEP BEAD
KEEP TO MINIMUM WHERE
MATERIAL UTILIZATION
IS AFFECTED.
*
*
END OF
RADIUS
10
STAMPING - EUROPE
FEB-2006
R2
R2
R2
CLEARANCE
TO SUIT TOOLSHOP
R3
R2
R2
TO SUIT
10
AREA CHANGED
20min. + 2 x Mat. Thickn. 16min. + Mat. Thickn.
TRIML
10
INE
5min. + Mat. Thickn.
THEORETICAL
PART SURFACE
DRAW DIES
W-DX04-40M
PAGE:
4
WORLDWIDE DIE DESIGN AND
CONSTRUCTION SPECIFICATIONS
PRINTED COPY IS
UNCONTROLLED
W-DX
VEHICLE OPERATIONS
EUROPE ONLY
BELT CONSTRUCTION
DOUBLE ACTION DRAW DIE
UPPER
BINDER
DRAW
PUNCH
15
15
35
CONSTRUCTION SOURCE
TO MACHINE LOWER RING RELIEF
35 PAST SIMULATED BLANK.
5O MIN 0R 25 PLUS
DEPTH OF DRAW
IF DRAW IS OVER
25 DEEP.
SOLID
LOWER
EDGE OF FEM-SIMULATED BLANK
RELIEF AS AUTHORIZED AT
DRAW DEVELOPMENT REVIEW
OR BY PRODUCTION PLANT
AT DESIGN REVIEW.
NOTES WITH AN ASTERISK ( ) PRECEEDING
HAVE TO APPEAR ON DRAWING.
*
BINDER RELIEF TO BE SHOWN IN ALL CROSS SECTIONS OF DIE DESIGN.
DIMENSIONS & NOTES ARE TO APPEAR ON THE MAIN CROSS SECTION ONLY.
INVERTED DOUBLE ACTION DRAW DIE
BLANKHOLDER
UPPER PUNCH
FOR PUNCH OPENING
AND DRAW BEAD
SEE SHT. 7
50 MIN.
.
T.L
50 MIN. OR 25 PLUS
DEPTH OF DRAW IF DRAW
IS OVER 25mm DEEP.
25 APPROX.
25 APPROX.
FLOATING RING
50
MIN.
LOWER INSERT
50 MIN. OR 25 PLUS
DEPTH OF DRAW IF DRAW
IS OVER 25mm DEEP.
15
15
DATE
MAY 2005
DRAW DIES
SECTION W-DX4-40M
PAGE 5
AREA CHANGED
*
25
25
T. L.
25 DEEP RELIEF TO BE CAST
FOR PUNCH OPENING AND
DRAW BEAD SEE SHT. 7
WORLDWIDE DIE DESIGN AND
CONSTRUCTION SPECIFICATIONS
PRINTED COPY IS
UNCONTROLLED
W-DX
VEHICLE OPERATIONS
EUROPE ONLY
BELT CONSTRUCTION
SINGLE ACTION DRAW DIE WITH SOLID UPPER PUNCH
60
MIN.
.
T.L
LOWER PUNCH
AREA CHANGED
SOLID UPPER PUNCH
LOWER RING
25
50 MIN.
FOR PUNCH OPENING AND
DRAW BEAD SEE SHT. 7
SINGLE ACTION DRAW DIE WITH UPPER PUNCH INSERT
15 CONSTANT
25 X 45°
TYPICAL
60 MIN.
UPPER INSERT
(PUNCH)
.
T.L
UPPER BINDER
5O MIN 0R 25 PLUS
DEPTH OF DRAW
IF DRAW IS OVER
25 DEEP.
50 MIN.
25
FOR PUNCH OPENING AND
DRAW BEAD SEE SHT. 7
LOWER PUNCH
LOWER RING
15 CONSTANT
15 CONSTANT
DATE
MAY 2005
DRAW DIES
SECTION W-DX4-40M
PAGE 6
AREA CHANGED
50 MIN.
DIE DESIGN AND
CONSTRUCTION SPECIFICATIONS
PRINTED COPY IS
UNCONTROLLED
STAMPING - EUROPE
PUNCH OPENING WITH DRAW BEAD FOR ALL KIND OF DRAW DIES
KEEP TO MINIMUM WHERE MATERIAL UTILIZATION IS AFFECTED.
EXAMPLE 1: (SECTION A-A)
FLANGE AND TRIMLINE
ON BLANKHOLDER
*
2 +- 0,5
15 min. + Material
Thickness
MATRIX TO BE CLEARED
AFTER LAST DRAW BEAD
R5
MIN. 1 OR AS
MATERIAL THICKNESS
PUNCH OPENING
LINE
TRIMLINE
*
5min. FOR TRIMMING
R3
-0,1
R5
5
R5
1 CLEARANCE
RADIUS DEPENDING ON
PRODUCTION PANEL
THEORETICAL PART SURFACE
PUNCH OPENING LINE
EXAMPLE 2:
TRIMLINE ON PUNCH.
*
15 min. + Material
Thickness
END OF
RADIUS
DIMMENSIONS OF DRAW BEAD
AND PUNCH OPENING
SEE EXAMPLE 1.
INE
TRIML
THEORETICAL PART SURFACE
STAMPING - EUROPE
Feb 2006
DRAW DIES
W-DX04-40M
PAGE:
7
WORLDWIDE DIE DESIGN AND
CONSTRUCTION SPECIFICATIONS
PRINTED COPY IS
UNCONTROLLED
W−DX
VEHICLE OPERATIONS
EUROPE ONLY
PUNCH OPENING WITH LOCK BEAD.
DIMMENSIONS OF PUNCH OPENING SEE SHEET 7
*
KEEP TO MINIMUM WHERE MATERIAL UTILIZATION IS AFFECTED.
EXAMPLE:
DOUBLE ACTION DIE
TRIMLINE
PUNCH OPENING
LINE
R3
5 MIN.
R3
6
*
THEORETICAL PART SURFACE
THEORETICAL PART SURFACE
*
5 MIN.
R3
R3
6
TRIMLINE
EXAMPLE:
SINGLE ACTION DIE
PUNCH OPENING LINE
DATE
DECEMBER 2004
DRAW DIES
SECTION W-DX04-40M
PAGE 8
WORLDWIDE DIE DESIGN AND
CONSTRUCTION SPECIFICATIONS
PRINTED COPY IS
UNCONTROLLED
W-DX
VEHICLE OPERATIONS
EUROPE ONLY
DOUBLE ACTION DRAW DIES
WITHOUT BLANKHOLDER PLATE AND PUNCH ADAPTOR
TOLERANCES FOR SHUT HEIGHT
TYPE "B"
WITHOUT RAM
ADAPTOR PLATE
AREA CHANGED
NOTE ADDED
SAFETY LUGS
ACCORDING
WDX04-40M
PAGE 20
SHUT HEIGHT B/H +1
-3
+0.5
SHUT HEIGHT WITHOUT RAM ADAP. PLATE - 2.5
+1
SHUT HEIGHT RAM -3
TYPE "A"
WITH RAM
ADAPTOR PLATE
DESIGN FOR WEAR PLATES
AS LONG AS POSSIBLE
DATE
MAY 2005
DRAW DIES
SECTION W-DX04-40M
PAGE 9
WORLDWIDE DIE DESIGN AND
CONSTRUCTION SPECIFICATIONS
PRINTED COPY IS
UNCONTROLLED
W-DX
VEHICLE OPERATIONS
EUROPE ONLY
DOUBLE ACTION DRAW DIE
TYPE "D"
WITH BLANKHOLDER PLATE
PUNCH ADAPTOR
AND RAM ADAPTOR PLATE
TYPE "C"
WITH BLANKHOLDER PLATE
AND RAM ADAPTOR PLATE
*
DESIGN GUIDE PLATES NOT
UNDERNEATH SAFETY LUGS
DATE
MAY 2005
DRAW DIES
*
AREA CHANGED
+1
SHUT HEIGHT RAM -3
+0.5
SHUT HEIGHT - 2.5
(WITHOUT B.H.P.)
+1
SHUT HEIGHT B/H - 3
*
+0.5
SHUT HEIGHT WITHOUT RAM ADAP. PLATE - 2.5
100 WIDE
FOR SAFETY LUGS SEE
WDX04-40M PAGE 20
SECTION W-DX04-40M
PAGE 10
WORLDWIDE DIE DESIGN AND
CONSTRUCTION SPECIFICATIONS
PRINTED COPY IS
UNCONTROLLED
W-DX
VEHICLE OPERATIONS
EUROPE ONLY
GUIDING OF PUNCHES
FOR DOUBLE ACTION DRAW DIES
ALL DRAW DIE PUNCHES MUST HAVE 4 TO 8 GUIDE FACES, AS LONG AS POSSIBLE
ALL BEARING SURFACES HAVE TO BE AS LONG AS POSSIBLE.
1. IF POSSIBLE WEAR PLATES HAVE TO BE PARALLEL TO SLOTTING LINE. SEE SKETCH 1.
2. IF SLOTTING LINE IS CURVED DON'T MAKE AN OVERLAP FOR WEAR PLATES OF MORE THAN 5mm.
SEE PLAN VIEW SKETCH 2.
C/L
PRESS
BLANKHOLDER
PUNCH
15°
PLAN VIEW
PLAN VIEW
SKETCH 1
SKETCH 2
30
BLANKHOLDER
5 MAX.
AREA CHANGED
3.2
BLANKHOLDER
PUNCH
6.3
PUNCH
WEAR SURFACE
ALWAYS ON
HALF WIDTH
OF SLOT
=
=
SEE WDX4-40M Page 7 (FOR EXCEPTIONS SEE PLAN VIEW)
DATE
SEPT 2005
DRAW DIES
SECTION W-DX04-40M
PAGE 13
PRINTED COPY IS
UNCONTROLLED
DIE DESIGN AND
CONSTRUCTION SPECIFICATIONS
STAMPING - EUROPE
LOCATING CONES
FOR ALL DRAW DIES
BLANK OUTLINE
SUPPORT (CAST RIBS,
RISER, ETC.) IS REQUIRED
BELOW & ABOVE EACH
LOCATING CONE.
PLAN OF LOWER DIE
LOCATING CONE
SEE W-DX4-70M
PAGES 3 AND 4
USE 4 LOCATING CONES
FOR EACH DIE.
10 PREFERRED
15
Ø HOLE +0.10
+0.05
20
HEIGHT -0.5
CONE SET -0.7
Ø HOLE +0.10
+0.05
DISTANCE PLATE
SEE W-DX4-70M
PAGE 5
TYPICAL SECTION
STAMPING - EUROPE
FEB-2006
DRAW DIES
W-DX04-40M
PAGE:
19
WORLDWIDE DIE DESIGN AND
CONSTRUCTION SPECIFICATIONS
PRINTED COPY IS
UNCONTROLLED
W-DX
VEHICLE OPERATIONS
EUROPE ONLY
SAFETY LUGS
DISTANCE FOR SAFETY LUGS:
min.: 95 +
- 0,5
ALL LUGS WITHIN A DIE
MUST HAVE THE SAME DISTANCE
PREFERED: 100 +- 0,5
max.: 125 +- 0,5
STANDARD
SEPARATION
30
AREA CHANGED
PUNCH OPENING
110 min.
25
30
SAFETY LUG
*
25
A
100mm
A
100 MIN.
10mm MIN. FOR PUNCH
ENTRY CLEARANCE
PARTIAL PLAN OF PUNCH
BLANK
HOLDER
NOTE: PROVIDE (2) SAFETY LUGS ON SMALL
DIES AND UP TO (4) ON LARGE DIES.
INNER
PUNCH
*
SECTION
DATE
MAY 2005
PATTERNS & CASTINGS TO
PROVIDE FOR 30mm.
DIMENSION TO BE 20mm MINIMUM
AFTER ASSEMBLY.
A-A
DRAW DIES
SECTION W-DX04-40M
PAGE 20
PRINTED COPY IS
UNCONTROLLED
<-- PREVIOUS PAGE
NEXT PAGE -->
EUROPE ONLY
GAGE APPLICATION
107
O 8 FOR DOWEL DRILLED
/
IN ASSEMBLY
NOTE:
GAGE TO BE IN A MACHINED
POCKET 3 +0.5 DEEP AND
HAVE 33 +0.5 WIDE SLOT.
33 +0.5
/ 40 MIN.
O
FOR GAGE
SEE WDX4-70M
PAGE 15.
30
3 +0.5
-
SEPT. 1998
23
PRINTED COPY IS
UNCONTROLLED
<-- PREVIOUS PAGE
NEXT PAGE -->
EUROPE ONLY
FRONT AND REAR, GAUGES AND ROLLERS
PROVIDE SLOTS IN FRONT AND REAR GAUGES TO ALLOW 30mm ADJUSTMENT.
ROLLERS ARE NOT REQUIRED AT FRONT OF SMALL MANUALLY LOADED DIES.
STRENGTHEN CASTING FOR
GAUGES IF NECESSARY
O 180 ROLLER FOR
/
SKIN PANELS ONLY.
40
100
BLANK LINE
10
30
85 VERTICAL
ADJUSTMENT
10
30
ADJUSTMENT
ADJUSTMENT
FRONT OF PRESS
056-Z-NK-EA-00136-000
BLANK LINE
RING SURFACE
FRONT ELEVATION
24
JAN. 1991
PRINTED COPY IS
UNCONTROLLED
<-- PREVIOUS PAGE
NEXT PAGE -->
EUROPE ONLY
VENTILATION OF DRAW PUNCHES
WITH AIR CHAMBERS
APPLICATION: FLAT SKIN PANELS SUCH AS ROOFS ETC.
MIN.
150
AIR COUPLING
BRACKET
WDX35-60-0101
450
(500 ONLY PR.FAM.ZA)
FOR STORAGE OF COUPLING "A"
WHEN DRAW PUNCH IS REMOVED.
ARCO CONNECTOR 1/2"
CATLOGUE NO. 23904-410
SYMBOL NO. 005.6451
’C’
MACDONALD COUPLING 1/2"
TYPE O.F.
’B’
ARO COUPLING 1/2"
CATLOGUE NO. 23104-400
SYMBOL NO. 005.6444
MACDONALD COUPLING 1/2"
TYPE
COUPLING "A"
PLASTIC TUBE
SEAL WITH
RESIN
VENTILATION HOLES O
/ 6mm FOR FLAT SURFACES AREAS, OR O
/ 3mm
FOR CONVEXED SURFACE AREAS. POSITION AND AMOUNT TO BE
DETERMINED ON DRAW DIE DEVELOPMENT.
DEC. 1996
31
’C’
’B’
PRINTED COPY IS
UNCONTROLLED
DIE DESIGN AND
CONSTRUCTION SPECIFICATIONS
STAMPING - EUROPE
INSERTS FOR DRAW DIES
THE DECISION TO PROVIDE INSERTS WITH THEIR REQUIRED SIZES AND POSITIONS
WILL BE DETERMINED AT THE SET-MEETING.
THE MATERIALS WILL BE DETERMINED AT THE SET-MEETING.
DESIGNERS ARE TO ENSURE THAT THE CASTINGS HAVE UNIFORMITY OF WALL
THICKNESS TO AVOID HARDENING PROBLEMS.
BACKING PLATE: THICKNESS ALWAYS 32. PREFERED: 32 x 50 x 60
MATERIAL: DIN S35JRG2C+C; ( 3K, St37-2K )
M10 x 80 DIN 912, FOR FASTENING.
PROVIDE DETACHING THREAD
M12, 30 DEEP.
MATERIALS FOR INSERT:
1.2382 (CASTING) PREFERRED
( OR ROLLED STEEL 1.2379
IF THERE IS LESS DRAW DEPTH )
THICKEN CAST
FOR SCREWS
AREA CHANGED
C/L
60
SECTION A-A
SCREW INSERTS
PREFERABLY
FROM BELOW.
30 MIN
32
50
B
C/L
SECTION B-B
A
A
B
PROVIDE 2 BACKING PLATES ON
LONG SIDE AND ONLY 1 PLATE ON
SMALL SIDE OF INSERT.
STAMPING - EUROPE
MAY-2006
10°MIN
10°MIN
DIRECTION OF SHEET STEEL FLOW
DRAW DIES
W-DX04-40M
PAGE:
33
PRINTED COPY IS
UNCONTROLLED
<-- PREVIOUS PAGE
NEXT PAGE -->
EUROPE ONLY
"FLOATING PUNCH" DRAW DIE
"X"
POSITION OF CONTROL
SWITCH. SEE EUROPEAN
PRESS BOOK
GAS SPRING
5
MIN.
SAFETY
CLEARANCE
60 + 10mm
/ 40
O
RELIEF
"Y"
CYLINDER STROKE = WORKING
STROKE + 80 MIN.
2
COMBINATION PLATE
ACLATHAN: 3000/2460
FIXED WITH M6X16 DIN 7991
3 MIN.
10
160 WIDE
LENGTH AND NUMBER
AS REQUIRED
(CONTACT FORD LIAISON)
VIEW IN CIRCLE "Y"
34
VIEW IN CIRCLE "X"
DEC. 1996
PRINTED COPY IS
UNCONTROLLED
<-- PREVIOUS PAGE
NEXT PAGE -->
EUROPE ONLY
DRAW PANEL LIFTER
VERSION 1
35
SLOTING LINE
6.3
=70=
= 52 =
10 o 6.3
75
BLANK
H11
/8
O
TRAVEL LIMIT PIN
SEE W-DX4-70M
PAGE 21
M10x20 SOCKET
HEAD SCREW
30 MIN.
25
TRAVEL +4
WASHER
W-DX14-60-1301
LIFTER BAR
SEE W-DX4-70M
PAGE 18
320
AIR COUPLING NUT
SEE W-DX35-70M
PAGE 7.
AIR CYLINDER
/ 32 BORE
O
SEE W-DX35-4M
PAGE 5
SEPT. 2000
35
PRINTED COPY IS
UNCONTROLLED
<-- PREVIOUS PAGE
NEXT PAGE -->
EUROPE ONLY
DRAW PANEL LIFTER
TYPE 1
TYPE 2
VERSION 2
SLOTING LINE
BLANK
140
70
6.3
6.3
=52=
=105 =
=90=
6.3
10o
6.3
6.3
BLANK
38
75
10o
SLOTING LINE
SAFETY RETAINER
SEE W-DX14-70M
PAGE 15.
30 MIN.
LIFTER BAR
SEE W-DX4-70M
PAGE 19
TRAVEL +2
AIR COUPLING NUT
SEE W-DX35-70M
PAGE 7.
320
AIR CYLINDER
/ 32 BORE
O
SEE W-DX35-4M
PAGE 5.
LIFTER BAR
SEE W-DX4-70M
PAGE 20
36
MAY 2000
PRINTED COPY IS
UNCONTROLLED
<-- PREVIOUS PAGE
NEXT PAGE -->
EUROPE ONLY
AIR COUPLING BRACKET MOUNTING LOCATION
SINGLE ACTION DRAW DIE
ON SINGLE ACTION DRAW DIES WHEN AIR CYLINDERS ARE MOUNTED TO THE BINDER RING,
MOUNT THE AIR COUPLING BRACKET TO THE RING WHEN POSSIBLE. THIS WILL HELP OUT
THE STAMPING PLANTS AND DIE CONSTRUCTION WHEN PULLING THE RING. THE INLET AIR
HOSE CAN BE QUICKLY DISCONNECTED FROM THE AIR COUPLING BRACKET WITHOUT HAVING
TO DISASSEMBLE ANY HOSES INSIDE THE RING.
PAD TRAVEL
+ 25mm
FOR LOCATION
SEE PLANT PRESS
SPECIFICATIONS
AIR COUPLING MUST BE ACCESSIBLE TO
CONNECTED AND DISCONNECTED HOSES.
JULY 2000
49
PRINTED COPY IS
UNCONTROLLED
<-- PREVIOUS PAGE
NEXT PAGE -->
EUROPE ONLY
DISTANCE BLOCKS
DOUBLE ACTION PRESSES
APPLICATION:
IN CASES THAT SINGLE ACTION DRAW DIES (-29) HAVE TO RUN
ON DOUBLE ACTION PRESS RAMS, TWO LOWER/UPPER DISTANCE
BLOCKS (EXCEPTIONS PRESSES ED-6, D-700-18, SEE PAGE 51)
ARE TO SCREW TO SAFETY AREAS DIAGONALLY INTO THE DIE
(FOR REPAIRING PURPOSES).
L
130
UPPER DISTANCE BLOCK
W-DX4-70M PAGE 12
LOWER DISTANCE BLOCK
WDX4-70M PAGE 13
L = STROKE OF RAM - STROKE OF BLANKHOLDER - 130mm
50
DEC. 1996
PRINTED COPY IS
UNCONTROLLED
<-- PREVIOUS PAGE
EUROPE ONLY
DISTANCE BLOCKS
DOUBLE ACTION PRESSES
PRESS
FAMILY
ACTUAL
PRESS
ZA
ED-10
D-1000
D-1000-C
ZA 1
ED-10
D-1000-C
D-1200-10
ZB
D-700-22
D-700-23
D-800-10
D-800
D-800-S
ED-6
D-1000-11
ZB 1
INCH
ZC
ZD
INCH
ZD
ZD 1
ZE INCH
ZE
ZF
DEC. 1996
LOWER DISTANCE
BLOCK
WDX4-70-12070
ED-8
T-600
D-600-E
ZB
ZC
UPPER DISTANCE
BLOCK
WDX4-70-12120
------------WDX4-70-12070
D-700-19
D-700-20
D-700-21
WDX4-70-12055
D-700-24
ED-6
D-600-C
WDX4-70-12070
------------WDX4-70-12120
D-700-14
D-700-15
D-700-16
D-700-17
D-600-B
D-700-18
D-700-15
D-400-S
ED-4
ED-5
D-500-S
WDX4-70-1301
WDX4-70-12150
WDX4-70-12120
WDX4-70-12070
------------
WDX4-70-12150
WDX4-70-12070
WDX4-70-1301
WDX4-70-12120
51 END