Metabolic Flux Analysis of Escherichia coli Expressing the Bacillus subtilis Acetolactate Synthase in Batch and Continuous Cultures Aristos A. Aristidou,1,* Ka-Yiu San,1 George N. Bennett2 1 Department 2 of Bioengineering and Chemical Engineering and Department of Biochemistry and Cell Biology, Institute of Biosciences and Bioengineering, Rice University, P.O. Box 1892, Houston, Texas 77251-1892 Received 23 July 1998; accepted 30 November 1998 Abstract: Metabolically engineered Escherichia coli expressing the B. subtilis acetolactate synthase has shown to be capable of reducing acetate accumulation. This reduction subsequently led to a significant enhancement in recombinant protein production. The main focus of this study is to systematically examine the effect of ALS in the metabolic patterns of E. coli in batch and continuous culture. The specific acetate production rate of a strain carrying the B. subtilis als gene is 75% lower than that of the control strain (host carrying the control plasmid pACYC184) in batch cultures. The ALS strain is further demonstrated to be capable of maintaining a reduced specific acetate production rate in continuous cultures at dilution rates ranging from 0.1 to 0.4 h−1. In addition, this ALS strain is shown to have a higher ATP yield and lower maintenance coefficient. The metabolic flux analysis of carbon flux distribution of the central metabolic pathways and at the pyruvate branch point reveals that this strain has the ability to channel excess pyruvate to the much less toxic compound, acetoin. © 1999 John Wiley & Sons, Inc. Biotechnol Bioeng 63: 737–749, 1999. Keywords: Escherichia coli; metabolic flux analysis; ALS INTRODUCTION Escherichia coli is extensively used in industry as a host for recombinant protein production. The ease of genetic manipulation and wealth of available genetic information coupled with fast growth rate, standardized cultivation techniques and cheap media are reasons for its popularity. In the high density cultures favored by industry can lead to accumulation of acetate and cessation of growth. The reduction of acetate production is of primary concern in fermentation and recombinant protein production by E. coli. Acetate is produced in glucose fermentation by aerobic acetogenesis or through the Crabtree effect (Doelle, 1975). Acetate formation is due to excess influx of carbon from glucose that the cell is unable to utilize for biomass synthe- sis, leading to repression of the TCA cycle enzymes by glucose, or uncoupled metabolism (Holms, 1986; Majewski and Domach, 1990). Anaerobically, acetate production provides an additional mole of ATP per mole of glucose. Production of acetate represents a loss from carbon flux to cell growth as well as recombinant protein production. Acetate can also act as a liphophilic agent which can dissipate the pH component of proton motive force (PMF). Several previous reports have shown that short-chain fatty acids repress synthesis of DNA, RNA, protein, lipids, and peptidoglycans (Cherrington et al., 1990, 1991). These components of the cellular machinery are necessary for growth as well as protein production. Not surprisingly, the reduction of acetate accumulation has also been shown to enhance recombinant protein production (Jensen and Carlsen, 1990). Previously, our laboratories have reported that significant reduction in acetate accumulation can be achieved by expressing biologically active B. subtilis acetolactate synthase (ALS) in E. coli. Such metabolically engineered E. coli are able to channel excess carbon to acetoin; and this byproduct was further shown to be much less toxic than acetate (Aristidou et al., 1994). In addition, the ALS strain has been demonstrated to be capable of enhancing recombinant protein productivity in E. coli (Aristidou et al., 1995). In this work, we focus on a study of the effects of B. subtilis ALS on the central metabolic fluxes in E. coli using both batch and continuous cultures. In addition, the effect of growth rate on the redistribution of metabolic flux was systematically examined at various dilution rates ranging from 0.1 to 0.4 h−1. MATERIALS AND METHODS Bacterial Strain and Plasmids Correspondence to: K.-Y. San * Present address: VTT Biotechnology and Food Research, Tietotie 2, PL 1501, 02044 VTT, Finland Contract grant sponsor: National Science Foundation Contract grant numbers: BCS 9315797; BES 9411928 © 1999 John Wiley & Sons, Inc. E. coli GJT001 was used throughout this study. The ALS strain carried plasmid pAAA215 that expresses the B. subtilis acetolactate synthase (ALS) (Aristidou et al., 1994). It contains the relaxed replicon p15A and the tetracycline re- CCC 0006-3592/99/060737-13 sistance gene derived from pACYC184 (Chang and Cohen, 1978). GJT001 carrying the vector pACYC184 was used as a control. Cultivation System All cultivations took place in Luria–Bertani broth (LB) supplemented with 20 g L−1 of glucose. For batch experiments, including the start-up media for the chemostat, 1 g L−1 of NaHCO3 was also added to reduce the initial lag period characteristic of anaerobic growth. Tetracycline and streptomycin were added at concentrations of 12.5 and 30 mg L−1, respectively in all media. Fermentations were conducted in a 2.5-L benchtop fermentor (New Brunswick Scientific, BioFlo III), with a working volume of 1.5 and 1.25 L for batch and chemostat cultivations, respectively. The pH, temperature, and agitation speed were maintained at 7.0, 32 °C, 225 rpm, respectively. Anaerobic conditions were established by gassing the growth media with N2 prior to inoculation, and after that maintained by a constant N2 flow through the fermentor headspace. For continuous culture steady state is established after the elapse of 5–6 residence times. Experimental data corresponding to a particular dilution rate is the average of three samples. polymer column (HayeSep DB, HayeSep) and a thermal conductivity detector. The column and injector were operated at 28°C with helium as the carrier gas at a flowrate of 30 mL min−1. The detector and filament temperatures were set at 140 and 225°C, respectively. Methodology of Flux Determination Metabolic Network The metabolic network that describes the central carbon fluxes in anaerobically grown E. coli is shown schematically in Fig. 1 with the relevant enzymatic reactions listed in Appendix A. Table I summarizes the stoichiometry of the various enzymatic reactions. Pyruvate is an important branchpoint in this network, where carbon flows to either acetyl-CoA with the concomitant formation of formic acid, lactate, or to acetolactate for cells expressing the ALS enzyme. Acetyl-CoA is subsequently channeled to the synthesis of acetate or ethanol. The fate of formate will depend on the prevailing medium pH among other factors. As shown in Table II, the break- Analytical Techniques Cell density was routinely monitored spectrophotometrically at 600 nm. In addition, cell dry weight was periodically determined from a 100-mL sample volume. For this analysis, the culture was first cooled in ice bath, washed, centrifuged at 8000g and 4°C for 10 min and dried in an oven for about 8 h. For metabolite analysis, fermentation samples were collected as above, and the supernatant was subsequently filtered through a 0.45-micron syringe filter and stored at −20°C until analyzed. Glucose was assayed enzymatically (Sigma Hexokinase kit). Acetate, ethanol, and acetoin were quantified using a Varian 3000 gas chromatograph equipped with a porous polystyrene column (Poropak QS, Alltech) and a flame ionization detector (FID). Nitrogen was the carrier gas at 30 mL min−1. The flame was maintained by H2 and air at 30 and 300 mL min−1 respectively. The injector and detector temperatures were at 215 and 245°C, respectively. The following temperature profile was used: initially at 115°C for 3 min followed by a 3.5°C min−1 ramp to 170°C and held at 170°C for 10 min. HPLC analysis was also employed in order to confirm enzymatic and GC analyses, as well as to detect any additional metabolites present in the fermentation broth. The HPLC system was equipped with a cationexchange column (HPX-87H, Bio-Rad) and a differential refractive index detector (Waters). A mobile phase of 2.5 mM H2SO4 solution at a 0.6 mL min−1 flow rate was used, and the column was operated at 55°C. Off-gas analysis (CO2 and H2) was conducted by a gas chromatograph equipped with a divinylbenzene porous 738 Figure 1. Central metabolic pathways of anaerobically grown E. coli. The seven principal fermentation end products are represented in boldface, along with acetoin produced by cells expressing the ALS enzyme. Circled numbers correspond to the enzymatic reactions in Appendix A. BIOTECHNOLOGY AND BIOENGINEERING, VOL. 63, NO. 6, JUNE 20, 1999 Table I. Stoichiometric flux relationships for anaerobic growth.a i 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Metabolite Acetate Acetoin Ethanol Formate Glucose Lactate Succinate CO2 H2 C atoms O/R 2 4 2 1 6 4 4 1 0 0 −2 −2 +1 0 0 +1 +2 −1 Net conversion: ri (t) v11 v12 v10 v8 − v9 v1 ⳱ (CF, gluc − Cglc) × (D/X) v7 v6 −v6 + v9 + 2v12 ⳱ CER v9 Acetyl-CoA Glucose 6-P Glyceraldehyde 3-P PEPb Pyruvate v8 − v10 − v11 v1 − v2 − v3 2v3 − v4 −(v1 + v5) + v4 − v6 ⳱ v5⬘ + v4 − v6 v5 − v7 − v8 − 2v12 NADH (rNADH) ATP (rATP,)c v4 − 2v6 − v7 − 2v10 ⳱ 3v3 + v11 − vm ⳱ rATP − me O/R balance C to fermented byproducts C to biomass d −v6 + v8 − 2v10 + 2v12 3v6 + 4v7 + v8 + 2v10 + 2v11 + 6v12 v2 a Species 1–9 correspond to measurable quantities, and species 10–14 represent metabolic intermediates. b v5⬘ ⳱ v1 + v5 ⳱ overall flux of PEP to pyruvate. c rATP, ⳱ ATP synthesis adjusted for maintenance ⳱ rATP − me. d Assume that glucose not fermented to extracellular products is converted to biomass. down of formate to H2 and CO2 is minimal (0.3%) at pH 7.8, in contrast to pH 6.2 where most of this compound (87%) is converted to H2 and CO2 (Blackwood et al., 1956). Furthermore, the induction of formate hydrogen-lyase has been correlated to formate accumulation (Pecher et al., 1983). A biphasic formate profile, consisting of an initial accumulation phase followed by degradation, has been reported for anaerobic batch growth of E. coli in complex glucose media (Diaz-Ricci et al., 1990). Hence, the rate for formate breakdown (9) cannot be assumed and has to be estimated from experimental data by including this reaction in the metabolic network. Flux Determination A metabolic matrix is constructed based on the law of mass conservation and on the pseudo-steady state hypothesis (PSSH) on the intracellular intermediate metabolites. The formulation resulted in a set of linear equations that can be Table II. Effect of pH on the conversion of formate to CO2 and H2.a pH Formate Acetate Ethanol H2 (v9) v9 /v8 (%) CO2 6.2 7.8 2.43 86.0 36.5 38.7 49.8 50.5 75.0 0.26 87.0 0.3 88.0 1.75 a Values are in mmoles of product formed per 100 mmol glucose fermented (Blackwood 1956). Flux (v8) corresponds to the total flux through PFL ≈ acetate + ethanol. expressed as a stoichiometric matrix A of dimension m by n with vectors for net accumulation, r (m × 1) and metabolic flux, (n × 1). Theoretically, two different matrices can be formed using slightly different assumptions for the twelve metabolic fluxes (1 to 12 for this case). The first one based solely on the measured extracellular metabolites and PSSH balances on the intracellular intermediate metabolites resulting in a square matrix (n ⳱ m ⳱ 12). The additional CO2 and H2 measurements produce an overdetermined system by which the flux calculation may be verified (m ⳱ 14). In the latter case the solution can be found by a least-squares fit. A more detailed discussion on flux determination as well as CO2 and H2 measurements in a chemostat culture can be found elsewhere (Aristidou, 1994). RESULTS AND DISCUSSION Anaerobic Batch Cultures The metabolic fluxes were determined for batch anaerobic cultures. Time profiles from these experiments are shown in Fig. 2, where growth characteristics of cells harboring the als gene are compared with those of the host itself and also the host carrying the control plasmid pACYC184. The specific growth rates as well as final cell densities appear to be comparable among the three systems. As expected for anaerobic growth, the cells are excreting large quantities of the partially oxidized byproducts acetate, formate, and ethanol. ARISTIDOU, SAN, AND BENNETT: METABOLIC FLUX ANALYSIS OF E. COLI EXPRESSING B. SUBTILIS ALS 739 Table III. Effect of ALS on the metabolic flux distribution.a Plasmid Flux To None pACYC184 pAAA215 v1 v2 v3 v4 v5⬘ v6 v7 v8 v9 v10 v11 v12 rATP rCO2 Glucose 6-P Biosynthesis Glyceraldehyde-3-P PEP Pyruvate Succinate Lactate Formate H2 Ethanol Acetate Acetoin ATP CO2 7.64 1.39 6.25 12.50 12.09 0.41 0.00 12.09 6.43 6.44 5.65 0.00 24.40 6.02 8.12 1.25 6.88 13.75 13.28 0.47 0.00 13.28 7.72 6.25 7.03 0.00 27.66 7.85 10.61 3.63 6.97 13.95 11.59 2.36 0.00 8.79 1.70 6.94 1.85 1.40 22.77 2.13 a Fluxes (mmol (g-cell h)−1) calculated for cells grown anaerobically in batch cultures. Figure 2. Time profiles of cell growth, glucose consumption, and excretion of glycolytic byproducts. Batch anaerobic culture in LB + 2% glucose at 30°C. Flux calculations were based on data taken between 4 and 9 h. GJT001 (circle); GJT001:pACYC184 (open triangle); GJT001:pAAA215 (alsS) (filled triangle). What sets apart the ALS strain is the diminished acetate production profile. Acetoin formation commences at the point where acetate levels reach about 10 mM, and from then on the rate of acetate excretion declines substantially. The final acetate level for the ALS strain approaches 20 mM, compared with 60–70 mM for the other two strains. Formate accumulation profiles for the three strains are very similar for the first 8 h. However, the final formate concentration for the ALS strain is about 30% lower. The estimated fluxes (mmol (g-cell h)−1) for the batch experiments are summarized Table III. These values represent the average of 4–5 sampling points about the midexponential growth phase and are within the balanced growth period. Calculations that span the entire fermentation period indicate that indeed the time dependency of the fluxes is smallest during this interval (data not shown). Major differences between the three systems again is in the acetate flux, 11, which is 65% and 75% lower for the ALS strain compared to the host and the host bearing the control plasmid, respectively. Furthermore, the ALS strain appears to have significantly reduced hydrogen and CO2 production rates. For all three systems (i.e. cells harboring the als gene, the host itself and also the host carrying the control plasmid 740 pACYC184), glucose uptake rates, 1, are 3–5 times higher when compared with similar aerobic batch cultures (data not shown). This is to be expected since under anaerobic conditions the cell’s efficiency for energy production is diminished considerably: the ATP yield on glucose is 2.5–3.5 mol ATP per mol glucose (ATP/1 vs 38 normally derived from aerobic respiration). The ATP yields will be discussed further in a later section. The high glycolytic fluxes result in a high generation of NADH (4) that the cell needs to recycle for metabolism to continue. In the absence of detectable lactate formation and without a significant quantity of succinate formed, the ethanol pathway fulfills the requirement for NADH regeneration in all strains. As shown in Table I, the redox balance is accomplished by having 4 » 210. Thus, despite the fact that the ALS enzyme reduces the flux to acetyl-CoA (8), ethanol production remains unaffected due probably to superimposed constraint of recycling reduced NADH. In other words, the partition of acetyl-CoA into ethanol or acetate is determined primarily by the cells oxidoreductive requirements. The acetyl-CoA branchpoint would be classified as a “weakly rigid node” according to the terminology introduced by Stephanopoulos and Vallino (1991), characterized by a combination of a dominant (ethanol) and a subordinate (acetate) branch. The increased flux through succinate by the ALS strain (2 mmol (g-cell h)−1) is probably a further indication of the cell’s attempt to balance its redox status. The need of maintaining redox neutrality is an important consideration in designing new pathways, especially when these pathways are themselves coupled to NADH generation or consumption. For example, the changes in the fermentation characteristics of E. coli expressing the pet operon from Z. mobilis, was attributed to the modification of the intracellular redox state (Ingram and Conway, 1988). BIOTECHNOLOGY AND BIOENGINEERING, VOL. 63, NO. 6, JUNE 20, 1999 Anaerobic Chemostat Cultures In batch cultivation cells are grown at their maximum rate in an environment that changes progressively with time as a result of metabolic activity. There are at least two distinct transition zones in the time course of batch cultivation: one zone from the zero to maximum growth rate and a retardation phase extending from the exponential to the stationary phase. The changing growth environment, both in terms of excreted byproducts as well as depletion of important nutrients, can lead to profound physiological changes with time. Chemostats, on the other hand, can provide a defined and steady state environment and thus more reliable and reproducible data (Dawson, 1984). The levels of various extracellular metabolites and biomass for the series of dilution rates is shown in Fig. 3, and the corresponding calculated fluxes are summarized in Table IV and in Fig. 4. For each strain seven dilution rates ranging from 0.1 to 0.4 were performed, with the latter approaching the washout dilution rate for the given growth conditions. For aerobic E. coli cultures Meyer et al. (1984) found the critical dilution rate for the onset of acetate formation to be 0.35 and 0.2 h−1 for defined and complex media, respectively. As indicated in Fig. 3, overflow me- Table IV. Effect of ALS on metabolic flux distribution.a D (h−1) Flux v1 v2 v3 v4 v5⬘ v6 v7 v8 v9 v10 v11 v12 rCO2 ALS 0.10 0.15 0.20 0.25 0.30 0.35 0.40 + − + − + − + − + − + − + − + − + − + − + − + − + − 3.86 4.59 1.29 0.46 2.57 4.11 5.14 8.21 4.15 6.90 0.99 1.31 0.09 0.48 3.06 6.43 1.87 5.02 2.31 3.27 0.76 3.16 0.50 0.00 1.88 3.71 5.83 5.53 2.21 0.57 3.62 4.96 7.23 9.91 6.32 9.06 0.91 0.86 0.15 1.87 4.84 7.19 2.74 4.83 3.87 3.69 0.97 3.50 0.66 0.00 3.15 3.97 7.21 6.47 2.99 0.73 4.22 5.74 8.43 11.47 7.39 10.77 1.04 0.70 0.19 2.05 5.74 8.72 2.98 4.36 4.79 4.46 0.95 4.26 0.74 0.00 3.42 3.66 8.22 7.96 2.61 0.53 5.62 7.44 11.23 14.87 10.31 13.84 0.92 1.03 0.24 1.15 7.80 12.70 3.66 5.26 6.53 6.37 1.47 6.33 1.04 0.00 4.82 4.23 10.36 9.48 2.63 1.29 7.73 8.20 15.46 16.39 13.96 15.27 1.50 1.12 0.73 0.73 9.98 14.54 4.46 6.12 7.65 7.04 2.33 7.50 1.63 0.00 6.21 5.00 11.51 14.19 1.78 1.45 9.73 12.71 19.45 25.43 18.21 23.81 1.24 1.61 1.70 0.73 12.50 23.09 5.43 8.21 9.04 11.22 3.45 11.86 2.01 0.00 8.21 6.59 12.94 17.37 1.42 1.17 11.52 16.20 23.05 32.40 21.25 30.30 1.79 2.10 1.88 1.15 14.17 29.15 5.63 11.64 10.90 14.37 3.27 14.78 2.60 0.00 9.04 9.54 a Anaerobic chemostat cultivation in rich glucose media. Fluxes expressed in (mmol (g-cell h)−1). Figure 3. Summary of chemostat experimental results for dilution rates 0.1–0.4 h−1. Anaerobic growth in LB media supplemented with 2% glucose at 32°C. GJT001:pACYC184 (control, open bars); GJT001:pAAA215 (ALS, filled bars). tabolism is very prominent in anaerobically growth E. coli, and it can provide additional energy (acetate) or a means for disposing excess NADH (ethanol, succinate, lactate). At dilution rates higher than 0.20 h−1, the biomass concentration starts to decline whiles residual glucose amounts begin to rise with the dilution rate. However, cell densities for the ALS strain are higher than the control for almost all dilution rates. An important difference between the two strains is the level of acetate that is maintained significantly lower for the ALS strain compared with control. The steady state ethanol, succinate, acetate and acetoin concentrations decrease with increasing dilution rates for both strains. The lactate remains rather constant for the ALS strain while exhibiting a maximum concentration at a dilution rate of approximately 0.15 h−1 for the control strain. The formate, on the other hand, has a peak concentration at around D ⳱ 0.25 h−1 for both strains. The fluxes show an increasing trend with the dilution rate (Fig. 4) and are qualitatively similar with the those from the batch cultures. Quantitatively, chemostat fluxes at D ⳱ 0.3 h−1 approach those of the batch cultivation. It is interesting to note that the specific growth rate during the sampling period for the batch experiments was actually between 0.25 and 0.3 h−1. The greatest impact of the ALS enzyme is the reduction in acetate and lactate, and to a lesser extent formate accu- ARISTIDOU, SAN, AND BENNETT: METABOLIC FLUX ANALYSIS OF E. COLI EXPRESSING B. SUBTILIS ALS 741 Figure 4. Summary of flux analysis results for dilution rates of 0.1, 0.2, 0.3, and 0.4 h−1 for the control and the ALS strains. Insert shows the fluxes of ethanol (10) and acetate (11) for the control (−) and ALS (+) strains as functions of the dilution rates. mulation. The carbon flux to acetate (11) is diminished by 70–80% for all dilution rates with a corresponding reduction in the steady-state extracellular acetate concentration. The ALS strain is capable of maintaining a reduced specific acetate production rate despite a dramatic increase in acetate production from 3.16 to 14.78 mmol (g-cell h)−1 for the control strain when the dilution rate changes from 0.1 to 0.4 h−1 (Fig. 4 insert). The flux to ethanol, while it is very comparable for dilution rates between 0.1 and 0.3 h−1, is much lower for the ALS strain at higher dilution rates of 0.35 and 0.4 h−1 (Fig. 4 insert). The flux through PFL is between 30–50% less for the ALS strain, which is also reflected in the reduced H2 and formate production. The carbon dioxide evolution rate is less for the ALS strain for dilution rates of less than about 0.25 h−1, while it approaches that of the control for higher dilution rates. E. coli have mainly two alternatives for pyruvate utilization: (1) conversion to lactate in a single step via LDH, or (2) a more complex pathway that splits pyruvate into acetylCoA and formic acid via PFL. As shown in both Tables III and IV the control strain converts acetyl-CoA into equal amounts of ethanol and acetate. Such an equimolar split (10 ≈ 11) at the acetyl-CoA branchpoint allows for the generation of sufficient reducing power (4 ≈ 210), and in the 742 meantime it allows for the generation of an additional mole of ATP per mole of glucose fermented (ATP/1 ≈ 3 mol ATP per mol glucose) (Tempest and Neijssel, 1987). The ALS enzyme, as in the batch case, can compete favorably with native enzymes that consume pyruvate, namely PFL and LDH. When the ALS is present, the flux through PFL (8) is reduced by almost 2-fold for the whole range of dilution rates, while the flux through LDH is significantly lower for D < 0.3. Further reduction of the flux to lactate is probably infeasible as the cell has to balance its redox by disposing excess NADH via the LDH reaction. An important question is how flux partitioning is regulated at the pyruvate branchpoints. According to the Km values shown in Table V, anaerobically all pyruvate would Table V. point. Apparent Km values of enzymes acting at the pyruvate branch- Enzyme Km (mM) Temperature pH References PFL LDH ALS 2.0 7.2 13.0 30°C 23°C 37°C 7.4–7.8 7.5 7.0 Knappe et al. (1969) Tarmy and Kaplan (1968) Holtzclaw (1975) BIOTECHNOLOGY AND BIOENGINEERING, VOL. 63, NO. 6, JUNE 20, 1999 be channeled preferentially through PFL in the absence of any superimposed regulation. Besides enzyme regulation at the transcription level, the catalytic activity of many enzymes is also regulated by reversible binding of “regulator molecules” (allosteric regulation), which can affect its apparent Km and/or Vmax (Price and Stevens, 1989). Regulation at the E. coli glyoxylate bypass, is an instructive example of allosteric regulation. When the cells are grown on acetate, the enzymes isocitrate dehydrogenase (ICDH) and isocitrate lyase (ICL) share a common substrate, isocitrate (IC), converting it to succinate or glyoxylate, respectively. What is extraordinary in this case is the fact that the partition between ICDH and ICL is 2:1 (Holms, 1986) despite the fact that the Km values of the two enzymes differ by a factor of 75 (8 and 604 mM for ICDH and ICL, respectively). Flux partitioning in this case is achieved by reversible phosphorylation of ICDH which inactivates this enzyme and allows the intracellular concentration of IC to increase to concentrations that are favorable for ICL (ElMansi et al., 1986). A mechanism similar to the above is also possible at the pyruvate branchpoint. Anaerobically, PFL has the highest affinity for pyruvate, and this is reflected by the high flux through this enzyme (8). The high fluxes through LDH obtained for D < 0.25 for the control strain are probably a consequence of higher intracellular pyruvate levels, since this enzyme is allosterically activated by pyruvate (Tarmy and Kaplan, 1968a,b). On the other hand, the ability of the ALS enzyme to effectively compete with both PFL and LDH will most likely depend on the level of residual acetate (Brown et al., 1972). Acetate plays a key regulatory role in organisms that express the pH 6 ALS enzyme, such as Aerobacter aerogens (Johansen et al., 1975) and B. subtilis (Holtzclaw and Chapman, 1975) preventing the extensive acidification of their growth environment. At the transcriptional level acetate induces the expression of the ALS (and other enzymes of the butanediol pathway that redirects pyruvate to neutral species) (Störmer, 1968; Renna et al., 1993) and it also acts as an activator. Enzymatic studies have indicated that acetate enhances ALS activity by more than 40% (Holtzclaw and Chapman, 1975). Theoretical Calculations of the Biomass Yield on ATP (YATP) Early studies on the energetics of microbial growth revealed a correlation between the amount of biomass formed and the amount of energy as ATP generated by catabolism. Bauchop and Elsden (1960) reported experiments with bacteria and yeast grown anaerobically, where they concluded that the amount of growth was directly proportional to the ATP that can be derived from catabolism of the carbon source. The same study introduced the concept of yield of biomass on ATP, defined as the amount of biomass produced in g dry weight per mole of ATP (YATP) synthesized from catabolism. The latter quantity can be estimated from biochemical considerations that rely upon knowledge of the catabolic pathways and the stoichiometry of ATP formation. Anaerobic growth, where ATP synthesis occurs exclusively by substrate level phosphorylation, provides an accurate way to calculate YATP, since the stoichiometry of oxidative phosphorylation is both difficult to assess and also may vary with growth conditions (Thauer et al., 1977). Pirt (1965) derived the following equation that relates the molar growth yield and the specific growth: 1 ms 1 = max + Yglu Y glu D (1) In the above expression, Yglu (g-cell mol−1 glucose) is the apparent molar growth yield for glucose, ms is the maintenance coefficient for glucose (mol glucose(g-cell h)−1) and Ymax glu is the molar growth yield for glucose corrected for maintenance. Stouthamer adapted the above expression by substituting glucose with ATP as shown below: 1 YATP = 1 max Y ATP + me D (2) where YATP (g-cell mol−1 ATP) is the molar growth yield for ATP, me is the maintenance coefficient for ATP (mol ATP (g-cell h)−1) and Ymax ATP is the molar growth yield for ATP corrected for maintenance (Stouthamer and Bettenhaussen, 1973). In their studies, Bauchop and Elsden concluded that the yields of Streptococcus faecalis, Saccharomyces cerevisiae, and Zymomonas mobilis per mole of ATP was constant at about 10.5, leading to the proposal that Ymax ATP was a biological constant. However, subsequent work with a much wider variety of organisms has shown Ymax ATP is not a constant, and values varying from 4.7 for Z. mobilis to 28.5 for A. aerogens have been reported (Quayle, 1979). On one hand such calculations have to rely on the precise knowledge of the fueling pathways, which can be erroneous for certain microbes. On the other hand, an array of studies has shown that Ymax ATP can be strongly influenced by a number of factors, such as the pathways of substrate breakdown (oxidative/ substrate phosphorylation), nature and complexity of the medium (carbon source, C/N ratio, etc.), the growth temperature, or growth characteristics (specific growth rate, maintenance, cell components) (Hempfling and Mainzer, 1975; Farmer and Jones, 1976; Mainzer and Hempfling, 1976; Stouthamer, 1977). Literature data (Table VI) illustrate the effects of the growth temperature, carbon source and oxygen availability on the Ymax ATP of E. coli. Equations (1) and (2) can also correlate the calculated fluxes with the yield coefficients as shown below: v1 = vATP = D Y max glu + ms (3) + me (4) D max Y ATP ARISTIDOU, SAN, AND BENNETT: METABOLIC FLUX ANALYSIS OF E. COLI EXPRESSING B. SUBTILIS ALS 743 Table VI. Effects of temperature, oxygen, and growth substrates on the E. coli Y max ATP . T (°C) C-source Oxygen Actual Y max ATP Theoreticala max YATP 20.3 30 40 30 30 30 30 25 30 37 Glycerol Glycerol Glycerol Acetate Pyruvate Galactose Glucose Glucose Glucose Glucose Yes Yes Yes Yes Yes Yes Yes No No No 11.7 12.7 8.4 7.1 8.6 13.5 13.9 13.5 12.3 10.7 29.5 29.5 29.5 12.9 18.6 33.9 33.9 33.9 33.9 33.9 Reference b b b c c c c d d d a Theoretical yields were calculated based on the known energy requirements for the biosynthesis of cell material and assuming that cellular macromolecular composition is 52.4% protein, 16.6% polysaccharide, 15.7% RNA, 9.4% lipid, and 3.2% D. b Farmer (1976a). c Farmer (1976b). d Mainzer (1976). where 1 corresponds with the net glucose uptake rate and ATP is the net ATP synthesis rate (⳱ 33 + 11). The steady-state conditions of chemostats provide a systematic way of calculating the yields, with the dilution rate, D, replacing m in the above equations. The yield coefficients max Ymax glu and YATP can be estimated by plotting 1 and ATP vs the dilution rate, respectively, according to the above equations. For improved accuracy, the values for ms and me are estimated from a second set of plots of 1/D and ATP/D vs 1/D, respectively, i.e. by dividing both sides of Eqs. (3) and (4) by D (Fieschko and Humphrey, 1983). The observed yield coefficients for glucose are shown in Fig. 5A; the “true” yields and the maintenance coefficients determination are shown in Fig. 5B. Similar to the fluxes shown in Fig. 4B, the specific glucose uptake rates for the ALS strain also show quite a different trend from the control strain, especially at high dilution rates. Two distinct regions for the control strain can be identified: one at the low dilution rates with a shallower slope and the other at high dilution rates with a much steeper slope. The transition between these two regions appears to occur at around D ⳱ 0.25 h−1. These trends are much more pronounced for the control strain and are less obvious for the ALS strain. Two estimates for Ymax glu were performed, and the results of regression analyses are included in Fig. 5B. For D between 0.1 and 0.3 h−1, the control strain has a higher Ymax glu ; 41.0 vs 32.5 (g-cell mol−1 glucose). The lower maximum glucose yield for the ALS strain is probably due to the metabolic burden imposed by the production of the ALS enzyme. However, the Ymax glu for the control strain drops precipitously to 12.7 for dilution rates between 0.3 and 0.4. This decline is a result of rapid increases in the acetate and ethanol fluxes at these higher growth rates (Fig. 4 insert). The ALS strain, on the other hand, is able to keep both acetate and ethanol at low levels (Fig. 4 insert). Subsequently, Ymax glu is main- 744 tained at a level similar to that of the lower dilution rates. In fact, it increases slightly to 38.8. The maintenance coefficients for both systems are estimated from the low dilution rate data (Fig. 5B insert). Higher dilution rate data are not included because the contribution to the overall glucose yield from maintenance becomes much less significant at these dilution rates and hence may introduce estimation errors. The maintenance coefficients (ms) for the control and ALS strain are 2.71 and 0.43 (mmol glucose (g-cell h)−1), respectively. The amount of glucose consumed for maintenance functions is apparently reduced by about 2.28 mmol of glucose per g-cell for the ALS strain. The enhanced efficiency of glucose utilization is presumably coupled to the improved ATP yields discussed below The observed ATP yield coefficients are shown in Fig. 6A; the “true” yield and the maintenance coefficient determination are shown in Fig. 6B. Similar to the results shown in Fig. 5B, the net specific ATP synthesis rates for the ALS strain also show quite a different trend from the control strain, especially at high dilution rates. Again, two distinct regions for the control strain can be identified: one at the low dilution rates with a shallower slope and the other at high dilution rates with a much steeper slope. Two estimates for were performed and the results of the regression analysis are included in Fig. 5B. In contrast to the Ymax glu , the ALS −1 strain has a higher Ymax ATP for D between 0.1 and 0.3 h ; 12.3 −1 vs 11.5 (g-cell mol ATP). The efficiency of the ALS strain is more apparent at higher dilution rates. While the Ymax ATP declined to 8.1 for the ALS strain, the control strain drops rapidly to 3.20 for dilution rates between 0.3 and 0.4. The true ATP yield coefficients for the ALS strain is hence more than twice that of the control. The maintenance coefficients for both systems are estimated from the low dilution rate data (Fig. 6B insert). Again, higher dilution rate data are not being used because the contribution to the overall glucose yield from maintenance becomes much less significant at these dilution rates and hence may introduce estimation errors. The maintenance coefficients (me) for the control and ALS strains are 9.5 and 3.1 (mmol ATP (g-cell h)−1), respectively. The maintenance coefficient for the ALS strain is only one third that of the control strain. Assuming that the estimates for me can be extended to the batch fermentation (Table III), the values for Ymax ATP is calculated to be in the range of 10.4–12.5 for the control and 10.7–12.9 for the ALS system based on growth rates of 0.25–0.3 h−1. Hence, the values for the ATP yield coefficients estimated from chemostat data are comparable with those of similar batch experiments. DISCUSSION In both batch and continuous experiments, the presence of the ALS enzyme, significantly reduces the carbon flux to acetate, and to a smaller extent ethanol at high dilution rates. Expression of this enzyme without any observed decrease in BIOTECHNOLOGY AND BIOENGINEERING, VOL. 63, NO. 6, JUNE 20, 1999 Figure 5. (A) Summary of observed glucose yields (Yglu) from anaerobic chemostats. (B) Plot of glucose flux (1) vs dilution rate (D), and 1/D vs 1/D (insert) for the determination of “true” biomass yield on glucose and glucose maintenance requirements respectively. Regression analysis using all seven data points was shown in dotted line. growth illustrates that both the enzyme and its product are innocuous to this microorganism. Favorable competition of the ALS enzyme with PFL and LDH for pyruvate is believed to be a result of allosteric activation of ALS by acetate. The relatively high Km value of ALS for pyruvate is actually advantageous, because a lower one would have lead to a drain of pyruvate into this pathway. Moreover, in batch cultivation induction of this enzyme occurs only when acetate levels exceed a level of 10–20 mM, which is again favorable to cell growth. As depicted in Fig. 6A the observed ATP yields are considerably higher for the system expressing the ALS compared with the control strain for all dilution rates examined. Further analysis of this data indicates this discrepancy is primarily due to the reduced maintenance requirement for the ALS strain. As indicated in Fig. 6 the true ATP yield coefficient for the strain expressing the ALS gene is approximately 7% higher for the low dilution rates and 150% for the high dilution rates when compared to the control strain. In addition, the maintenance coefficient for the ALS ARISTIDOU, SAN, AND BENNETT: METABOLIC FLUX ANALYSIS OF E. COLI EXPRESSING B. SUBTILIS ALS 745 Figure 6. (A) Summary of observed ATP yields (YATP) from anaerobic chemostats. (B) Plot of ATP flux (ATP) vs dilution rate (D), and ATP/D vs 1/D (insert) for the determination of “true” biomass yield on ATP and ATP maintenance requirements respectively. Regression analysis using all seven data points was shown in dotted line. strain is only one third that of the control. It clearly indicated that the benefits the cells experienced are far greater than the burden of synthesizing this extra ALS enzyme. It has long been established that a fraction of the energy generated in catabolism is used in processes other than net biomass formation, the so-called maintenance energy (Pirt, 1965). Processes involved may be, among others, turnover 746 of macromolecules, futile cycles and maintaining cellular homeostasis (Tempest and Neijssel, 1984). Expression of the ALS enzyme reduces the accumulation of acetate in the growth medium, and hence the extent of uncoupling. The overall effect of uncoupling is to cause the passive diffusion of the undissociated acid into the cytoplasm, and thus reduce the proton motive force. In the ab- BIOTECHNOLOGY AND BIOENGINEERING, VOL. 63, NO. 6, JUNE 20, 1999 sence of metabolic activity, the values for the intra- and extracellular pH would be equalized and this would eliminate the ⌬pH component of the proton motive force (Baronofsky et al., 1984; Chen and Bailey, 1993). However, for viable cells where energy is available, the cell will activate its homeostatic mechanism so as to maintain a constant cytoplasmic pH (Booth and Kroll, 1983; Krulwich et al., 1990). Since homeostasis is an energy consuming process that contributes to the overall maintenance energy requirements me (Padan et al., 1976), the parent strain would consume a larger portion of its available energy for maintenance purposes. For example, the yeast maintenance energy requirement was found to be a linear function of the concentration of weak acids present in the medium (benzoate residual concentration ranging from 0 to 10 mM at D ⳱ 0.1 h−1 and pH at 5.0) (Verduyn et al., 1990). Moreover, it was also estimated that almost 75% of the total energy generated was lost due to acid uncoupling before washout (Verduyn et al., 1990). Therefore, reducing the fluxes to actate and hence the accumulation of this weak acid in the broth by expressing the ALS enzyme in E. coli is highly beneficial to the cell. This material was supported in part by the National Science Foundation Grants BCS-9315797 and BES 9411928. APPENDIX A Enzymatic Reactions for Anaerobic Growth The following summarizes the central metabolic reactions (glycolysis and fermentation) in Escherichia coli grown anaerobically on glucose. Measured quantities (excreted products, carbon substrate, and biomass) are represented in boldface. Reaction 1 Glucose + PEP → Glucose 6-P + Pyruvate 2 3 Glucose-6-P → Biomass Glucose 6-P + ATP → 2 Glyceraldehyde 3-P + ADP a. Glucose 6-P → Fructose 6-P b. Fructose-6-P + ATP → Fructose 1,6-diP + ADP c. Fructose 1,6-diP → Dihydroxyacetone-P + Glyceraldehyde 3-P d. Dihydroxyacetone-P → Glyceraldehyde 3-P Glyceraldehyde 3-P + NAD+ + Pi + ADP → PEP + H2O + NADH + H+ + ATP a. Glyceraldehyde 3-P + NAD+ + Pi → Glycerate1,3-diP + NADH + H+ 4 5 6 7 8 9 10 11 b. Glycerate 1,3-diP + ADP → Glycerate 3-P + ATP c. Glycerate 3-P → Glycerate 2-P d. Glycerate 2-P → PEP + H2O PEP + ADP → Pyruvate + ATP PEP + CO2 + NH4+ + 2NADH + Pi + ADP → Succinate + NH3 + 2NAD+ + ATP a. PEP + CO2 → OAA + PI b. OAA + NADH + NH4+ → Aspartate + NAD+ c. Aspartate → Fumarate + NH3 d. Fumarate + NADH + Pi + ADP → Succinate + NAD+ + ATP Pyruvate + NADH → Lactate + NAD+ Pyruvate + HSCoA → Formate + Acetyl-CoA Formate → CO2 + H2 Acetyl-CoA + 2 NADH + 2 H+ → Ethanol + HSCoA + 2 NAD+ a. Acetyl-CoA + NADH + H+ → Acetaldehyde + HSCoA + NAD+ b. Acetaldehyde + NADH + H+ → Ethanol + NAD+ Acetyl-CoA + Pi + ADP → Acetate + HSCoA + ATP 1. Acetyl-CoA + Pi → Acetyl-P + HSCoA a. Acetyl-P + ADP → Acetate + ATP 12 2. Pyruvate → Acetoin + 2 CO2 a. Pyruvate → a-Acetolactate + CO2 b. ␣-Acetolactate → Acetoin + CO2 Enzyme(s) Glucose:PTS enzymes; Enzyme I, HPr, IIGlc, IIIGlc Glucose-P isomerase Phosphofructokinase, PFK Fructose-diP aldolase Triose-P isomerase 3-P Glyceraldehyde dehydrogenase 3-P glycerate kinase P glycerate mutase Enolase Pyruvate kinase PEP carboxylase Aspartate aminotransferase Aspartase Fumarate reductase Lactate dehydrogenase Pyruvate formate-lyase formate hydrogen-lyase Aldehyde dehydrogenase Alcohol dehydrogenase Acetate phosphotransferase, PTA Acetate kinase, ACK, or, chemical hydrolysis Acetolactate Synthase, ALS Acetolactate decarboxylase or chemical hydrolysis ARISTIDOU, SAN, AND BENNETT: METABOLIC FLUX ANALYSIS OF E. COLI EXPRESSING B. SUBTILIS ALS 747 Derivation of NADH and ATP Production rate (a) Batch A. Oxidoreductive (NAD+/NADH) Balances Redox reaction Participating reactions Both the biomass and byproducts accumulates in the bioreactor and their concentrations vary with time, i.e., v4 Glycerate 1,3-diP 1. Glyceraldehyde 3-P + NAD+ + Pi → + NADH + H+ v6 2. OAA + NADH + NH4+ → Aspartate + NAD+ v6 3. Fumarate + NADH + Pi + ADP → Succinate + NAD+ + ATP v7 4. Pyruvate + NADH → Lactate + NAD+ v 10 5. Acetyl-CoA + NADH + H + → Acetaldehyde + HSCoA + NAD+ v10 6. Acetaldehyde + NADH + H+ → Ethanol + NAD+ dX ⫽0 dt and dCi ⫽0 dt Two approximation techniques are usually employed for estimating the specific synthesis rate, ri. 1. Polynomial fit which involves the approximation of the concentration profiles by polynomial functions; specific growth and synthesis rates are then calculated from these time profiles. 2. Time averaged concentrations in which the specific rates between two successive sampling periods (t and t+⌬t) are estimated based on the average cell density (log mean): Overall Balance: rNADH ⳱ v4 − 2v6 − v7 − 2v10 wi = wi w共t + ⌬t兲 − w共t兲 x⌬t B. Energy (ATP) Balances Net ATP synthesis: this is calculated as the sum of all fluxes that are coupled to ATP synthesis. Participating reactions where, 1. 2. 3. 4. v3 Fructose 1,6-diP + ADP Fructose-6-P + ATP → v4 Glycerate 1,3-diP + ATP → Glycerate 3-P + ATP v5 PEP + ADP → Pyruvate + ATP v6 Fumarate + NADH + Pi + ADP → Succinate + NAD+ + ATP v11 5. Acetyl-P + ADP → Acetate + ATP It can be shown that the above equation provides a good estimate when the specific synthesis rate and the specific growth rate are constant during the two sampling points. These conditions are generally assumed to be met under balanced growth. Overall Balance: rATP ⳱ − v3 + v4 + v5 + v6 + v11 ⳱ 3v3 + v11 (b) Chemostat APPENDIX B x= x共t + ⌬t兲 − x共t兲 = log mean cell density. ln共x共t + ⌬t兲 Ⲑ x共t兲兲 The steady state of the continuous culture provides an extremely convenient way to determine the specific conversion rates. At steady state, dX dCi = =0 dt dt Specific Rate Determination for Batch vs Chemostat Cultivations The specific net conversion rate, ri, is determined experimentally by measuring the rate of accumulation of extracellular metabolites. The following is a general expression for the rate of change of concentration in biomass and metabolite i: dCi dX = X − DX and = ri X − DCi dt dt −1 where Ci (mmol L ) is the extracellular concentration of metabolite i, X (g L−1) is the biomass concentration, (h−1) is the specific growth rate and D is the dilution (h−1). 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ARISTIDOU, SAN, AND BENNETT: METABOLIC FLUX ANALYSIS OF E. COLI EXPRESSING B. SUBTILIS ALS 749
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