Appendix A: Buckling Equations The total energy of the pipe can be expressed as U W . (A-1) The elastic potential energy is (A-2) U U a Ub . Eq. A-3 describes the elastic compressive deformation energy of the coiled tubing. Its variation can be expressed as shown in Eq. A-4. L du 1 (A-3) U a F z a dz , 20 dz L U a FL ua L 0 dF z dz ua z dz . (A-4) The elastic compressive bending energy is L EI 2 EI Ub k dz 2 0 2 2 4 L EI 2 d 2 d k k dz r dz 0 2 0 dz 2 dz L 2 r 2 2 2 2 L dr d d 2 d 2 d 2 r EI d 2 r d dr EI r 2 dz 4 dz 2 2 2 0 dz 2 dz dz dz dz dz dz dz 0 , (A-5) L E 4 RP rP4 is the bending stiffness in N. m 2 ; here, rp is the inner radius of the coiled 4 tubing, in m , and R p is the outer radius, also in m . where EI U b U b , r U b , , (A-6) d d 4 r d 2 d d 3 d dr d r rdz EI 4 6 3 2 4 rdz , (A-7) 3 dz dz dz dz dz dz dz dz 0 0 2 4 L U b , r EI 2 L 3 3 L L d 4 2 d 3r d 3 d 2 r d 2 d d dr d 3 d 2 r dz 4EI 3 r dz 4 EI 3 r dz 4 2 2 dz dz dz dz dz 2 dz dz dz dz dz 0 0 0 L U b, EI . (A-8) The total variation of U is given by 3 L L dF z d 3r d 3 d 2 r d 2 dr d 3 d U a z dz 4 EI 3 r dz 4 EI 3 r dz 2 2 dz dz dz 2 dz dz 0 0 0 dz dz dz L U U a Ub 2 3 2 4 L 4 L d 4 d 2 d d 2 d dr d d d 3 d r d r rdz EI 4 2 r dz EI 6 rdz EI 3 2 4 4 dz dz dz dz dz dz dz dz 3 dz 0 0 0 dz dz L . (A-9) The work done by the force in the X direction Let WG2 represent the work done by gravity in the X direction; its variation is expressed as shown in Eq. A-10. The work done by the normal contact force WN and its variation is given by Eq. A-11. L L L 0 0 0 WG2 q sin rc r cos dz, WG2 q sin cos rdz q sin r sin dz . L L 0 0 WN N rc r cos dz , WN N rdz . (A-10) (A-11) The work done by the force in the Y direction Let Wx, f2 represent the work done by the lateral friction force. Its variation is given by Eq. A-13. z W f2 z 0 0 z f 2 Nrddz z 0 0 L z 0 0 f 2 Nrddz sign 1 f 2 Nrddz . (A-12) L W f f 2 Nrsign dz . (A-13) 2 0 The work done by the force in the Z direction For a given axial displacement profile ua ( z ) , the work done by the force along the Z direction is denoted by WFz , a . Similarly, for the displacements defined by ub ( z ) , WFz ,b denotes the work. These quantities and their variations are expressed as follows: WFz WFz , a WFz ,b , WFz , a ua ( L ) 0 L ua ( z ) FL dua ( L) 0 0 L (A-14) L ua ( z ) f1 z N z dua ( z )dz 0 q cos dua ( z )dz , (A-15) 0 L WFz , a FL ua ( L) f1 z N z ua ( z )dz q cos ua ( z )dz , 0 (A-16) 0 where FL represents the axial force at the loading end, and WFz ,b ub ( L ) 0 L ub ( z ) FL dub ( L) 0 0 L ub ( z ) f1 z N z dua ( z )dz 0 q cos dua ( z )dz , L z dub z dub z dzdz q cos dzdz . dz 0 0 0 0 dz By interchanging the order of integration, this expression can be rewritten as follows: L z WFz ,b FL ub ( L) f1 z N z L x L x L L L L 0 0 0 0 0 s 0 s H ( x) G s dsdx H ( x)G s dsdx H ( x)G s dxds G s H ( x)dxds , L (A-17) 0 L dub ( z ) du ( z ) dz F z b dz . dz 0 dz L WFz ,b FL f1 N q cos dz z The axial force is defined as 0 (A-18) (A-19) (A-20) L F z FL f1 ( z ) N ( z ) q cos dz . (A-21) z Let ub ( z ) denote the axial displacement induced by buckling or lateral bending. ub ( z ) 2 2 2 2 z dub ( z ) 1 dr 1 dr d d 2 2 r z dz , r z , 2 0 dz dx 2 dz dz dz 2 du ( z ) dr dr d d , 2 d b r r r dz dz dz dx dz dz (A-22) (A-23) d 2 d d dr dub ( z ) d dz dz Fr dz dz Fr dz rdz dz F dz rdz . (A-24) dz 0 0 0 0 The total variation of is U W . (A-25) ua ( z) , r , and can respectively be expressed as L L WFz ,b F z L dF z dz 0 2 L L L 0 0 L ua z dz f1 z N z ua ( z )dz q cos ua ( z )dz 0 , 2 4 2 L L 4 d 2 d d 3 d dr d d r d EI 3 4 r rdz EI 6 2 0 dz 4 dz dz dz rdz dz dz dz 3 dz 0 , L L L 0 0 0 q sin cos rdz N rdz d dr d F rdz Fr rdz 0 dz dz dz 0 L 2 2 (A-26) (A-27) 3 3 L 4 L L 3 d d 2 d dr d d EI 4 2 r dz 4 EI 3 r dz f 2 Nrsign dz dz dz 0 0 0 dz dz dz dz . (A-28) L L L 3 2 2 d r d 3 d r d d 2 d 4 EI 3 r dz Fr dz q sin r sin dz 0 dz 2 dz 2 dz 2 dz dz 0 dz 0 0 The buckling equations can thus be obtained using the principle of virtual work. dF z (A-29) f1 z N z q cos , dz 4 2 d 2 2 d d 3 d d N EIrc 3 2 4 q sin cos Fr (A-30) c , dz dz 3 dz dz dz 2 d 4 d d d d EIr 6 EIrc2 rc2 F q sin rc sin f 2 Nrc sign 0 . 4 2 dz dz dz dz dz 2 2 c (A-31) Appendix B: Work and Elastic Deformation Energy We assume that the coiled tubing is in continuous contact with the wall. In other words, r is a constant ( r rc ). Therefore, the elastic deformation energy and its variation are, respectively, L Ub EI 2 EI k dz 2 0 2 L 2 2 kr k dz 0 2 4 L EI 2 d 2 d r dz , 2 0 dz 2 dz (B-1) L L L 2 L d 2 3 d 3 d 4 d 2 d d d U b EIr 2 3 2 EIrc2 4 6 2 dz . (B-2) dz dz 0 dz dz dz dz 0 0 dz 0 Similarly, the work done by the axial load and its variation can be expressed as 2 c WFz ,b ub ( L ) 0 L ub ( z ) FL dub ( L) L 0 q cos dua ( z )dz , (B-3) d d d d d 2 rc2 F dz rc F dz . dz dz dz dz dz 0 0 (B-4) 0 WFz ,b, rc2 F L ub ( z ) f1 z N z dua ( z )dz 0 0 L 0 L Appendix C: Derivation of the Potential Energy When the effect of the lateral friction is considered, the total dimensionless potential energy is defined as 2 4 2 d 1 L d 2 d 1 L 1 L 2 d sign f nd d 1 cos d , (C-1) 0 2 2m L 0 d 2 d m L 0 L 0 d where n( ) represents the dimensionless normal contact force on the coiled tubing, and 2 4 2 d 2 d d d 3 d (C-2) n 3 2 4 m cos 2 . 3 d d d d d When the coiled tubing enters a state of helical buckling, it can be assumed that the configuration of the pipe will take the following form: (C-3) ( , t ) p(t ) , where p will range from 0 to ph . By substituting Eq. C-3 into Eq. C-2, we obtain n 2 p 2 p 4 m cos . 3 (C-4) For a given , d dp , and ( ) ( ) ph 1 2 p 4 ) dp m sin ph ph2 ph4 ph m sin ph . (C-5) 5 3 0 0 0 The integer k represents the number of helical turns of the coiled tubing with a given length sign( ) nd nd (2 p 2 L : L where h ph 2k 2k h , ph (C-6) denotes the length of one half -helix turn. L 0 0 sign h ndd 2k 0 0 1 4k 2 2 1 4 2 2 ndd k ph2 ph4 ph h2 ph ph L m L , (C-7) 3 5 p 2 3 5 h 2 d 2 d 4 d 4 2 2 0 d 2 d d d ph 2 ph L , L 2 (C-8) L 1 cos d L . (C-9) 0 Thus, we arrive at the total dimensionless potential energy for the helical buckling of the coiled tubing by substituting Eqs. C-6 to C-9 into Eq. C-1. 1 f2 4 f2 1 2 2 f2 (C-10) h ph 3m m ph 1 . 2m 10m Appendix D: Solution for Sinusoidal Buckling If buckling occurs, axial friction becomes dominant. Therefore, for post-buckling analysis, we can assume that the lateral friction can be neglected, f 2 0 , and f1 f . Then, Eq. 8 can be simplified to 2 d d 2 d 4 d 2 6 2 m sin 0 . (D-1) 2 d 4 d 2 d d Once buckling is induced, the wavelength of the sine wave will remain unchanged. However, the amplitude will increase with increasing axial load. Therefore, during the initiation of sinusoidal buckling, the solution to Eq. D-1 can be assumed to have the following form: , t a t sin a 2 t g 2 , t a 3 t g 3 , t a 4 . (D-2) Substituting Eq. D-2 into Eq. D-1 yields 4 d 2 g 2 , t 3a 2 2 d g 2 , t a m 1 2 mg 2 , t sin a 4 2 2 d d . (D-3) d 4 g3 , t d 2 g 3 , t 3 4 a 2 mg3 , t sin(3 ) (a ) 0 4 2 d 2 d The solution to Eq. D-3 can be expressed as follows: 2 1 m (126 2m)a sin (1 m)3sin(3 ) a , g 2 , t 0, g3 , t . (D-4) 3 2m 2 124m 126 Because the term a 3 (t ) g3 ( , t ) is on the order of 103 , it can be ignored in practical engineering applications. Therefore, the solution to Eq. D-1 can be approximated as 2 1 m ( , t )= sin( ) . (D-5) 3 3 4 Appendix E: Solution for Helical Buckling The coiled tubing will transition from a sinusoidal shape to a helical buckling shape when the axial force exceeds the critical load for helical buckling. 2 d d 2 d 4 d 2 6 2 m sin 0 . (E-1) 2 d 4 d 2 d d Because buckling occurs for m 1 , the solution to Eq. E-1 can be assumed to be of the form ( ) 0 ( ) m1 ( ) (m2 ) , (E-2) m sin m sin 0 (m2 ) . Substituting Eqs. E-2 and E-3 into Eq. E-1 results in (E-3) d 40 d 20 d0 d 20 6 2 0, (E-4) 2 d 4 d 2 d d 2 d 41 d0 d1 d (E-5) 2 1 3 sin 0 0 . 4 d d d d If we can solve Eq. E-4 for 0 , then subsequently solving Eq. E-5 for 1 will be simple. Thus, let us now focus on seeking a solution to Eq. E-4 for 0 for various boundary conditions. Integrating Eq. E-4 results in 2 d 3 d 2 d d 2 d d 3 0 0 0 0 2 1 0, 2 1 0 0 . 1 1 3 d 3 d d d d d 0 (E-6) For the free end at 0 , under the natural boundary conditions (Eq. 19), we arrive at 1 0 . 2 d0 d 3 0 d d 1 d d , can be obtained by applying d 3 d d 2 d d d the chain rule. Therefore, Eq. E-6 can be rewritten as 2 1 d d 3 (E-7) 2 2 1 0 , 2 d d Otherwise, 1 0 . For 2 d 4 2 (E-8) 2 2 1 2 , d d 2 4 2 (E-9) 2 2 2 1 . d 0 For simplicity, this article discusses only the case of a length of coiled tubing with a free end at 0 . Therefore, the value of 1 is zero. Fig E-1 presents the phase diagrams of Eq. E-8 for various constant values of 2 . The black-colored curves represent the case of 2 0 . 3 2 3 2 1 -2 0 -2 0.5 0 -1 -1 -2 -3 Fig E-1. Phase diagram of vs. 5 0 1 1 2 The red curve in Fig E-1 , corresponding to 0 2 1 , assumes the shape of a closed loop. This means that Eq. E-4 has a periodic solution. This is not the main result of this analysis and corresponds to the sinusoidal buckling considered in our previous study. For 2 1 (the green curves), there exists no value of for which 0 can be obtained. This indicates that there is no solution that satisfies d 20 0 when d 2 1 . In other words, 1 is a specific solution that satisfies the boundary conditions for a the boundary conditions for a pinned or free end. For 2 1 (the blue curve), pinned or free end. Because one end of the coiled tubing is free configuration of the massless coiled tubing can be expressed as c0 . 1 0 , the helical buckling (E-10) For coiled tubing with two free ends, c0 is an arbitrary constant. However, c0 0 when one end is a pinned end. The expression 1 0 corresponds to the other types of boundary conditions at 0 . However, for two pinned ends, the boundary conditions are a special case of 1 0 . For any integer k , the solution 2k L is suitable not only for the two-pinned-end boundary conditions but also for the buckling equation given by Eq. E-4. Given an integer k , ( L ) 2k indicates that the end at L will not undergo horizontal displacement. Substituting 0 c0 into Eq. E-5 yields 2 d 41 2 d 1 2 1 3 (E-11) d 2 sin c0 0 . d 4 The solution to Eq. E-11 is given by sin( c0 ) 1 2 . (E-12) (7 2 2) For the boundary conditions for pinned or free ends, the solution is sin( c ) ( ) c0 m 2 2 0 (E-13) (7 2) Compared with the linear term, the perturbation term is very small. Therefore, we can ignore this term for practical engineering applications. 6
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