Business & Economics Department AQA GCSE BUSINESS STUDIES UNIT 2 – EXPANDING A BUSINESS REVISION NOTES 1 Contents Page Topic Page Number Expanding a Business 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. Reasons for Expansion Reasons for not Expanding Methods of Expansion Conflict between stakeholders Ways to defend stakeholder interests Private Limited Company (Ltd) V Public Limited Company (PLC) Changing business aims and objectives Ethical Business Social Costs & Benefits Costs and Benefits of being ethical? Location Factors considered when choosing location Costs and Benefits of locating abroad Marketing Mix Marketing Mix – Costs and Benefits of increasing you Product Portfolio Marketing Mix – Product Life Cycle & Extension Strategies Marketing Mix – Factors affecting pricing decisions and pricing strategies Marketing Mix – Methods of Promotion, and factors to take into account when choosing promotion Marketing Mix – Channels of Distribution Finance Costs and Benefits of different sources of finance – Expanding Business Profit and Loss account Gross Profit Margin & Net Profit Margin Balance Sheets Current Ratio & Acid Test Ratio People in Business Organisational Structures Centralisation & Decentralisation Recruitment of Staff Training & Appraisal of workers Motivating and retraining staff Remuneration Methods Operations Management (Production) Main features of Flow Production Advantages & Disadvantages of Flow Production Lean Production – Kaizen, JIT, Cell Production Benefits & Costs of Growth – Economies/Diseconomies of Scale Quality Assurance – Causes of quality problems & Methods of maintaining quality 2 3 3 3&4 4&5 5 5&6 6&7 7 7 7 7 8 8 9 9 10 10 & 11 11 11 12 12 & 13 14 15 15 16 & 17 17 & 18 18 19 19 19 & 20 21 22 Expanding a New Business Reasons for Expanding & Potential Risks Reasons, benefits and risks of expanding a business Reasons for business growth Benefits Risks To increase sales This should lead to an increase Profits will not increase if the in profits. business has had to lower its prices too much in order to sell more. To increase market share If the sales of the business grow If other businesses are faster than total sales in the increasing sales at an even market, its share of the market faster rate, then market share will increase. will fall. Take advantage of economies of scale Become more secure and benefit from some customers preferring to deal with large businesses This means that retailers will be much more prepared to stock the products of this business. If it is possible to reduce costs of each item produced as a business grows then it is benefiting from economies of scale. (e.g. buying materials in large quantities leading to bulk discounts). It is widely thought that larger businesses are more secure than smaller ones. It is often much more difficult to manage a large business and this could increase costs of each item produced. Large businesses can make losses and be forced out of business too. Some customers think that such businesses will be around for the lifespan of the products they are buying, Reasons for not Expanding 1. 2. 3. 4. To Keep control of the business To offer a personal service to customers To avoid too much risk i.e. loss of capital investment (money) To avoid increased worry and workload Methods of Expansion (Internal Growth) 1. Organic Growth (a) Open new branches (b)Offer franchises (c) Expand through internet selling Benefits of Organic Growth Slow and Steady so less risky of failure No need for a loan so no interest as expansion achieved through retained profits Easier to manage and control 3 Disadvantages of Organic growth Too slow for some owners Market share could fall if other businesses are expanding more quickly No gains from merging i.e. shared ideas, increased capital etc. Franchising – this is an example of organic growth 2. Inorganic Growth (External Growth) Also known as external growth can be achieved by either a merger or takeover. There are four different types of integration methods: Horizontal Integration – When 2 competitors at the same stage in the production process join together +reduces competition so there will be one business instead of two +Lead to substantial increases in market share +Benefit from economies of scale i.e. lower average cost through expansion Forward Vertical Integration – When a firm lower down in the production process joins with a firm higher up in the production process +Reliable outlet for products. Backward Vertical Integration – When a firm higher up in the production process joins with a firm lower down in the production process +Offers reliable supplies of materials. Conglomerate Integration (also known as diversification) – When a firm joins with another firm in completely unrelated business. +Spreads risk over more than one industry. Disadvantages of Inorganic Growth -It can be expensive to take over another business -Interest on any loans taken out to pay for merger -Problems of managing and controlling a much larger business -With vertical and conglomerate managers may lack the experience of these other businesses. Conflict between stakeholders Stakeholder group Owners Possible benefits There should be higher level of sales and profits Workers There might be more opportunities for promotion and, possibly, greater job security Customers Prices may be lower. The larger business can benefit from economies of scale if it can insist on lower prices from suppliers More orders might be received Suppliers 4 Possible drawbacks If the owners are the managers as well, there might be more responsibility and stress There may be job losses if jobs are duplicated in a merger or takeover as only one person is needed for that job. Shareholders will expect costs to be cut Prices could rise. With a mergers or takeover, there might be fewer competitors, so the business could raise prices The expanding business may from the larger business Bank Lending more finance to expanding business makes this a more profitable account Government Strong and expanding business pay more tax to government insist on lower prices from suppliers as it is now a more important customer. It could even threaten to cancel contracts if suppliers do not lower the prices There may be increased risks for the bank. If a bank loan is used for growth and expansion is not successful the business might not be able to repay the debt If a monopoly is created then the public interest could be at risk Ways to defend stakeholder interests Stakeholder group Workers Customers Use trade unions to negotiate the best possible settlement for workers who do lose their jobs Negotiate for higher pay, as expanding businesses may become more profitable Check prices carefully following expansion - are cost savings being passed on? Suppliers Bank Government Ways to defend stakeholder interests Try to stop any job losses following merger or takeover Use customer groups and their websites to put pressure on larger businesses to offer good value to consumers Insist on reasonable prices for products supplied and prompt payment. However, this might not be effective if the large business threatens to use other suppliers. A small supplier to a larger business may be in a weak position Keep a close watch on the business bank account. Is the loan or overdraft limit being reached? In some cases the bank might ask for a senior manager to sit in on the business’s Board of Directors meetings Government will be concerned if a merger or takeover creates a monopoly. The Competition Commission can be asked to investigate and might recommend that a merger or takeover be stopped. Private Limited Company (Ltd) V Public Limited Company (PLC) Limited company: a business recognised as a legal unit that offers investors (shareholders) limited liability. Private limited company (Ltd): a company that cannot sell shares to the general public. It is not listed on the Stock Exchange. Public limited company (Plc): a company able to sell shares to the general public by being listed on the Stock Exchange. 5 Limited liability: investors (shareholders) in a limited company can only lose their investment in the business if it fails; they cannot be forced to sell assets to pay off the business debts. Shareholders: part owners of a limited company - they own shares in it and are entitled to vote. Advantages and Disadvantages of Being a LTD Advantages Has more status than a sole trader or partnership. Some customers and suppliers will have more confidence in the business as it has a clear legal identity. Attracts private investors known to the owners to buy shares in it by giving them limited liability. Original owners often remain as directors and senior managers so they will continue to run the business. Limited liability for all shareholders, unlike the unlimited liability faced by sole traders or partners in a partnership. Disadvantages Cannot be listed or quoted on the Stock Exchange so cannot offer shares for sale to the general public. Scope for expansion into a really large business is limited. Share prices are not quoted daily so shareholders cannot be sure what their shares are worth. Accounts are available to the general public at Companies House so it is possible to find out how a private limited company is performing. Advantages and Disadvantages of a Public Limited Company (PLC) Advantages Able to raise substantial capital for expansion by selling additional shares. Disadvantages The original owners often lose control as a high proportion of shares are sold. Is this risk worth the extra finance raised? Professional directors and managers are appointed to run the business may have different aims to those of the shareholders. Higher status than a private limited company. It will attract more publicity as it has thousands of shareholders who want to read about the company performance. Share prices are listed on the Stock Exchange so shareholders can work out the value of their shares. They can buy additional shares or sell those they own easily. This is not so easy for shareholders in private limited company. Limited liability for shareholders, as for private limited company shareholders. Must disclose all main accounts to the public. These are often greatly publicised in the media, with much more public scrutiny than with private limited companies. Company can be taken over if a majority of shareholders agree to a bid from another business. Changing business aims and objectives Profit growth – Profits will be used to pay dividends to shareholders and invest back in the company to achieve further growth Increasing market share -This will increase the status and reputation of the business. -This will give the business more power of suppliers i.e. negotiate lower prices. -This may make the business a “dominant business” so they can set high prices and make more profits. Increasing shareholder value -This will increase the share prices -Increased dividends can be paid out to shareholders Managerial Objectives -Directors may aim to increase their status by running a large business 6 -Directors may aim to increase their salaries and their perks -Directors may aim to gain publicity from well publicised decision, such as takeovers and expansion abroad International Growth Social Costs & Benefits Ethical Business – A business aim to “do the right thing” according to the values and beliefs of managers, even if this is not the most profitable way Social Cost – The costs to society from the activities of a business e.g. pollution. Why should a business behave ethically? Laws on environmental protection have become stricter Consumers are demanding that businesses tackle climate change Consumers want firms to behave ethically so a business can increase its reputation if it does so All the above will mean greater profits and increased reputation Being ethical can reduce short term profits Paying above the minimum wage is expensive and will increase the price of your products Not forcing suppliers to reduce prices if it will mean they will go out of business will also increase your prices Not paying bribes or giving gifts to win contracts can mean lost sales. Being ethical can increase long term profits Other ethical businesses will want to business with you Workers will be more motivated if they feel they are treated and paid well The government is more likely to give contracts to businesses that are ethical Suppliers will develop a good relationship with a business that treats them fairly. Location The “best location” is one that maximises sales revenue and minimises costs. Factors considered when choosing location Cost of the site Labour costs i.e. cost of employing workers Skills and expertise of workers Transport costs and proximity (closeness) to suppliers Proximity to target market Costs and Benefits of locating abroad +Lower site or land prices +Lower labour costs +Avoid trade barriers i.e. by being in the EU you don’t have to pay a tariff (tax on imports) +Take advantage of fast growing economies i.e. China and India -Language differences -Transport costs will increase if good need to be shipped back -Bad publicity may follow if in a location that is known for child labour -UK jobs may be lost if businesses re locate. 7 Marketing Mix Marketing Mix – Costs and Benefits of increasing your Product Portfolio Product portfolio/mix - A product portfolio is the range of products that a business sells. Benefits of selling a wide range of products Sell products that support the original product e.g. a florist may sell a variety of pots and vases To attract new customers by aiming at a different target market To diversify in order to reduce risk Problems of selling a wide range of products Many managers have to be employed to take decision. Bad publicity for one product may harm the company’s image The cost of developing and selling different products Some products may fail of the company has not done sufficient market research Product Life Cycle & Extension Strategies Four stages in a product life cycle: Introduction The product is launched onto the market. This might be expensive as the firm advertises in order to promote the product Growth Consumers become familiar with the product and repeat custom is built up Maturity Sales reach a peak and start to level off. Competition becomes stronger Decline Product sales start to fall and the firm will decide on an extension strategy or discontinuing the product. Extension Strategies – used when a product reaches maturity to try and extend its period of maturity and stop it going into decline Targeting new markets Revitalising the image of the product Rebranding Redesigning Repackaging 8 These may be supported with a new promotional campaign How extension strategies impact other departments The production department will need to carry out research and development The finance department will need to budget a new advertising campaign The marketing department will need to organise and plan a new marketing campaign The human resources department may need to employ people with specific skills Marketing Mix – Factors affecting pricing decisions and pricing strategies Why price is important? It affects whether people can afford to purchase the product It affects how competitive a product is compared to rival products It affects a product’s image. A low price may suggest it has low quality. Pricing Strategies Competitive Pricing – When a business charges a price that is similar to their competitors Price skimming – When a business charges a high price for their product but then lowers it when competitors release substitute products Price penetration – When a business charges a low price to capture sales and increase markets shares. Once the business has a brand loyalty they can increase their prices. Cost-plus pricing – This involves working out the cost of making the product then adding a profit mark up Loss leader – When a business sells one product at a loss to get customers into the shop to purchase it. When a customer is in they usually purchase other related products. An example is printers and printing cartridges, the printer is sold for a loss and but the cartridge is sold at a high price to make up for the loss on the printer. Marketing Mix – Methods of promotion and factors to take into account when choosing promotion Promotion has several important roles to play in marketing a product: 1. 2. 3. 4. Informs consumers of new products Creates a brand image and a sense of identity Supports other marketing decisions, such as reduction in price Helps a business achieve sales growth Methods of Promotion Advertising – businesses can advertise on TV, billboard and use celebrities in shows Sales promotion – includes games, competitions, special offers, buy one get one free (BOGOF). They encourage consumers to buy more of a product or choose this product rather than competitors. Direct marketing – this involves contacting consumers directly through E mail, telemarketing and direct mail. Celebrity endorsement – when a business pays a celebrity to endorse/recommend their products Sponsorship – businesses sponsor events such as the Olympics to gain publicity. Other example include the Football Premier League. Selecting a promotional mix Some businesses use more than one form of promotion. There are various factors that affect the promotional mix Cost and affordability Nature of the product – a business selling computer products will advertise differently to a business that sells furniture 9 Nature of the market – if the customers are known to the business there is less need for extensive advertising. When the market is spread over a wide geographical area and the identities of the target market are unknown then advertising will be more appropriate. Competitors promotion - if competitors spend a lot on advertising then this will lead to a business doing the same Marketing Mix – Channels of Distribution There are a variety of channels of distribution used by retailers to gain access to potential customers. These include: • Wholesalers • Retailers • Telesales • Mail order • Internet selling Wholesalers A wholesaler is a business that provides a link between the manufacturer of goods and the retailer. They buy large quantities of goods and sell these on to retailers in smaller amounts. Retailers A retailer is a business that buys from a manufacturer or wholesaler and sells on to the general public. Large retailers can hold a great deal of power over their suppliers, reducing the price a business might receive for its goods. Telesales This is a method of direct marketing, usually over the telephone, but also through other face to face media such as web conferencing. As firms grow they often make use of call centres to ‘cold call’ telephones nationwide. Although this can lead to a poor reputation it can also increase sales revenue. Mail order Consumers use catalogues from home and then order the items that they wish to buy. The firm do not have the expense of a store but do have to pay for warehouse facilities and the cost of the catalogues. The modern version of this is the online catalogue. Associated costs include technology, storage and distribution of the goods. Internet selling This has seen rapid development over the last decade. Firms have found it easier to grow through the internet as it is relatively cheap to set up and run. An internet site can target the whole globe. Finance Costs and Benefits of different sources of finance – Expanding Business Source of finance When most used Retained profit For long-term expansion Selling unwanted assets To pay for expansion or to pay off debts Benefits Disadvantages No interest and does not have to Many businesses may expand be repaid but still not be very profitable. Profits may be too low to finance No loss of control to new growth owners/shareholders When profits are low business growth will be slow so loans or share issues might be better options No interest paid and the finance The asset is no longer owned raised does not have to be repaid The asset may still be needed by No loss of control of the business the business so there will be leasing costs 10 Share issue Loan To pay for long-term expansion (e.g. buying another business For short-or long-term purposes (e.g. to buy machinery or to pay for increases in stock) No interest has be repaid Dividends will be expected by shareholders Share capital does not have to be repaid May be loss of control by original owners Lower interest rate than overdraft Must be repaid this could be at or unsecured loan short notice if the bank is worried about the future of the No loss of control of the business business Property is used as security will be given up by business if debt cannot be repaid Interest costs may be high Profit and Loss account A sample Profit and Loss Account for Nuts and Bolts Ltd £ms Sales Revenue 650 Cost of Sales 325 Gross Profit 325 Expenses 247 Net Profit 78 Sales Revenue – The amount of money generated from sales: Selling Price X No of Goods Sold Cost of Sales – The costs directly related to making the product i.e. raw materials Gross Profit = Sales Revenue – Cost of Sales Expenses – Also known as overheads include electricity, gas, phone bills etc. Net Profit = Gross Profit - Expenses Gross Profit Margin & Net Profit Margin – Profitability Ratios 1. Gross Profit Margin GROSS PROFIT * 100 SALES (TURNOVER) 2. Net Profit Margin NET PROFIT (Before Tax) *100 SALES (TURNOVER) E.G Nuts and Bolts Gross Profit Margin = 325/650 *100 = 50% this means for every £1 worth of sales revenue the company earns 50p gross profit. In order to increase the gross profit margin the company has to either increase sales or reduce cost of sales by finding cheaper suppliers Net Profit Margin = 78/650 *100 = 12% this means for every £1 worth of sales revenue the company earns 12p net profit. In order to increase the net profit margin the company will have to reduce expenses or increase sales. They may increase sales by promoting their business or extended their product portfolio. 11 Balance Sheets £ Fixed Assets land and buildings motor vehicles Machinery Current Assets Stock Debtors Cash at bank Current liabilities Creditors: amounts falling due within one year Overdrafts Dividends Unpaid tax 320 0 0 320 90 20 55 165 Fixed Assets – owned by a business over a long period of time Current Assets – Assets that can be turned into cash quickly Current Liabilities – What the business owes and will have to pay back within 12months Net Current Assets or Working Capital – Current Assets minus Current Liabilities Long Term Liabilities – What the business owes and will have to pay in more than 12 month time. 85 0 0 0 85 Net Current assets 80 Total assets less current liabilities 400 Long term liabilities Creditors: amounts falling due after more than one year mortgage 20 110 Net Assets 270 Capital and Reserves Capital Retained profit and reserves Definitions 200 70 270 Current Ratio & Acid Test Ratio These ratios are concerned with the short-term financial health of a business. It measures the ability of an organisation to meet its short-term liabilities from its current assets. 1.Current ratio - expressed as a proportion to 1 CURRENT ASSETS CURRENT LIABILITIES 12 If the ratio is so low that it is becoming hard for the business to pay the bills, the company will try to bring more cash into the balance sheet: This could be done by: Selling under-used fixed assets Raising more share capital Increasing long-term borrowings 2. Acid Test Ratio – expressed as a proportion to 1 CURRENT ASSETS - STOCK CURRENT LIABILITIES The ratio examines the business liquidity position by comparing current assets and liabilities, but it omits stock from the total of current assets. The reason for this is stock is the most illiquid current asset i.e. it is the hardest to turn into cash; it can take a long time to convert stock into cash. Furthermore, stock may be old and unsellable. 13 People in Business Organisational Structures Organisation -This is the way in which a business is organised so that it can achieve its objectives Hierarchy - This is the structure of the different levels of authority in a business. Organisation Tree -This is a diagram which shows the internal organisation of a business. Chain of command -This is the route by which decisions are passed between different levels of the organisation. Span of control -This is the number of subordinates for whom a manager has direct responsibility. Subordinates - workers in the hierarchy who work under the control of a more senior worker. Flat Structure Tall Structure Short chain of command Long chain of command Narrow span of control Wide span of control Tall Structure Advantages +Narrow Span of control makes it easier for managers to monitor subordinates +Better promotional prospects +The chain of command shows a clear line for communications and authority. Disadvantages - Decisions take longer to be put into action -Junior staff may feel remote and under-valued Flat Structure Advantages +Fewer managers are needed, as workers have more responsibility. +The shorter chain of command means more efficient decision-making +Increase in motivation level as workers have more responsibility Disadvantages -Managers are responsible for many people -The manager can lose control because of wide span of control -Managers have to rely on subordinate staff to implement decisions 14 Centralisation & Decentralisation Centralisation – a type of business organisation where decisions are made at the centre or core of the organisation and then passed down the chain of command. Decentralisation – a type of business organisation where decision making is pushed down the hierarchy and away from the centre of organisation Advantages of centralisation • Senior management have more control of the business e.g. budgets. • Senior managers can make decisions from the point of view of the business as a whole. • Communication may improve if there are fewer decision makers. Disadvantages of centralisation • Local management’s experience and expertise are not taken into account • Local staff can become de motivated • Change will occur slowly Advantages of decentralisation • It empowers and motivates workers • It also frees time for managers to concentrate on more important tasks. • It provides subordinates with greater job satisfaction by giving them more say in decision-making, which affects their work. Disadvantages of decentralisation • Scope of economies of scale are limited • Corporate image may not be consistent across outlets or branches Recruitment of Staff Benefits of recruiting the best workers High Productivity High Quality output or customer service Higher profits resulting from the first two benefits Workers will be less likely to leave as they will be doing a job that they are good at How to recruit the best workers? There are four important stages in the recruitment process: 1. Job Analysis – finding out exactly what the job involves. This stage of the process must find out: -Exact task and duties -The skills needed -The training that might be required -How a person’s work will be analysed and appraised i.e. “mystery guest visit” or performance management 2. A firm that wants to recruit someone will have to come up with a job description. They then write a personal specification. Job Description 15 A written description of what the job consists of. It includes the formal title of the job, the main purpose of the job and the main duties. Personal Specification The person specification lists the qualifications, experience, skills and personal qualities of the ideal candidate 3. The Job Advertisement The job advert is to get as many suitable people as possible to apply for the job. The business needs to decide what it should contain, where it will be put and for how long. There are many different places that a job advert may be placed e.g. local & national press, job centres, trade journals, and employment agencies. The advert should describe the job and the skills required. It will often indicate pay and how the person can apply 4. Selection Process Written application to help shortlist – CV and a covering letter or application form An interview Psychometric Tests – aptitude test, personality tests, group tests. Methods of recruitment Internal Recruitment – when a business looks to its own existing employees to fill a post External Recruitment - when a business seeks to get someone outside the organisation to fill a post Benefits of internal and external recruitment Benefits of internal recruitment Gives existing workers a chance of promotion or an opportunity to do another job. This should provide motivation and an incentive to do well The workers will not need any induction training as they know how the company works The skills and personality of internal candidates should already be well known Should be quicker and cheaper than recruiting externally Benefits of external recruitment Gives much wider choice of potential applicants External candidates could be better qualified and of higher quality Prevents breaking up existing teams within the business and avoids jealously created by an internal candidate being promoted over the heads of other workers Avoids creating another vacancy in the business that will then have to be filled Training & Appraisal of workers Benefits to a Business of Training Staff Workers are more able to cope with changes i.e. advances in technology Increased productivity and efficiency i.e. they can do a range of jobs Reduced chances of products being poor quality Increased motivation because they feel they are being invested in Costs of Training Staff Financial costs of training Workers are not producing whilst training so loss of output and hence profit Workers may leave once they are trained if offered better pay 16 Types of Training 1. Induction Training Includes learning what the business does, who does what within the business, health and safety procedures, the role tasks of supervisors and computer systems. +helps workers feel part of the company +reduces risks of accidents through ignorance +Worker feels more familiar with the business and key personnel 2. On the Job Training – Learning by Doing The person learns to do their job by being shown how to do it and then practising. It is cost effective for the employer because the employee continues to work while learning A problem is that it is often taught by a colleague so bad working practices can be passed on 3. Off the Job Training This happens when the person learns away from the workplace. It can be done internally (the business has a separate training division) or externally if it happens outside the business Often a higher quality because it is taught by qualified people Expensive Best used when introducing new skills or training people for promotion Staff Appraisal How do manages know workers are doing well or not? Are workers contributing as much to the business as they could? These questions can be answered by using a system of appraisal. Appraisals are usually done by managers senior to the workers. The workers may be asked to complete a detailed questionnaire about how they think their performance has met previously agreed targets. The benefits of appraisals are: Provide feedback to the worker Make suggestions for improving performance Increase motivation as workers feel the company is interested in them Set workers objectives for the future – these should be agreed with the worker Identify training needs and potential promotion Basis for pay increases There are three main methods of appraisal: Superiors – the worker’s senior manager assess performance based on their knowledge of the recent work done. Self- appraisal – individuals carry out an assessment of their work and progress, which can be checked and agreed with a superior Peer appraisal – carried out by a colleague at the same level within the organisation. Motivating and retraining staff Benefits of motivated staff Increased productivity and efficiency of workers Improved quality Less likely to leave the organisation 17 Increased reputation for the company as workers speak highly of the firm Increased profits for the business due to quality and productivity More skilled workers are likely to want to work for the company Three main methods to motivate staff 1. Staff training The general view is that when a business offers well run and appropriate training opportunities for staff there will be a significant increase in motivation. Untrained staff may feel they have low value and low status. 2. Styles of management The way people are managed and led have a great impact on their motivational levels. Two extreme management styles are: Autocratic - a management style characterised by issuing orders and demanding unquestioning obedience. Democratic - managers make decisions that are supported by the majority of staff, preferably thorough a consensus of opinion. 3. Remuneration Methods Which method of paying employees is most likely to motivate them to produce high quality output levels? Advantages, disadvantages and impact of different methods of pay Pay method Piece rate - a fixed amount for producing each unit of work Main advantage Should lead to higher output if workers are only motivated by the chance of earning more money. Hourly wage rate Workers can calculate how much they should receive each day or week. Salary fixed Provides pay security annual sum, paid workers know exactly monthly how much they will receive each month Profit sharing - a share of annual profits is given as a bonus in addition to basic pay Main disadvantage Possible impact on motivation May lead to poor quality if Assumes workers are only workers rush jobs just to increase interested in pay. Some may be output. motivated by job security, social factors, the chance of promotion and recognition by management Does not provide any direct Provides more pay security than incentive to increase output or piece rate, which is important to put in extra effort. most workers. It also encourages staff to work overtime. No direct link between daily This is the most commonly used effort and pay. Works best with pay method for permanent an appraisal system to determine managerial staff, so when offered salary level for the next year. to other workers it gives status and security. If annual appraisals are used, workers may work hard to achieve annual targets so that a higher salary might be offered. Makes workers more What happens when a loss is May help to keep staff in the responsible towards the made? There might be some lack business if they consider that company and keen to of pay security, such as during profits are likely to increase. help it increase profits. recession. Should have a positive impact on long-term responsibility and motivation. 18 Operations Management (Production) Main features of Flow Production Large scale production – The cost needed for flow production is only worthwhile if you are producing large quantities Standardised Products – The key feature of flow production is that all the products are identical Specialisation – This is where workers are divided into separate tasks or jobs that allow workers to become skilled at one of them Division of labour – Breaking a job down into small, repetitive tasks that can be done quickly by workers on machines specialised in this one task Advantages of Flow Production Low cost per unit - due to high levels of output (see economies of scale) High amount of automation – this leads to consistent quality of products Less nee d to hold stock – unlike batch production, production is continuous so it is not necessary to hold stock of complete items for a long time Disadvantages of Flow Production Set-up cost are high – buying the equipment is very expensive Workers are demotivated – doing the same task every day can become boring The standard product cannot be changed – to do so you will need to make changes to the machinery which is costly and time consuming. Lean Production – Kaizen, JIT, Cell Production Lean production – a production approach that aims to use fewer resources by using them more efficiently Kaizen – A Japanese word which means continuous improvement. In practical terms, workers are encouraged to make suggestions for small and frequent improvements. These small improvements will add up to have a huge increase in efficiency. Many businesses now have a “Kaizen Group” in which workers and supervisors meet regularly to suggest and discuss improvements within the business. There are three lean production methods you need to know: 1. Just-in-time This is when a business orders supplies so they arrive when they are needed and making goods only when they are ordered. Arranging with suppliers that all supply orders are only brought to the business on the day required, not days or weeks in advance Producing to order not for stock. This means only making products when they have been ordered by a customer not just to add to stock of unsold good. 19 Advantages and disadvantages of JIT manufacturing Advantages Disadvantages Cuts stock-holding costs and increases efficient use of factory space Customers have to wait for goods to be made as completed goods are not held in stock. Some customers may prefer to buy from stock. Capital (money) that was used to pay for stocks can now be used more efficiently in other parts of the business Costs of ordering supplies could increase as so many small orders are made rather than one large delivery of supplies. Improves efficiency of cash flow by reducing the time between paying for supplies and receiving payment from customers Requires very reliable suppliers and transport systems - any hold- ups or problems with either of these could lead to output being stopped as supplies have not arrived. Close contact with suppliers at all times leads to better, more efficient supplier relationships (e.g. willingness to supply goods at very short notice). 2. Cell Production Unlike flow production instead of each individual worker just doing one repetitive task, the job is split into complete units of work that can be done by teams or “cells” of workers. For example, a team of workers can assemble a complete washing machine rather than each worker just adding one part to it as it passes by on a production line. Advantages of Cell Production +Increased motivation because workers work in teams (Cells) +Workers have greater skills because they need to understand the entire production process +Competition between cells can increase efficiency and quality Disadvantages of Cell Production -If workers are paid piece rate this may increase labour costs for the business 3. Lean Design Producing new designs as quickly as possible e.g. the launch of the Apple iPhone before any of its competitors Features of Lean Design Saving time in developing and launching new products means that firms can charge a high price and make substantial profits, before lowering prices as competitors come into the market Teams of designers working on different parts of a product simultaneously, before bringing all parts together in the final product This time saving approach is much easier that it used to be, thanks to computer aided design (CAD) programs. Examiners Tip: Remember when discussing Lean Production think about how this affects training and motivation. 20 Benefits & Costs of Growth – Economies/Diseconomies of Scale 1. Economies of Scale When the average cost of production falls as your output increases e.g. your costs = £1000, if you produce one good your average cost is £1000 (1000/1). If you produce 1000 goods your average cost is £1 (£1000/1000). So as output increases your average cost falls. Internal Economies of Scale - Bulk Buying/Purchasing economies of scale – the more you buy the cheaper it is Financial economies of scale – big firms are less risky so get a lower rate of interest on loans Managerial economies of scale – big firms employee the best people so they are the most productive Technical economies of scale – big firms have the best machines so they can produce more Marketing economies of scale – large firms produce more so they can spread their marketing costs Risk bearing economies of scale – large firms diversify into other markets so have less risk Too Many Footballer Ruin Premier Matches 2. Greater market share – this will mean they can increase their dominance over the market so charge a higher price and gain greater brand loyalty 3. Increased revenue – by growing a business will have a wider customer base, they may even diversify their product range which all increases the firms revenue and hence profit. Disadvantages of Growth Diseconomies of scale – When the average or unit cost increases when output increases. There are several examples of diseconomies of scale when a business grows: 1. Poor communication The organisational structure has more levels when a business grows so messages from the top to the bottom of the organisation take longer. Messaged can become distorted or even arrive too late. 2. Poor motivation Many workers may feel uninvolved because they are either too remote or managers can be far away and difficult to contact. 3. Poor co-ordination Most large businesses have operations in many locations and countries: It becomes difficult to make sure that all major decisions fit in with the aims of the head office. Conflicting decisions could lead to wastage and higher costs or duplication of resources, for example similar research being done in more than one of the company’s bases. Complex production processes with parts and components being made in so many different locations. Any hold up or transport problems could cause a loss of output in other plants owned by the business. Quality Assurance – Causes of quality problems & Methods of maintaining quality Quality Product – A good or service that meets customers’ expectations and is therefore fit for purpose 21 Main causes of quality problems 1. Poorly motivated workers If workers in an expanding business are not well managed or well-motivated then they may not been keen to produce a good product or provide a good quality service. 2. No clear responsibility for quality Whose job is it to make sure high quality levels are met? If there is no clear guidance about this then good or services may fail the quality test. 3. Lack of consistency A shop with many branches may fail to give consistent quality customer service. One shop may change or exchange unwanted goods with no time limit another may not. 4. Outsourcing This is when a business uses another firm to make parts of a product or to provide customer service which can lead to low quality. The outsourcing firm may not work to the same standards so strict quality check may be necessary. 5. Inspection costs Unless every worker is made accountable for quality (see TQM), then inspectors or checkers will be needed to regularly check that quality standards are being met. In retail these might be “mystery shoppers” who report back on levels of quality. Main methods of maintaining quality 1. Setting agreed quality standards Banks – maximum waiting time to see a cashier or to have a telephone call answered Fast Food Delivery - maximum time for deliveries to be made Jet Engines –maximum failure rate of each component Batteries – minimum number of hours of continuous operation 2. Total Quality Management (TQM) –A strategy that aims to make every employee responsible for quality. –Employees think about the needs of the customer at all times –Emphasis is on getting things right the first time –Quality circles: groups of workers from various departments meet to identify problems and find solutions. 22
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