2 3 Industrial Solutions Process Technologies Uhde High Pressure Technologies GmbH Buschmuehlenstr. 20 58093 Hagen, Germany P: +49 2331 967-0 F: +49 2331 967-370 www.uhde-hpt.com Industrial Solutions Tailor-made high pressure plants p lan – build – run 2 P otentials, chances a nd your vision 3 Tailor-made high pressure plants 4 5 Potentials, chances and your vision Progress by high-pressure technology “Made by Uhde“ Friedrich Uhde, the founder of Uhde High Pressure Technologies, already developed processes for the manufacture of nitric acid and ammoniac fertilizers in the twenties of the past century. Today, he is deemed to be one of the most important pioneers in chemical engineering. As high-pressure equipment had not been available in the market at that time, he built up a factory himself: Since 1930 Uhde High Pressure Technologies has been existing as an independent company. At that time he could not imagine that one day “his“ technology would be used up to 14,000 bar for the extraction of naturally occurring substances, the cutting of metals or the preservation and production of food. Until today Uhde High Pressure Technologies has framed progress in high-pressure technologies and always committed itself to the opening up of new application fields. For decades, Uhde High Pressure Technologies has been one of the worldwide leading specialists in this industry and - being an established partner - develops plants and components at the current state of the art for all important clients and licensors. Friedrich Uhde, founder From the retrospective view to a vision The retrospective view into the company‘s history directly leads to the forecast - into a future in which we follow the same clear objective. Our vision is: Finding answers. This also applies to questions that perhaps have not been asked before. That is the way we have always done it. The immense potentials and chances of high-pressure operatings for most different trades and processes have not been discovered yet - not to speak of having been exhausted. We work on it, day after day. With committed skilled persons and creative visionaries. And in cooperation with you, of course. 6 7 One-Stop-Shopping >> One-Stop-Shopping: the entire value-added chain from one source << PROCESS ENGINEERING MECHANICAL ENGINEERING MATERIAL DEFINITION CONTROL ENGINEERING MANUFACTURING ERECTION SERVICE MAINTENANCE PLAN PLAN PLAN PLAN BUILD RUN 8 Development and process technology Projects are accompanied from the very beginning As a specialist in the development of highpressure process technology of any kind we can accompany our clients already during the early project phase and contribute to the optimization of the entire plant conception. From the beginning the cross-linking of process technology, design, electrical and instrumentation, own construction permits that questions concerning technical feasibility and economic optimization are taken into consideration. 9 Mechanical design Optimum design of components and the overall system By means of well trained and experienced designers we are able to adopt the complete planning of the plant as well as the design and calculation of the most important equipment components like e.g. tanks, heat exchangers, pumps, valves and piping. Hereby, we use the means of modern 3D planning software and apply the finite element method to do stability calculations for plant components. Any planning and design is done on the basis of internationally used standards, codes and regulations. Apart from process design and optimization we especially support our clients during the scale-up by means of evidence-based methods on the basis of results in the lab or pilot plant scale. PROCESS ENGINEERING MECHANICAL ENGINEERING PLAN PLAN 10 Material competence Expertise to meet the highest purpose Knowledge from several sectors is the basis for a comprehensive know-how with respect to materials being used for high-pressure technology. Thanks to thorough tests of all materials used, precise calculations and test results obtained in labs and pilot plants potential faults can be detected and eliminated at the outset before they can impair the safe operation safe and continuous operations in the future plant. 11 Electrical as well as measurement and control technologies Tailor-made plant control Already when raw steel is purchased we pay attention to the best possible quality, since impurities can result in trouble spots. Therefore, we only use sorts of steel of maximum quality, which we exclusively purchase from renowned steel works. Uhde High Pressure Technologies has gained many years of experience concerning the planning and design of tailor-made electrical as well as measurement and control technologies for high-pressure plants and components of any kind. Plants having been in operation for thirty years prove their reliability and - last, but not least - they are the result of our high degree of material competence. We offer individually tailored software solutions allowing the implementation of customer interfaces upon request. Well reflected control MATERIAL DEFINITION CONTROL ENGINEERING PLAN PLAN programming and, if needed, the relevant process visualization provide the prerequisite for safe, efficient and user-friendly operations even after commissioning. The installation of remote maintenance systems helps us support our customers with cost- and time-saving services even after commissioning. 12 Manufacture of components and complete systems Best performance with uninterrupted quality assurance Uhde High Pressure Technologies is one of the worldwide pioneers in the area of the manufacture of high pressure components and complete systems. Whether bending, drilling, fastening or final precision machining - thanks to the experience gained over decades in the manufacture of highpressure pipes, tanks, valves, pumps or reactors we nowadays possess well founded material and manufacturing competence. We achieve uninterrupted quality assurance in compliance with international standards by the consequent inspection of surfaces, bores, wall thicknesses and material volumes, which we already perform in the course of manufacturing processes. Further to that, we make sure by nondestructive examination and destruction tests as well as corrosion tests in independent test labs that the components manufactured by us meet all requirements concerning hardness, pressure, tightness, flexibility and precision. 13 Service from A to Z Maximum efficiency and productivity Uhde High Pressure Technologies offers worldwide services for all phases in the life cycle of an industrial plant. Thus, we contribute to the increase in efficiency and productivity or the adaptation of plants to currently applicable environmental standards. Our scope of performances includes support of commissioning, training of staff, maintenance and repair works and the availability of spare parts as well as the planning and performance of revamps and increases in capacity. MANUFACTURING ERECTION SERVICE MAINTENANCE BUILD RUN 14 Subsidiaries and locations 15 E xperts w orldwide thyssenkrupp Industrial Solutions subsidiaries and locations 16 17 Experts worldwide Quality “Made in Germany“ Many clients and licensors all over the world appreciate Uhde quality “Engineered solutions in high pressure“ and profit from our products, processes and services. And there are good reasons for that: Continuity Our works are based on the state of the art and we simultaneously offer long-time perspectives: Due to the permanent further development of products and processes and tailor-made service conceptions that we implement reliably, efficiently and flexibly acc. to customers‘ wishes we create maximum continuity. Thus, we support our customers in every respect to be successful in competition even when market conditions change. Safety For many decades Uhde High Pressure Technologies has developed and implemented high-pressure applications and processes in plant construction - always reflecting the state of the art and including most components and products. Plants that have been in opera- tion for more than 30 years are proofs for the reliability and durability of our performances and offer our customers maximum safety. Economic efficiency Due to the development and exploitation of the latest technologies we achieve maximum economic efficiency in our clients’ interests. To consequently ensure maximum productivity and efficiency we group findings in most different industries to develop best solutions for our clients by applying best methods and materials. 18 19 Strength by the group Why Uhde is more than just Uhde Global network Being a subsidiary of thyssenkrupp Industrial Solutions we can make use of a truly global network with more than 70 locations worldwide. The Process Technologies business unit, formerly known under the name of thyssenkrupp Uhde and having erected several thousands of plants is one of the world‘s leading engineering experts for the planning and construction of industrial plants. Engineering services Our affiliate thyssenkrupp Uhde Engineering Services (in Bad Soden, Germany) offers customer-specific concepts and high-quality services for revamps, modernizations, expansions, and the optimization of plants. Their services help to increase production output, meet rising environmental standards and thus provide better cost and performance efficiency of industrial plants. The comprehensive services cover the entire life cycle of a plant. With many years of experience in the EPC business, thyssenkrupp Industrial Solutions offers concepts, market studies, plant layouts, design engineering, supplies, manufacturing services, erection and commissioning – all from a single source. Employees on all continents use their knowledge and engineering competence to create innovative solutions and look for ways to conserve natural resources. 1000/02/2016, technical modifications reserved Engineering excellence
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