CHEMINFO Sensitivity Analysis of Bioethanol LCA Models to Determine Assumptions With the Greatest Influence on Outputs March 31, 2008 Submitted By: 2 (S&T) Consultants Inc. 11657 Summit Crescent Delta, British Columbia V4E 2Z2 Phone: 604-590-5260 Fax: 604-661-2689 Cheminfo Services Inc. 315 Renfrew Drive Suite 302 Markham, Ontario L3R 9S7 Phone: 905-944-1160 Fax: 905-944-1175 Dr. Heather MacLean University of Toronto Associate Professor, Department of Civil Engineering University of Toronto M5S 1A4 Phone: 416-946-5056 Fugacity Technology Consulting 37 Farlane Blvd., Ottawa, Ontario K2E 5H3 Phone: 613-274-3376 CHEMINFO Table of Contents 1. EXECUTIVE SUMMARY .................................................................................................. 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 2. INTRODUCTION............................................................................................................... 10 2.1 2.2 2.3 2.4 2.5 3. INTRODUCTION ................................................................................................................ 1 OVERVIEW OF LIFE CYCLE ASSESSMENT ......................................................................... 2 LCA CHALLENGES FOR BIOFUELS ................................................................................... 2 LIFE CYCLE MODELS AVAILABLE INITIAL SCREENING .................................................... 3 COMPARISON OF GREET AND GHGENIUS RESULTS ....................................................... 4 SENSITIVITY ANALYSIS .................................................................................................... 7 RECOMMENDATIONS FOR ENHANCING LCA CAPACITY IN CANADA ................................ 8 BACKGROUND ................................................................................................................ 10 PURPOSE OF THIS REPORT.............................................................................................. 12 APPROACH AND METHODOLOGY ................................................................................... 13 INTENDED USE OF REPORT............................................................................................. 14 REST OF REPORT ............................................................................................................ 14 THE ROLE OF MODELLING IN POLICY DEVELOPMENT................................... 16 3.1 OVERVIEW OF CURRENT USES OF LIFE CYCLE ASSESSMENT ......................................... 16 3.2 GOVERNMENT OF CANADA ENERGY, EMISSIONS AND ECONOMICS MODELLING ACTIVITIES ................................................................................................................................ 19 4. LIFE CYCLE ANALYSES ................................................................................................ 25 4.1 4.2 4.3 4.4 4.5 4.6 4.7 5. LIFE CYCLE MODELS, INITIAL SCREENING ......................................................... 48 5.1 5.2 6. OVERVIEW ..................................................................................................................... 48 SCREENING ASSESSMENT OF AVAILABLE MODELS ........................................................ 49 DETAILED ASSESSMENT OF LCA MODELS ............................................................ 65 6.1 6.2 6.3 7. OVERVIEW ..................................................................................................................... 25 ISO LIFE-CYCLE ASSESSMENT STANDARDS .................................................................. 27 GOAL DEFINITION AND SCOPING ................................................................................... 34 LIFE CYCLE INVENTORY ................................................................................................ 37 LIFE CYCLE IMPACT ASSESSMENT ................................................................................. 40 LIFE CYCLE INTERPRETATION........................................................................................ 44 TYPES OF LCA MODELS ................................................................................................ 46 OVERVIEW ..................................................................................................................... 65 EVALUATIONS OF MODELS FOR THE BIOETHANOL LIFE CYCLE ..................................... 67 SUMMARY OF THE MODEL EVALUATIONS FOR ETHANOL .............................................. 84 COMPARISON OF MODEL RESULTS......................................................................... 87 7.1 INTRODUCTION .............................................................................................................. 87 i CHEMINFO 7.2 7.3 8. ANALYSIS OF REFERENCE FUEL RESULTS ...................................................................... 87 ANALYSIS OF BIOFUEL RESULTS.................................................................................... 96 SENSITIVITY ANALYSIS.............................................................................................. 120 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 8.9 INTRODUCTION ............................................................................................................ 120 PROCESS CONVERSION EFFICIENCIES........................................................................... 120 PROCESS ENERGY REQUIREMENTS .............................................................................. 121 EMISSION FACTORS...................................................................................................... 123 LAND USE .................................................................................................................... 126 FEEDSTOCK PRODUCTION ............................................................................................ 142 CO-PRODUCTS ............................................................................................................. 144 WATER, SOLID WASTE AND OTHER ENVIRONMENTAL IMPACTS ................................. 146 UNCERTAINTY: MONTE CARLO ANALYSIS .................................................................. 146 9. RECOMMENDATIONS FOR ENHANCING LCA MODELLING CAPACITY IN CANADA ................................................................................................................................... 152 9.1 9.2 9.3 9.4 9.5 9.6 9.7 10. 10.1 11. 11.1 SUMMARY .................................................................................................................... 152 ENHANCE GHGENIUS MODEL FOR CANADIAN CONDITIONS........................................ 152 WORK IN PARTNERSHIP WITH GOVERNMENT DEPARTMENTS AND STAKEHOLDERS ..... 153 CONTINUE TO SUPPORT TRANSPARENCY AND DOCUMENTATION ................................ 154 REMAIN ENGAGED WITH INTERNATIONAL LCA MODELS AND RESULTS .................... 154 DEVELOP LONG TERM VISION AND PATH FORWARD FOR CANADA'S LCA CAPACITY. 154 EXPORT CANADIAN LCA CAPACITY ........................................................................... 155 REFERENCES AND WEBSITES .............................................................................. 157 WEBSITES USED TO ACCESS LCA MODELS, AND OTHERS .......................................... 161 APPENDIX.................................................................................................................... 163 SELECTED BIOETHANOL PAPERS.................................................................................. 163 ii CHEMINFO List of Tables Table 1: Comparison of Lifecycle Gasoline Results with Different Models.................................................................5 Table 2: Comparison of Lifecycle E10 Results with Different Models ........................................................................6 Table 3: Comparison of Corn and Wheat Ethanol with Gasoline .................................................................................7 Table 4: Summary of Sensitivity Analysis ....................................................................................................................8 Table 5: Canadian Ethanol Capacity ...........................................................................................................................11 Table 6: ISO LCA Standards and Technical Reports..................................................................................................29 Table 7: Common Impact Categories ..........................................................................................................................42 Table 8: BEES Evaluation...........................................................................................................................................68 Table 9: BESS Evaluation ...........................................................................................................................................70 Table 10: EIO-LCA Evaluation...................................................................................................................................72 Table 11: GaBi Evaluation ..........................................................................................................................................74 Table 12: GEMIS Evaluation ......................................................................................................................................76 Table 13: GHGenius Evaluation..................................................................................................................................78 Table 14: GREET Evaluation......................................................................................................................................80 Table 15: LEM Evaluation ..........................................................................................................................................82 Table 16: SimaPro (v. 7.1 Analyst) Evaluation...........................................................................................................83 Table 17: Ethanol Model Evaluation Scores (Un-Weighted Scenario).......................................................................85 Table 18: Ethanol Model Evaluation Scores (Weighted Scenario) .............................................................................86 Table 19: Comparison of GHG Emissions for Gasoline .............................................................................................88 Table 20: Comparison of GHG Emissions for Gasoline Combustion.........................................................................91 Table 21: Comparison of Lifecycle Individual Air Contaminant Emissions for Gasoline Production .......................92 Table 22: Comparison of Individual Air Contaminant Emissions for Oil Production ................................................93 Table 23: Comparison of Individual Air Contaminant Emissions for Gasoline Refining...........................................93 Table 24: Comparison of Individual Air Contaminant Emissions for Gasoline Combustion .....................................94 Table 25: Energy Balance for Gasoline.......................................................................................................................94 Table 26: Comparison of Lifecycle Gasoline Results with Different Models.............................................................96 Table 27: Comparison of GHG Emissions for Corn Ethanol ......................................................................................99 Table 28: Comparison of GHG Emissions for Corn Production ...............................................................................100 Table 29: Comparison of Inputs for Corn Production ...............................................................................................101 Table 30: Comparison of Energy and GHG Intensities for Inputs ............................................................................102 Table 31: Comparison of Energy and GHG Intensities for 2 Models .......................................................................102 Table 32: Comparison of Land Use Emissions for Corn Production ........................................................................103 Table 33: Comparison of Energy and GHG Intensity for Ethanol Production..........................................................104 Table 34: DDGS Displacement Ratios ......................................................................................................................106 Table 35: DDGS GHG Credits..................................................................................................................................106 Table 36: Lifecycle GHG Emission Results for E10.................................................................................................109 Table 37: Lifecycle GHG Emission Results for E85.................................................................................................110 Table 38: Comparison of Lifecycle Air Emissions for Corn Ethanol Production .....................................................111 Table 39: Energy Balance for Corn Ethanol .............................................................................................................112 Table 40: Comparison of Lifecycle E10 Results with Different Models ..................................................................113 Table 41: Comparison of Lifecycle GHG Emissions- Gasoline, Corn and Wheat Ethanol (E100) ..........................114 Table 42: Comparison of Corn and Wheat Production Inputs ..................................................................................115 Table 43: Comparison of Land Use Emissions for Corn and Wheat Production ......................................................115 Table 44: DDGS GHG Credits..................................................................................................................................116 Table 45: Comparison of Air Emissions for Production of Gasoline, Corn and Wheat Ethanol ..............................117 Table 46: Comparison of Lifecycle Air Emissions- Gasoline, E10 Corn and Wheat Ethanol ..................................118 Table 47: Comparison of Energy Balance- Gasoline, Corn and Wheat Ethanol (E10).............................................119 Table 48: Comparison of Energy Balance- Gasoline, Corn and Future Corn Ethanol..............................................123 Table 49: Comparison of GHG Emissions- Impact of N2O Emission Factor ...........................................................124 iii CHEMINFO Table 50: Comparison of NOx Emissions- Impact of Combustion Emission Factor ................................................126 Table 51: Soil Carbon Changes under Improved Management.................................................................................130 Table 52: Soil Carbon Changes under Improved Management.................................................................................131 Table 53: Corn Supply and Demand .........................................................................................................................136 Table 54: Wheat Supply and Demand.......................................................................................................................138 Table 55: Wheat Characteristics................................................................................................................................139 Table 56: GHG Emissions Impact of Wheat Variety ................................................................................................140 Table 57: Arable Land for Rainfed Agriculture ........................................................................................................141 Table 58: Corn Crop Inputs.......................................................................................................................................143 Table 59: GHG Emissions Impact of Tillage Practice on Corn Emissions ...............................................................144 Table 60: Allocation Approaches ..............................................................................................................................145 Table 61: Alternative CO2 Approaches .....................................................................................................................145 Table 62: Comparison of Corn Ethanol GHG Emissions- Monte Carlo Simulation.................................................149 Table 63: Comparison of Wheat Ethanol GHG Emissions- Monte Carlo Simulation ..............................................151 List of Figures Figure 1: Maple C Schematic ......................................................................................................................................21 Figure 2: Environment Canada's E3MC Modelling Framework .................................................................................22 Figure 3: Environment Canada's 3EMC Analytical Process for Estimating the Impacts of Emission Reduction Targets For Air Pollutants..................................................................................................................................23 Figure 4: Life Cycle Stages .........................................................................................................................................26 Figure 5: Phases of a LCA...........................................................................................................................................27 Figure 6: Process Flow Diagram .................................................................................................................................38 Figure 7: Life Cycle Interpretation Process.................................................................................................................45 Figure 8: Corn Ethanol Lifecycle Stages.....................................................................................................................97 Figure 9: Ethanol Production Process .........................................................................................................................98 Figure 10: Ethanol Plant Energy Consumption .........................................................................................................105 Figure 11: Impact of Yield on GHG Emissions ........................................................................................................121 Figure 12: Impact of Lower Energy Consumption on GHG Emissions....................................................................122 Figure 13: Impact of N2O Emission Factor for Fertilizer Application on Wheat Ethanol Emissions .......................125 Figure 14: Impact of Biological N2O Emissions on GHG Emissions .......................................................................127 Figure 15: Canadian Tillage Practices.......................................................................................................................129 Figure 16: Impact of Soil Carbon Change on Upstream Emissions ..........................................................................131 Figure 17: Agricultural Land Use in Canada.............................................................................................................133 Figure 18: World Corn Production and Yield ...........................................................................................................135 Figure 19: Rate of Change in Corn Yield..................................................................................................................137 Figure 20: World Wheat Production and Yield.........................................................................................................138 Figure 21: Results from Monte Carlo Simulation for Corn Ethanol .........................................................................148 Figure 22: Results from Monte Carlo Simulation for Wheat Ethanol .......................................................................150 iv CHEMINFO 1. Executive Summary 1.1 Introduction Bioethanol presents an alternative transportation fuel to gasoline made from crude oil. 1 As a result of the potential environmental, economic and social benefits associated with bioethanol and other biofuels (e.g., biodiesel), the Government of Canada is committed to developing a national renewable fuels strategy by targeting a five per cent (5%) renewable content in Canadian gasoline 2 . In conjunction, federal government funds are being made available to bolster the development of biofuels and other bioproducts. 3 As a consequence, it is expected that the ethanol production capacity could triple by the end of the decade and continue to increase thereafter. The rapid potential growth of Canadian ethanol production and use has resulted in questions regarding the magnitude of the overall environmental benefits as well as drawbacks of ethanol. Like all transportation fuels, the magnitude of the environmental attractiveness of ethanol depends on its total life cycle footprint relative to the footprint(s) associated with alternative fuels, notably gasoline from crude oil. Environmental life cycle analysis (LCA) models are complex tools that can be applied to help assess the relative attractiveness of transportation fuels and other products. LCA can be used to inform government policy makers, industry, community stakeholders and other groups in making more informed decisions for the Canadian and regional environment. However, there are a variety of models available and results from these vary, mostly for valid reasons. This can reduce confidence in LCA results for ethanol. In addition, the quality of conclusions drawn from LCA models are influenced by the assumptions and data used in generating model results. As a result, Environment Canada needed to develop a better understanding of LCA models available as well as the underlying data, assumptions and associated calculations these tools use to generate results. The main overall purpose of this report is to provide an assessment of existing LCA models that can be applied in determining the environmental footprint of bioethanol and competing fuels (e.g., gasoline) in Canada. The assessment includes analysis to identify the key factors that contribute to differences in the results from different models. This report also provides: an analysis regarding the role of LCA in policy formulation; an overview of other modelling 1 In this report, "ethanol" and "bioethanol" are used interchangeably. Use of the word "ethanol" refers to bioethanol unless otherwise specified. Ethanol can be commercially made through chemical synthesis (e.g., catalytic hydration of ethylene) and via fermentation of sugars by yeast. There is no longer any commercial production of synthetic ethanol from ethylene in Canada. 2 Canadian Renewable Fuels Association, July 2006. Canadian renewable fuels strategy. Prepared by (S&T)² Consultants Inc. and Meyers Norris Penny LLP. 3 Government of Canada, December 20, 2006Canada's New Government Takes New Step to Protect the Environment With Biofuels, http://www.agr.gc.ca/cb/index_e.php?s1=n&s2=2006&page=n61220 1 CHEMINFO activities oriented to environmental policy development; an overview of what LCA is and how it works; a brief description, assessment and availability (for the purposes and scope of this study) of 37 LCA models, more detailed analysis of 9 models and selection of 2 models for detailed analysis and comparison; sensitivity analysis using one model to identify the factors in the life cycle that most strongly influence LCA results; and recommendations regarding the development and enhancement of LCA modelling for Canada. 1.2 Overview of Life Cycle Assessment Life cycle assessment is a "cradle-to-grave" (or “well to wheels”) approach for assessing industrial systems and their products. "Cradle-to-grave" begins with the gathering of raw materials from the earth to create the product and ends at the point when all materials are returned to the earth. LCA evaluates all stages of a product's life from the perspective that they are interdependent, meaning that one operation leads to the next. LCA enables the estimation of the cumulative environmental impacts resulting from all stages in the product life cycle, often including impacts not considered in more traditional analyses (e.g., raw material extraction, material transportation, ultimate product disposal, etc.). By including the impacts throughout the product life cycle, LCA provides a comprehensive view of the environmental aspects of the product or process and a more accurate picture of the true environmental trade-offs in product selection. Specifically, LCA is a technique to assess the environmental aspects and potential impacts associated with a product, process, or service, by: • • • Compiling an inventory of relevant energy and material inputs and environmental releases; Evaluating the potential environmental impacts associated with identified inputs and releases; Interpreting the results to help make more informed decisions. The term "life cycle" refers to the major activities in the course of the product's life span from its manufacture, use, maintenance, and final disposal; including the raw material acquisition required to manufacture the product. 1.3 LCA Challenges for Biofuels Numerous LCAs of biofuels have been published (reviews include Fleming et al. 2006 and Larson 2006). Most studies have followed ISO standards (ISO 2006) but a wide range of results has often been reported for the same fuel pathway, sometimes even when holding temporal and spatial considerations constant. The ranges in results may, in some cases, be attributed to actual differences in the systems being modeled but are also due to differences in method interpretation, assumptions and data issues. 2 CHEMINFO Key issues in biofuel LCAs have been differing boundaries being adopted in studies (i.e., what activities are included/excluded from the study), differences in data being collected and utilized, and disparities in the treatment of co-products. Boundaries in prior LCAs have often differed due to resource constraints. Data requirements in LCA are significant. Studies have not always used up-to-date data or data that reflect the inputs in the relevant process under study (i.e., utilization of electricity generation data for another jurisdiction rather than the one under study). There are also gaps in scientific knowledge surrounding key variables. For example, these include implications of land use change, N2O emissions related to feedstock production, and nutrient depletion and erosion due to agricultural residue removal. Most biofuel production processes produce several products [e.g., the production of distillers dried grain from the ethanol production process]. Including co-product credits often significantly improves the environmental performance of many fuel pathways. Utilization of different co-product methods, and in some studies, ignoring co-products entirely, has had major impact on results of LCA studies (Kim and Dale 2002, Larson 2006, Farrell et al. 2006). 1.4 Life Cycle Models Available Initial Screening Literature and Internet searches were undertaken to identify models that could potentially provide a life cycle analysis (LCA) for bioethanol. An extensive list of potential models was identified, and 37 models were screened to determine which offered potential to evaluate bioethanol. Proprietary models were not purchased, and models that required customization to incorporate bioethanol or other transportation fuel capabilities were not favoured. The models were initially reviewed to select those that offered the most potential to conduct a comparison and sensitivity analysis under the context and main purpose of this study. Specifically, this included selecting models that: • were developed to address the biofuels life cycle (as opposed to addressing another life cycle, such as building materials); • are expected to have the built-in capabilities to assess the biofuels life cycle (and do not require the user to assemble processes and data); and • continue to be available to allow the consultants to conduct a sensitivity analysis under the context of this study. The results of the screening process suggest that the following were the most capable of conducting life cycle assessments of bioethanol under the context of this study: BEES EIO-LCA GEMIS GREET SimaPro BESS GaBi GHGenius LEM 3 CHEMINFO An evaluation of the nine models identified as potentially offering the best options for assessing the bioethanol life cycle are each described in this report, and evaluated on the basis of ten evaluation criteria. The models were evaluated based on a review of materials available over the Internet, and telephone consultations with individuals familiar with the model. In some cases uncertainty exists over aspects of some models, for example their sophistication in terms of input flexibility. In these cases, a scoring was assigned based on expectations. Any uncertainty is not expected to significantly affect the selection, the scoring or the order that the relevant models are ranked in terms of attractiveness. The results of the evaluation found that the US-based GREET and Canadian-based GHGenius models were favoured for this study. GREET and GHGenius have advantages and disadvantages relative to other models and to each other. These models are tailored to specific transportation fuel pathways but have less flexibility (than some other models) for creating new process chains (unless the user is very experienced). The advantage of these models is that less skilled users can utilize them to change the primary inputs for the pre-determined process chains and determine the impact of those changes. The models are also focused primarily on energy balances, GHG emissions, and air pollutant (i.e., criteria air contaminant-CAC) emissions and thus have a narrower range of end-point outputs than some commercial models such as Gabi and SimaPro, which require purchase. 1.5 Comparison of GREET and GHGenius Results Detailed analysis and assessment of GREET and GHGenius model results, input databases, parameters, as well as the model algorithms was carried out. Results from default baseline cases of the models were first developed and compared, and then reasons for differences in the models were investigated. This was followed by the analyses of the grain-based ethanol production pathways in the models. GREET version 1.8 and GHGenius version 3.12, have been used for the analysis of corn ethanol. In both cases, the models have been set to analyze the year 2007. A full comparison between the models was not possible because of the limited pathways and differences in geographic coverage. However, enough of a comparison was possible to get a sense of the similarities and differences in the models. GHGenius and GREET have a number of similarities in their basic structures and algorithms. Both are energy-based models and both undertake a carbon balance approach to carbon dioxide emissions. Criteria air contaminants (CAC) emissions for both models are based in part on US EPA AP-42 emission factors, but in both cases there are modifiers applied to account for emissions in a regulated environment. 4 CHEMINFO 1.5.1 Comparison of Reference Gasoline Results The lifecycle GHG emissions for the reference gasoline fuel are quite similar in the two models but there are significant differences between the stages. GREET energy use data for crude oil production are somewhat old and may not be reflective of the current situation in the United States. It would be valuable to update this information to better align it with GHGenius, for model comparison purposes. The default values are low and may somewhat underestimate the energy requirements for crude oil production. The emissions for the refining portion are similar in the two models. There is a difference in the emissions from fuel combustion that is driven by a lower carbon monoxide emission rate in GREET compared to GHGenius. This results in higher carbon dioxide emissions since both models use a carbon balance approach to calculating emissions. There are some differences in the individual air emissions for oil production and refining between the two models. The GREET and GHGenius values have changed over time as more current data reflecting changes in technologies, energy and emissions occur. More documentation with details would be valuable to users of both models to better understand the base estimates and changes. GHGenius utilizes different emission factors for Canada and the US for oil refining and the results are slightly different as expected. Both models use US EPA AP-42 emission data in the calculations. AP 42 emission factors are used to calculate the uncontrolled emissions in GHGenius. The GHGenius results have been compared to NPRI data in Canada and NEI data in the United States so they should reflect air pollutant (i.e., criteria air contaminant) oil refining emission rates. AP 42 emissions factors are also used in GREET, however, the calibration process to arrive at the final controlled emission rate levels contained model is not transparent. Table 1: Comparison of Lifecycle Gasoline Results with Different Models Parameter Energy GHG CO2 CH4 N2O PM10 NOx SOx VOC CO Units GHGenius Canada Joule consumed/joule produced g CO2eq/GJ g/km g/km g/km g/km g/km g/km g/km g/km 0.287 86,314 303.5 0.479 0.016 0.046 0.593 0.305 0.408 10.957 5 GHGenius US 0.275 86,745 307.9 0.555 0.016 0.075 0.621 0.168 0.408 10.976 GREET US 0.226 85,763 303.3 0.361 0.011 0.058 0.320 0.098 0.216 2.929 CHEMINFO 1.5.2 Comparison of Corn Ethanol Findings While the lifecycle GHG emissions for corn ethanol in GREET and GHGenius are generally similar when the same region is modelled but there are differences in how those results are arrived at. The basic processes that are modelled are similar in terms of process inputs but there are differences in the approach, namely: • • • • • The use of coal in some US ethanol plants has a significant impact on the GHG emissions. Energy use in ethanol plants is the primary driver of GHG emissions and it has been improving at a significant pace over the past 25 years, which makes up to date data on energy use very important for this pathway. GREET does not include the N2O emissions from the biological fixation of nitrogen whereas GHGenius does. The result is that the GHG emissions for producing soybeans are much higher in GHGenius than they are in GREET and this impacts the co-product credit for ethanol. The corn farming emissions in GREET are higher than in GHGenius due to the use of lime to adjust the acidity of soils in the US. There are some differences in land use emissions between the two models but a large portion of the difference is driven by the use of lime. The land use calculations in GHGenius are more complex than they are in GREET and have more capacity for sensitivity analysis. Table 2: Comparison of Lifecycle E10 Results with Different Models Parameter Energy (E100) GHG (E100) CO2 CH4 N2O PM10 NOx SOx VOC CO Units Joule consumed/joule produced g CO2eq/GJ g/km g/km g/km g/km g/km g/km g/km g/km GHGenius Canada 0.685 GHGenius US 0.885 GREET US 0.767 39,454 287.6 0.456 0.021 0.048 0.614 0.295 0.395 10.635 56,990 295.5 0.538 0.021 0.079 0.650 0.177 0.396 10.655 64,508 297.0 0.357 0.017 0.066 0.336 0.110 0.219 2.764 6 CHEMINFO 1.5.3 Comparison of Corn and Wheat Ethanol Results Using GHGenius Wheat is not a significant biofuel crop in the United States and this is likely the reason that there is no corresponding wheat ethanol pathway in GREET. Therefore a comparison and discussion of the differences between corn and wheat ethanol was carried out using GHGenius results. Both corn and wheat ethanol fuels offer advantages in terms of lower GHG emissions compared to gasoline. The base case results indicate that corn ethanol GHG emissions are slightly lower than wheat ethanol emissions. This is partly a function of the lower energy requirements for corn ethanol. CAC emissions for ethanol can be higher or lower than the emissions from crude oil derived gasoline depending on the contaminant. The lifecycle CAC emissions are quite similar for the two ethanol sources. Table 3: Comparison of Corn and Wheat Ethanol with Gasoline Parameter Energy (E100) GHG (E100) CO2 CH4 N2O PM10 NOx SOx VOC CO Units Joule consumed/joule produced g CO2eq/GJ g/km g/km g/km g/km g/km g/km g/km g/km Gasoline Crude Oil 0.287 86,314 303.5 0.479 0.016 0.046 0.593 0.305 0.408 10.957 Corn Ethanol Wheat Ethanol E10 E10 0.685 0.7517 39,454 287.6 0.456 0.021 0.048 0.614 0.295 0.395 10.635 40,429 288.8 0.443 0.019 0.049 0.587 0.299 0.395 10.617 1.6 Sensitivity Analysis The influence on the life cycle results resulting from changes in some of the key inventory data, emission factors, allocation issues, future developments, and process changes were investigated. The GHGenius model was selected for this work because it has both corn and wheat ethanol pathways specific to Canada and it has features such as the sensitivity solver and the Monte Carlo tool that allow for rapid investigation of some of these issues. A number of themes for investigation were selected based on results from the previous section and input from Environment Canada. 7 CHEMINFO Table 4: Summary of Sensitivity Analysis Theme Process Conversion Efficiencies Conclusions A relatively small impact on the lifecycle results Process Energy Requirements A moderate impact on the lifecycle results Emission Factors N2O emissions from nitrogen fixing crops is a large uncertainty in the process Can be a very large component in some situations Tillage practices have a small direct impact Land Use Feedstock Production Co-Product Allocation Water, Other Environmental Issues Can have a large impact on results Comments / Examples Reducing conversion efficiency from 100 to 95% reduces GHG emissions by about 500 g/GJ - 50% change in input values results in - 30% impact on GHG emissions Some offset in co-product credits reduces the impact on lifecycle emissions. Larger impact on wheat than corn Probably less of an issue with Canadian produced feedstocks Indirect impacts on yield and soil carbon are probably larger than fuel savings Significant differences between approaches used in different models North American LCA models focus on air emissions 1.7 Recommendations for Enhancing LCA Capacity in Canada Life cycle analysis can be a valuable and power tool for informing policy-makers, stakeholders and the public regarding the environmental emissions and potential impacts related to alternative transportation fuels as well as other products. This report has identified many models that are available for potential further development, as well as two models (GREET and GHGenius) that had sufficient data and capabilities to support analysis for this study. One of the models – GHGenius – has been developed in Canada and contains a robust set of data to support LCA analysis for transportation fuels in Canada. The analysis identified various input data, boundary, energy/emissions allocation and other issues that can arise with models and can lead to differences in results and interpretation. Furthermore, Canada's LCA modelling capacity needs to continue to improve to keep abreast of new data, additional pathways that could be analyzed, and 8 CHEMINFO new technologies that influence industrial performance, continual demands for up-to-date documentation and increased demands for quality. The following recommendations for enhancing Canada's LCA modelling capacity are provided to Environment Canada for their consideration: • • • • • • Continue to work in partnership with government departments and stakeholders; Enhance GHGenius model for Canadian conditions. Continue to support enhancements in transparency and documentation; Remain engaged in understanding international LCA models and results; Develop long term vision and path forward for Canada's LCA capacity; Consider support for exporting Canadian LCA capacity; Each of these suggestions are explained in Section 9 of the report. 9 CHEMINFO 2. Introduction 2.1 Background Ethanol presents an alternative transportation fuel to gasoline. 4 Bioethanol-gasoline fuel blends can offer lower air pollutant emissions for some contaminants versus gasoline use only. Bioethanol, which is made from the fermentation of sugars contained in plants such as corn and wheat, presents an option for Canadians to reduce greenhouse gas emissions from transportation fuel use. The reason is that the carbon contained in the bioethanol is derived from plants that have sequestered carbon dioxide from the atmosphere to make the sugars. Therefore, the carbon dioxide emissions associated with bioethanol transportation fuel combustion are considered to be neutral. There can also be economic benefits related to increased bioethanol production in Canada. Bioethanol plants present new markets for farmers' crops, create construction and plant operating jobs, and help diversify and strengthen rural economies. Furthermore, increased domestic use of bioethanol can reduce Eastern and Central Canada's dependence on imported oil used to make gasoline. As a result of the potential environmental, economic and social benefits associated with greater bioethanol production and use, the Government of Canada is committed to develop a national renewable fuels strategy by targeting a five per cent (5%) renewable content in Canadian motor fuels. The Federal Minister of the Environment has announced that the Government would regulate an annual average renewable content of 5% in gasoline by 2010. In addition, the Government intends to regulate a two per cent (2%) requirement for renewable content in diesel fuel and heating oil by 2012. Federal and provincial government financial incentive programs have been announced to help create new market opportunities for Canada's agricultural producers. 5 , 6 Furthermore, bioethanol is being supported with Federal and Provincial tax exemptions or tax credits ranging from 9 to 20¢ per litre. There is an anticipated rapid increase in bioethanol production in Canada. With annual gasoline consumption in Canada at approximately 40,000 million litres per year 7 , there would be a requirement for 2,000 million litres per year of bioethanol to meet the 5% content requirement. 4 In this report, "ethanol" and "bioethanol" are used interchangeably. Use of the word "ethanol" refers to bioethanol unless otherwise specified. Ethanol can be commercially made through chemical synthesis (e.g., catalytic hydration of ethylene) and via fermentation of sugars by yeast. There is no longer any commercial production of synthetic ethanol from ethylene in Canada. 5 Government of Canada, Canada's New Government Takes New Step to Protect the Environment With Biofuels, December 20, 2006 http://www.agr.gc.ca/cb/index_e.php?s1=n&s2=2006&page=n61220 6 Ontario Ministry of Food, Agriculture and Rural Affairs, Ontario Ethanol Growth Fund: Program Overview, June, 2005 7 Statistics Canada, Sales of fuel used for road motor vehicles, by province and territory, http://www40.statcan.ca/l01/cst01/trade37a.htm?sdi=gasoline%20litres 10 CHEMINFO Current installed capacity for bioethanol is approximately 950 million litres/year, 8 and an additional 675 million litres per year of capacity is under construction for anticipated completion in 2008. Half a dozen companies have announced their intention to install an additional cumulative 1,500-1,600 million litres per year of bioethanol capacity. Table 5: Canadian Ethanol Capacity9 Company Location Province Capacity (million litres/year) Existing Ethanol Plants Suncor Energy Inc. Sarnia ON Greenfield Ethanol Chatham ON Husky Energy Inc. Lloydminster SK Husky Energy Inc. Minnedosa MB Greenfield Ethanol Varennes QC Blackstone Energy Collingwood ON Permolex Ltd. Red Deer AB NorAmera Bioenergy Corp. Weyburn SK Greenfield Ethanol Inc. Tiverton ON Tembec Inc. Temiscaming QC Pound-Maker Agventures Ltd. Lanigan SK Iogen Corporation Ottawa ON Total installed capacity Ethanol Plants Under Construction* Greenfield Ethanol Johnstown ON Greenfield Ethanol Hensall ON Terra Grain Fuels Inc. Belle Plaine SK IGPC Ethanol Inc. Aylmer ON Northwest Terminals Unity SK Total capacity under construction 210 187 10 130 130 120 52 40 25 23 17 11 12 4 950 200 150 150 150 25 675 Sources: S&T2 Consultants, Cheminfo Services Inc, Camford Information Services. Company representatives and websites. * Note: All plants are scheduled for completion by 2009. The rapid growth of Canadian bioethanol production and use has resulted in questions regarding the magnitude of the overall environmental benefits as well as drawbacks of bioethanol. Like all transportation fuels, the magnitude of the environmental attractiveness of bioethanol depends on 8 A minor portion of this capacity is dedicated to non-fuel uses of ethanol (e.g., solvent use, etc.). Current as of March 1, 2007. 10 About one third of capacity is for non-fuel applications. 11 All non-fuel use. Product is not anhydrous. 9 11 CHEMINFO its total life cycle footprint relative to the footprint(s) associated with alternative fuels, notably gasoline. These footprints are complex to quantify since they involve both main products (i.e. ethanol) and co-products that can be influenced by many factors, which are often regionally specific. Environment Canada is seeking to address questions raised. At the same time, there is a need to improve Environment Canada's capacity to identify, predict and assess the full range of environmental, regulatory, technical, and scientific issues related to the anticipated accelerated increase in production and use of transportation fuels derived from biomass in Canada. Environmental life cycle analysis (LCA) models are tools that can be applied to help assess the relative attractiveness of transportation fuels and other products. LCA can be used to guide government policy makers, industry, community stakeholders and other groups in making more informed decisions for the Canadian and regional environment by understanding how new fuels compare to petroleum-derived gasoline, what the significant environmental issues are and in what stage of the lifecycle they are released. There are a variety of LCA models available and results from these vary, mostly for valid reasons. This can create confusion and reduce confidence in the value of LCA results for bioethanol. In addition, the quality of conclusions drawn from LCA models are influenced by the assumptions and data used in generating model results. As a result, Environment Canada needed to develop a better understanding of LCA models available as well as the underlying data, assumptions and associated calculations these tools use to generate results. 2.2 Purpose of This Report The main overall purpose of this report is to provide Environment Canada with an assessment of existing LCA models that can be applied in determining the environmental footprint of bioethanol and competing fuels (e.g., gasoline) in Canada. The assessment includes analysis to identify the key factors that contribute to differences in the results from different LCA models applied to starch-based biofuel production. This report also provides: • • • • • • an analysis regarding the role of LCA in policy formulation; an overview of other modelling activities oriented to environmental policy development; an overview of what LCA is and how it works; a brief description, assessment and availability (for the purposes and scope of this study) of 37 LCA models, more detailed analysis of 9 models and selection of 2 models for detailed analysis and comparison; sensitivity analysis using GHGenius to identify the factors in the corn and wheat derived ethanol life cycles that most strongly influence LCA results; and recommendations for further analysis, development and application of LCA models for Canada. 12 CHEMINFO 2.3 Approach and Methodology The first step for this study was to identify, collect and review life cycle assessment models that could encompass the environmental elements for biofuels. This step involved reviewing major U.S. and European websites providing lists of environmental assessment tools. In addition, a literature sources were also researched and reviewed to identify life cycle assessment tools that were applied. Approximately 37 life cycle models were identified and reviewed. However, the availability of the models and information on the models varied substantially. Some models are fully available in the public domain free of charge, while others are only available through purchase from the model developers. No models or database were purchased for review in this study. The 37 models identified in the first step were screened to select those suitable for this study and/or that may be useful for further development. This screening process focused on identifying models that were developed to address biofuel life cycles. Models that were preferred in the selection process were those that had built-in capabilities to assess the biofuels life cycle (and did not require the user to “build” models using processes), and continue to be available. Nine models were identified as capable following this screening stage. The capable models were reviewed in greater detail with the purpose of selecting a subset to conduct model results, assumptions and data input comparison, as well as sensitivity analysis. The sensitivity analysis had the aim of assessing which factors strongly influence results. The models were evaluated on the basis of ten evaluation criteria. These criteria considered a wide range of factors such as model cost, extent of biofuels pathways, life cycle stages, environmental endpoints, transparency, data, and other features. GREET version 1.8 and GHGenius version 3.12 were the two models selected based on the evaluation criteria. Baseline cases were established and results were generated from the two models. In both cases the models were set to analyze the year 2007. Input databases, other parameters, as well as the model algorithms for the models were analyzed to explain differences in the results. An analyses of the pathways contained in the models was also conducted. Sensitivity analysis was conducted with the GHGenius model to assess the impacts on the life cycle results of uncertainty or changes in some of the key input data and assumptions. Process conversion efficiencies, process energy requirements, emission factors, feedstock production, other feedstocks, co-product allocation and other issues were examined in the sensitivity analysis. 13 CHEMINFO 2.4 Intended Use of Report This report should be useful to Environment Canada and other experts involved with or have an interest in the development of environmental policies related to bioethanol and other biofuels in Canada. This would include Natural Resources Canada, Agriculture Canada, National Research Council, provincial environment departments, biofuel industry associations (e.g., the Canadian Renewable Fuels Association), industry participants (e.g., biofuel producers), as well as other participants involved with various life cycle stages for biofuels and competing products (e.g., petroleum refining). The report provides analysis that should be valuable in expanding and/or making improvements to Canada biofuels LCA capacity. LCA practitioners and those relying on LCA results should find the report useful when considering how to conduct LCA analysis and how to apply the results of LCA analysis to environmental decision making. This report does not have the intent of making conclusions regarding the environmental attractiveness of biofuels versus other transportation fuels. While the results presented in this report may indicate reduced GHG and air emissions for certain biofuels the full environmental impacts are not solely determined by releases to the environment. Local air and water quality, biodiversity issues, health effects, and other considerations are involved in determining the best fuel option. Neither does this report have the intent of making definitive conclusions regarding which existing LCA tools yield the best results. Several LCA tools were not available to the consultant to analyze in detail. Also, the quality of underlying assumptions and data should ideally be validated using facility-specific boundaries. LCA model results from even slightly different boundaries or time periods may not reflect environmental performance for actual specific regions, facilities, and exact time periods. It is costly and a challenge to maintain data in models current. The analysis does identify the key factors that can lead to differences in results achieved by different LCA models. 2.5 Rest of Report This report includes 7 additional sections, References and an Appendix. Section 3: The Role of LCA in Policy Development discusses how LCA is used in formulating environmental policies and regulations, challenges and limits to LCA analysis, and provides a description of some of the energy, emissions and economics modeling that is being carried out in Canada for application to climate change and other environmental policy initiatives. Section 4: Life Cycle Analyses provides a description of LCA modelling; ISO standards considerations; and many other elements involved with proper life cycle analyses. Section 4 sets up Section 5: Life Cycle Models, Initial Screening, which briefly analyses 37 LCA models to identify the most useful for the purpose of this study and/or for potential further development in Canada. Section 6: Detailed Assessment of LCA Models describes and assesses 9 models (selected from the 37) to identify the 14 CHEMINFO two best models that can be applied to conduct analysis to support this study. Section 7: Comparison of Model Results compares the assumptions, data and results of the 2 selected models, and serves to explain why LCA results from different models can differ. Section 8: Sensitivity Analysis uses one of the models to conduct analysis of the impact on the life cycle results related to uncertainty in some of the data and assumptions. Section 9: Recommendations and Further Research provides suggestions for Environment Canada to consider in evolving and improving Canada's LCA model capacity, as well as further research that may be useful to better understand and interpret LCA data input, assumptions and interpret results. References, websites researched are documented, and an Appendix summarizes some of the literature sources reviewed. 15 CHEMINFO 3. The Role of Modelling in Policy Development 3.1 Overview of Current Uses of Life Cycle Assessment To date LCA has been applied in evaluating the relative environmental performance of alternative biofuel options with the primary aim of informing industry, government, Environmental Non-governmental Organization (ENGO) and consumer decision-making. Studies have been completed by LCA practitioners in consulting firms, academia, ENGOs, industry, and government. The quality of the studies has varied but over the last decade, on average, study quality has improved due to method development, data availability and higher client expectations. A few examples of uses of biofuels’ LCAs by various decision makers include the following. • • • • Industry: Through an examination of the results of a LCA of their biofuel production process, a producer may determine where in the process or supply chain an improvement could be made so as to lower their resource use or environmental discharges. The saying, “what is measured can be managed” is key. Quantifying the resource use/environmental discharges associated with the full life cycle of a biofuel allows industry to move forward toward managing these impacts. Government: As will be discussed in more detail below, LCAs of biofuels have been utilized for determining preferred biofuel pathways (feedstock/fuel production) for receiving government funding under biofuels’ expansion programs. ENGOs: These organizations have utilized LCAs of biofuels to support their positions in calling for increased attention to broad sustainability issues in expansion of biofuel production. Consumers: Results of biofuels’ LCAs have been presented by various organizations and utilized indirectly in advertising campaigns with the hope of influencing consumer choice with respect to fuel and vehicle options (e.g., purchase of a flexible fuel vehicle so as to have the potential to utilize a high level ethanol/gasoline (E85) blend). 3.1.1 Role of LCA in Public Policies/Regulations Life cycle assessment’s role in public policy development to date has been focused on informing public policy positions of industry (e.g., General Motors’ decision to support ethanol) and government. In a limited set of cases, LCA has had a more direct role. For example, under the US Renewable Fuel Standard resulting from the Energy Policy Act of 2005, some renewable fuels (e.g., those from selected lignocellulosic feedstocks) that were expected to have lower life cycle environmental impacts through a weighting system that “rewarded” such pathways. This 16 CHEMINFO and other similar programs, however, have not required detailed LCA. Generally, although LCA has informed public policy positions it has not been the basis of public policies, in particular, those that have binding targets directly related to the application of the LCA method. This appears about to be changing. Over the past few years there have been several announcements related to incorporating life cycle-based standards directly into climate change regulations for transportation fuels. These regulatory initiatives include those covering all transportation fuels in a particular jurisdiction, as well as the more numerous initiatives, which are focused on biofuels. One of the most prominent initiatives is California’s Low Carbon Fuel Standard (LCFS), which will consider all light-duty transportation fuels sold into State (State of CA 2007). The United Kingdom’s Renewable Transportation Fuel Obligation Programme (RTFO), the German Biofuels Ordinance, the European Union Fuels Directive, and the U.S. Energy Independence and Security Act of 2007 all focus on biofuels. In Canada and the U.S., other federal, state and provincial governments have declared interest in adopting similar low carbon fuel standards (e.g., British Columbia, Ontario, Minnesota, Massachusetts). The programs are currently under development but they will require that the life cycle GHG emissions associated with the production of relevant biofuels (and in some cases, other fuels) be quantified. They will be the first regulations that will be based on systematic LCA. The California LCFS and the UK RTFO, two of the more prominent initiatives, are described briefly. On January 18, 2007, the State of California, through Executive Order S-1-07, announced the intent to regulate a reduction of least 10% by 2020 in the life cycle carbon intensity of transportation fuels sold in the State (State of CA 2007). Enforcement of the standard will begin in 2010 while it will be fully in effect in 2020. It will complement other policies related to vehicle and transportation system improvements. Under the LCFS fuel providers (e.g., refineries, blenders, and importers) will be required to ensure that the mix of fuels they sell into the California market meets, on average, a declining carbon intensity which is expected to be based on estimates of carbon dioxide equivalent per energy unit of fuel on a life cycle basis, adjusted for vehicle efficiency (Farrell and Sperling 2007). As noted above, the California regulation applies to all fuels sold into the market, not just biofuels. This is in contrast to the UK RTFO, which is focused exclusively on biofuels (UK DOT 2006). The RTFO will, from April 2008, place an obligation on fuel suppliers to ensure that a certain percentage of their aggregate sales are made up of biofuels. The effect of this will be to require 5% of all UK fuel to come from a renewable source by 2010. The RTFO, like the LCFS, has reporting requirements and methodologies for calculating life cycle GHG emissions but as well includes social and environmental sustainability aspects, although these latter criteria will not be used in the issuing of compliance certificates until the feasibility, accuracy, and efficiency of the reporting structure are determined (UK DOT 2006). The application of lifecycle analyses in a regulatory framework is not without its challenges. The work underway in the EU, the UK, Germany, and the Netherlands to develop LCA criteria for regulatory purposes differs significantly from more scientific LCA work. Good regulations are generally simple regulations, so regulatory LCA work has been moving away from some of the principles of ISO LCA work in order to simplify the process. These systems are adopting default 17 CHEMINFO values that are deliberately conservative for many of the data inputs so that biofuel producers do not have to invest in tracking and documenting the inputs through the lifecycle if they choose not to. In other cases, some of these systems are developing co-product allocation systems that are simple and are designed to try and ensure that there are no opportunities for making poor decisions that would provide good results for one particular indicator (GHG emissions) at the expense of another indicator (for example, land use). While they serve regulators’ needs, these allocation schemes are not necessarily considered to be the most sound from an ISO perspective. These simplified regulatory LCA frameworks, while providing the advantage of being simple and possibly less expensive to utilize, will not produce the same results as well done, more scientific LCAs. This will undoubtedly create some confusion for all stakeholders but more importantly may result in missed opportunities to implement some attractive environmental solutions. A life cycle basis is important for informing environmental regulation because there can be very different and significant impacts in various parts of the supply chain associated with biofuel production. However, whether these regulations can achieve their intended objectives will depend upon development and application of a robust LCA framework for biofuels and successful implementation of the policy. 3.1.2 LCA Challenges for Biofuels Numerous LCAs for bioethanol and other biofuels have been published (reviews include Fleming et al. 2006 and Larson 2006). Most studies have followed ISO standards (ISO 2006) but a wide range of results has often been reported for the same fuel pathway, sometimes even when holding temporal and spatial considerations constant. The ranges in results may, in some cases, be attributed to actual differences in the systems being modeled but are also due to differences in method interpretation, assumptions and data issues. Key issues in biofuels’ LCAs have been differing boundaries being adopted in studies (i.e., what activities are included/excluded from the study), differences in data being collected and utilized, and disparities in the treatment of co-products. In addition, LCAs, more generally (not solely limited to those of biofuels) have often included limited or no analysis of uncertainty and validation of model results. Boundaries in prior LCAs have often differed due to resource constraints. Data requirements in LCA are significant. Studies have not always used up to date data or data that reflect the inputs in the relevant process under study (i.e., utilization of electricity generation data for another jurisdiction rather than the one under study). There are also gaps in scientific knowledge surrounding key variables. For example, these include implications of land use change, N2O emissions related to feedstock production, and nutrient depletion and erosion due to agricultural residue removal. Utilization of different co-product methods, and in some studies, ignoring co-products entirely, has had major impact on results of LCA studies (Kim and Dale 2002, Larson 2006, Farrell et al. 2006). 18 CHEMINFO As explained further in Section 4, an LCA has several stages, the majority of LCA studies of biofuels to date have focused on the life cycle emissions inventory analysis stage of LCA, with fewer studies being carried through to environmental and health impact assessment. While this may be considered a limitation, the conversion of inventory results to impact indicators, while providing more information, as well introduces more uncertainty into the results. Understanding the actual impacts on ecosystems and public health of biofuels (or any other product) is challenging and a life cycle impact assessment provides only limited insights. Challenges to understanding the actual impacts of biofuels include that LCAs most often do not contain detailed site specific (temporal and spatial) emissions and exposure data needed for detailed risk assessments. Detailed risk assessment is beyond the scope of what LCA can be practically expected to accomplish (Matthews et al. 2002). Life cycle assessment is a useful tool for comparing on a functional unit basis, the relative environmental performance (based on a specific set of metrics) of different feedstock/fuel pathways. However, LCA should be utilized along with other information in decision making regarding biofuels. Decision-makers should be aware of both the strengths and limitations of LCA. In order to more completely understand the implications on the environment (and economy) of biofuel production (e.g., scale of production issues, impacts on ecosystem and human health) LCA results should be augmented with those of other modeling systems (potentially some of those described in Section 3.2), or perhaps, integrated modeling systems could be developed in the future as well as decision makers’ good judgment. 3.2 Government of Canada Energy, Emissions and Economics Modelling Activities There are a number of models available to the Government of Canada and under development by the Government of Canada to assist in policy development. Two modelling frameworks are briefly described to provide a better understanding of the position of LCA models as well as the consideration of future potential links between the models that may be considered in the path forward. It is also useful to be aware of the basic energy and emission data sources that are used to populate these models, since some of these data sources are also used in life cycle models and analysis in Canada. Examples of common data sources are: • • Statistics Canada: Report on Energy Supply and Demand in Canada. Provides energy supply and demand by fuel for Canada, provinces/territories and major end-use sectors; Environment Canada: Canada’s Greenhouse Gas Inventory. Provides GHG emission factors and total GHG emissions in Canada by provinces/territories and major emitting sectors (Produced annually); and 19 CHEMINFO • Environment Canada: Canada's Criteria Air Contaminants Emissions Inventory. Provides total CAC emissions in Canada by province/territory and major emitting sectors (Produced annually). 12 3.2.1 Natural Resources Canada's MAPLE-C Model 13 Natural Resources Canada has been developing the Model to Analyze Policies Linked to Energy in Canada (MAPLE-C) model. This model was applied in developing the NRCan's projections for Canada’s Energy Outlook: The Reference Case 2006 are generated from the To develop MAPLE-C, NRCan has spent the past three years modifying the US National Energy Modeling System (NEMS) to reflect the Canadian economy and its provincial components. MAPLE-C is maintained by the Analysis and Modelling Division of Natural Resources Canada. MAPLE-C can be used to assess the energy and economic implications of new policy proposals. In general, the historical data used for the projections are based on Statistics Canada’s annual Report on Energy Supply and Demand in Canada. However, data are also taken from other sources, such as the Environment Canada report, Canada’s Greenhouse Gas Inventory, to estimate carbon dioxide emissions coefficients. The model has been developing its capabilities to handle criteria air contaminants. For example, it recently developed capabilities to model NOx and SO2 emissions in the electricity sector. 14 The projections in MAPLE-C are developed with the use of a market-based approach to energy analysis. For each fuel and consuming sector, MAPLE-C balances energy supply and demand, accounting for economic competition among the various energy sources. The current time horizon of MAPLE-C is until 2020. In order to represent the regional differences in energy markets, most of the modules of MAPLE-C function at the provincial/territorial level: the ten provinces and one aggregated region for the three territories. Energy markets are represented by end-use demand, oil, gas and coal supply, and electricity generation. Petroleum refining has three regions: Western Canada, Ontario and Eastern Canada. MAPLE-C is organized and implemented as a modular system. The modules represent each of the energy supply markets, conversion sectors and end-use consuming sectors of the energy system. MAPLE-C also includes a macroeconomic module. The primary flows of information between each of these modules are the delivered prices of energy to the end-user and the quantities consumed by product, region and sector. The delivered prices of energy encompass all the activities necessary to produce, import and transport fuels to the end-user. The information flows also include other data, such as economic activity, domestic production and exports. The schematic of the model is shown below. 12 Environment Canada, CAC Emissions Summaries, 2006. http://www.ec.gc.ca/pdb/cac/ Natural Resources Canada, Analysis and Modelling Division, Canada's Energy Outlook: The Reference Case 2006, October 2006. 14 SAIC, Cheminfo Services Inc., (2007), Operationalizing MAPLE-C With NOx and SO2 Emissions Capabilities for Canada’s Electric Power Generation Sector, For Natural Resources Canada. 13 20 CHEMINFO Figure 1: Maple C Schematic The model has relatively detailed modules for various life cycle stages for petroleum refining, electricity, and transportation. However, detailed representations for biofuels production or use do not exist in the model. 3.2.2 Environment Canada's E3MC Modelling Framework Environment Canada is developing the E3MC model that will be used in assessing the impacts of proposed emissions reduction targets for greenhouse gases and criteria air contaminants. The model fully integrates energy, emissions, and economic factors. E3MC is being designed to explicitly model energy, emissions and production for the major industrial sectors that are the focus of recent Federal Regulatory Framework for Air Emissions 15 and the associated Clean Air Regulatory Agenda (CARA). The major industrial sectors are: electricity produced by fossil fuels, oil and gas, base metal smelters, iron and steel, some mining sectors, cement, pulp and paper, aluminum, and chemicals production. Other sectors of the economy such as residential, commercial, transportation and non-regulated industrial sectors are also encompassed by the mode. E3MC integrates other models into its analytical framework. For example, it uses Informetrica’s TIM macroeconomic modelling capabilities and Environment Canada's Energy 2020 (E2020) model for energy supply and demand analysis. E3MC's modelling framework can also be linked 15 Government of Canada, Framework for Air Emissions, 2007 21 CHEMINFO (external to the model) with air quality models and related ecosystem and human health impact models. In this way the results of the model can be used to develop monetary costs and benefits estimates of these impacts. Figure 2: Environment Canada's E3MC Modelling Framework Source: Environment Canada 22 CHEMINFO Figure 3: Environment Canada's 3EMC Analytical Process for Estimating the Impacts of Emission Reduction Targets For Air Pollutants Source: Environment Canada Some additional features of E3MC are: • • • • • uses Natural Resources Canada data as the starting point for energy demand. NRCan uses the MAPLE-C model for development of base case energy outlook (Canada's Energy Outlook, 2006) 16; input data and results can be specific to provinces and territories, and total Canada; conducts projections to the year 2075; explicitly covers some of the life cycle stages related to biofuels analysis at the total sectoral level and by fuel (electricity, agriculture, transportation, petroleum refining); and has explicit energy/fuel and GHG/CAC emissions for chemicals sector production (which would include biofuels production), but unlikely to have detailed bioethanol (or biodiesel) production and fuels consumption modelled. 16 Natural Resources Canada, Analysis and Modelling Division, Canada's Energy Outlook: The Reference Case 2006, October 2006. 23 CHEMINFO 3.2.3 Other Models Used in Canada There are other models available or under development in Canada. These are not LCA models, but can use the same input databases as LCA models and may present useful future linkages with LCA models for the purposes of biofuels policy development. • • • • • Environment Canada's Energy 2020 model. Part of the E3MC framework. Analyses energy, GHG and CAC emissions, reduction technologies, costs and economics; Simon Fraser University: CIMS model. Simulation model that analyses energy, GHG and CAC emissions, reduction technologies, costs and economics; Environment Canada's Computable General Equilibrium (CGE) model. Under development. Being designed to incorporate energy, GHG and CAC emissions, and economic analysis, including trade; ICF's IPM model. Focused on electricity sector, analyses energy, GHG and CACs, mercury emissions, emission reduction technologies, and costs; and Haloa Inc: MARKAL model: Linear optimization model that analyses energy, GHG and CAC (for one province for some sectors) emissions, emission reduction technologies, costs and economics. To calibrate these models to Canadian conditions, energy and production data are mostly taken from Natural Resources Canada, Statistics Canada; and emission data from Environment Canada. US EPA AP-42 emission factors may also used in these models. 24 CHEMINFO 4. Life Cycle Analyses 4.1 Overview As environmental awareness increases, governments, industries and businesses have started to assess how their activities affect the environment. Society has become concerned about the issues of natural resource depletion and environmental degradation. The environmental performance of products and processes has become a key operational issue, which is why many organizations are investigating ways to minimize their effects on the environment. Many have found it advantageous to explore ways to improve their environmental performance, while improving their efficiency, reducing costs and developing a “green marketing” advantage. One such tool is called life cycle assessment (LCA). This concept considers the entire life cycle of a product. Life cycle assessment is a "cradle-to-grave" (or “well to wheels”) approach for assessing industrial systems. "Cradle-to-grave" begins with the gathering of raw materials from the earth to create the product and ends at the point when all materials are returned to the earth. LCA evaluates all stages of a product's life from the perspective that they are interdependent, meaning that one operation leads to the next. LCA enables the estimation of the cumulative environmental impacts resulting from all stages in the product life cycle, often including impacts not considered in more traditional analyses (e.g., raw material extraction, material transportation, ultimate product disposal, etc.). By including the impacts throughout the product life cycle, LCA provides a comprehensive view of the environmental aspects of the product or process and a more accurate picture of the true environmental trade-offs in product selection. Specifically, LCA is a technique to assess the environmental aspects and potential impacts associated with a product, process, or service, by: • • • Compiling an inventory of relevant energy and material inputs and environmental releases; Evaluating the potential environmental impacts associated with identified inputs and releases; Interpreting the results to help make more informed decisions. The term "life cycle" refers to the major activities in the course of the product's life span from its manufacture, use, maintenance, and final disposal; including the raw material acquisition required to manufacture the product. The following figure illustrates the typical life cycle stages that can be considered in an LCA and the quantified inputs and outputs. 25 CHEMINFO Figure 4: Life Cycle Stages The LCA process is a systematic, iterative, phased approach and consists of four components: goal definition and scoping, inventory analysis, impact assessment, and interpretation as illustrated in the following figure: 1. Goal Definition and Scoping - Define and describe the product, process or activity. Establish the context in which the assessment is to be made and identify the boundaries and environmental effects to be reviewed for the assessment. 2. Inventory Analysis - Identify and quantify energy, water and materials usage and environmental releases (e.g., air emissions, solid waste disposal, wastewater discharge). 3. Impact Assessment - Assess the human and ecological effects of energy, water, and material usage and the environmental releases identified in the inventory analysis. 4. Interpretation - Evaluate the results of the inventory analysis and impact assessment to select the preferred product, process or service with a clear understanding of the uncertainty and the assumptions used to generate the results. 26 CHEMINFO Figure 5: Phases of a LCA 4.2 ISO Life-Cycle Assessment Standards The concept of life-cycle assessment emerged in the late 1980’s from competition among manufacturers attempting to persuade users about the superiority of one product choice over another. As more comparative studies were released with conflicting claims, it became evident that different approaches were being taken related to the key elements in the LCA analysis: • • • boundary conditions (the “reach” or “extent” of the product system); data sources (actual vs. modeled); and definition of the functional unit. In order to address these issues and to standardize LCA methodologies and streamline the international marketplace, the International Standards Organization (ISO) has developed a series of international LCA standards and technical reports under its ISO 14000 Environmental Management series. In 1997-2000, ISO developed a set of four standards that established the principles and framework for LCA (ISO 14040:1997) and the requirements for the different phases of LCA (ISO 14041-14043). The main contribution of these ISO standards was the establishment of the LCA framework that involves the four phases in an iterative process: 27 CHEMINFO 1. 2. 3. 4. Phase 1 - Goal and Scope Definition; Phase 2 - Inventory Analysis; Phase 3 - Impact Assessment; and Phase 4 - Interpretation By 2006, these LCA standards were consolidated and replaced by two current standards: one for LCA principles (ISO 14040:2006); and one for LCA requirements and guidelines (ISO 14044:2006). Additionally, ISO has published guidance documents and technical reports (ISO 14047-14049) to help illustrate good practice in applying LCA concepts. The following table summarizes the ISO standards and technical reports for Life-Cycle Assessment. The ISO 14040:2006 standard describes the principles and framework for life cycle assessment including: definition of the goal and scope of the LCA, the life cycle inventory analysis (LCI) phase, the life cycle impact assessment (LCIA) phase, the life cycle interpretation phase, reporting and critical review of the LCA, limitations of the LCA, the relationship between the LCA phases, and conditions for use of value choices and optional elements. ISO 14040:2006 covers life cycle assessment (LCA) studies and life cycle inventory (LCI) studies. It does not describe the LCA technique in detail, nor does it specify methodologies for the individual phases of the LCA. The intended application of LCA or LCI results is considered during definition of the goal and scope, but the application itself is outside the scope of this International Standard. 17 17 International Standards Organization, ISO 14040:2006 - Environmental Management - Life cycle assessment Principles and framework, 2006; www.iso.org/iso/iso_catalogue (ISO 14040:2006). 28 CHEMINFO Table 6: ISO LCA Standards and Technical Reports ISO Standard Current Standards ISO 14040:2006 Name* Description Principles and Framework Provides the basic description and framework for LCA from which the remaining LCA standards are based. This standard also defines the “comparative assertion” requirements, including critical review. Provides guidance for: • the establishment of goals, purpose, and scope of the LCA; • the process of quantifying and analyzing LCA inventories; • the assessment of life cycle impacts; and • the interpretation of LCA results. Provides illustrative examples on how to apply ISO 14042 (now ISO 14044) to life cycle impact assessment. Provides guidance on factors to consider when documenting LCA data. ISO 14044:2006 Requirements and Guidelines ISO/TR 14047:2003 Technical Report ISO/TS 14048:2002 LCA Data Documentation Format Technical Report: ISO/TR 14049:2000 Provides illustrative examples on how to apply ISO 14041 (now ISO 14044) to goal and scope definition and inventory analysis. Withdrawn Standards ISO 14040:1997 Principles and Framework Establishes the basic description and framework for LCA from which the remaining LCA standards are based. Withdrawn in 2006 and replaced by ISO 14040:2006 ISO 14041:1998 Goal and Scope Establishes at the outset the goals, purpose, audience, scope, and Definition and stakeholders that will be impacted or influenced by the results. This Inventory Analysis information influences the actual conduct of the LCA study. The inventory analysis portion is where the resources and releases related to the product system are quantified. Withdrawn in 2006 and replaced by ISO 14044:2006 ISO 14042:2000 Life Cycle Impact The phase of life cycle assessment aimed at understanding and Assessment (LCIA) evaluating the magnitude and significance of the potential environmental impacts of a product system. Withdrawn in 2006 and replaced by ISO 14044:2006 ISO 14043:2000 Life Cycle The interpretation phase of an LCA, where the significance and Interpretation relative contributions of the results are broken down and analyzed. Withdrawn in 2006 and replaced by ISO 14044:2006 Source: ISO Standards Online Catalogue www.iso.org * Name is usually shown as: “Environmental Management - Life Cycle Assessment - Name” The ISO 14044:2006 standard specifies requirements and provides guidelines for life cycle assessment (LCA) including: definition of the goal and scope of the LCA, the life cycle inventory analysis (LCI) phase, the life cycle impact assessment (LCIA) phase, the life cycle interpretation phase, reporting and critical review of the LCA, limitations of the LCA, relationship between the LCA phases, and conditions for use of value choices and optional 29 CHEMINFO elements. ISO 14044:2006 covers life cycle assessment (LCA) studies and life cycle inventory (LCI) studies. 18 4.2.1 ISO 14040 - General Principles and Framework It is useful to consider seven basic principles in the design and development of life cycle assessments as a measure of environmental performance. The seven principles outlined below are the basis of ISO Standard 14040:2006: • • • • • • • Life Cycle Perspective (the entire stages of a product or service); Environmental Focus (addresses environmental aspects); Relative Approach and Functional Unit (analysis is relative to a functional unit); Iterative Approach (phased approach with continuous improvement) Transparency (clarity is key to properly interpret results) Comprehensiveness (considers all attributes and aspects) Priority of Scientific Approach (preference for scientific-based decisions) 4.2.1.1 Life Cycle Perspective LCA considers the entire life cycle stages of a product or service, including: extraction and acquisition of all relevant raw materials, energy inputs and outputs, material production and manufacturing, use or delivery, end-of-life treatment, and disposal or recovery. This systematic overview of the product “system” provides perspective on the potential differences in environmental burden between life cycle stages or individual processes. 4.2.1.2 Environmental Focus The primary focus of a LCA is on the environmental aspects and impacts of a product system. Environmental aspects are elements of an activity, product, or service that cause or can cause an environmental impact through interaction with the environment. Some examples of environmental aspects are: air emissions, water consumption, releases to water, land contamination, and use of natural resources. Economic and social aspects are typically outside the scope of an LCA, although it is possible to model some of these elements. Other tools may be combined with LCA for more extensive analysis. 18 International Standards Organization, ISO 14044:2006 - Environmental Management - Life cycle assessment Requirements and guidelines, 2006; www.iso.org/iso/iso_catalogue (ISO 14044:2006). 30 CHEMINFO 4.2.1.3 Relative Approach and Functional Unit LCA is a relative analytical approach, which is structured on the basis of a functional unit of product or service. The functional unit defines what is being studied and the life cycle inventory (LCI) is developed relative to one functional unit. An example of a functional unit is a light-duty gasoline vehicle driving an average kilometre (with other details of time, geography, trip characteristics, and potential fuels added). All subsequent analyses are then developed relative to that functional unit since all inputs and outputs in the LCI and consequently the LCIA profile are related to the functional unit. An LCA does not attempt to develop an absolute inventory of environmental aspects (e.g. air emissions inventory) integrated over an organizational unit, such as a nation, region, sector, or technology group. 4.2.1.4 Iterative Approach LCA is an iterative analytical approach. The individual phases of an LCA (Goal and Scope Definition; Inventory Analysis; Impact Assessment; and Interpretation) are all influenced by, and use the results from, the other phases. The iterative approach within and between phases contributes to a more comprehensive analysis and higher quality results. 4.2.1.5 Transparency The value of an LCA depends on the degree of transparency provided in the analysis (for example: the system description, data sources, assumptions and key decisions). The principle of transparency allows users to understand the inherent uncertainty is the analysis and properly interpret the results. 4.2.1.6 Comprehensiveness A well-designed LCA considers all stages of the product system (the “reach”) and all attributes or aspects of the natural environment, human health, and resources. Tradeoffs between alternative product system stages and between environmental aspects in different media can be identified and assessed. 31 CHEMINFO 4.2.1.7 Priority of Scientific Approach It is preferable to make decisions from an LCA analysis based on technical or science reasoning, rather than from social or economic sciences. Where scientific approaches cannot be established, consensual international agreement (e.g. international conventions) can be used. The power of the technical or scientific approach lies in the proper attribution of facts to sources and the potential reproducibility of these facts under scientific conditions. While the scientific approach is typically more objective than economic or social values, it does not preclude the use economic or social values for informing LCA decisions. 4.2.2 Application of LCA to Product Comparisons 19 LCA can be an effective tool within organizations to improve environmental management or to guide research activities because of its requirements for comprehensiveness and the iterative approach. However, when LCA is used to make environmental claims disclosed to the public about the performance of a product or service system as compared to alternatives (a “comparative assertion”), the ISO 14044 standard requires that a more rigorous process be followed in preparing the LCA. Some additional requirements for “comparative assertions” include: • Data Quality - A high quality of data must be used in a LCA for comparative assertions. This includes addressing the following data elements: o o o o o o o time-related coverage (comparable time effects: duration, diurnal, seasonal, etc.); geographical coverage (comparable geography: weather, terrain, systems, etc.); technology coverage (comparable technical effects: product life-cycle systems); data precision (e.g. number of decimal places); completeness (similar product system “reach”, scope of life-cycle stages); data representativeness (does modeled data truly reflect actual performance?); and methodology consistency and reproducibility (standard measurement tests, etc.). • Peer Review - The LCA must be peer reviewed by an expert panel in accordance with the “critical review process” as outlined in ISO 14040. A review by a single internal expert or external expert is not permitted for a “comparative assertion”. • Impact Assessment - An impact assessment is required that uses category indicators that are sufficiently comprehensive, internationally accepted, scientifically and technically valid, and environmentally relevant. Weighting must not be used. 19 International Standards Organization, ISO 14040:2006 - Environmental Management - Life cycle assessment Principles and framework, 2006. 32 CHEMINFO • Comparable Systems - The LCA comparison must be performed on systems using the same functional unit and equivalent methodological considerations, such as performance, system boundaries, data quality, allocation procedures, decision rules on evaluating inputs and outputs, and impact assessment. Any differences between systems regarding these parameters must be identified. 4.2.3 Conclusions on LCA Application The following conclusions about the ISO LCA standards have been drawn by Dr. James Fava, founder of the SETAC LCA Advisory Group and head of the U.S. delegation in the development of the ISO LCA standards. 20 • The ISO LCA standards have established a worldwide set of rules to ensure that LCA studies are performed in a consistent, reproducible fashion. The standards provide a holistic way of thinking about product systems, a framework for analysis, and define the factors to consider in setting the goals and scope of the assessment, performing the inventory analysis, conducting an impact assessment, and how to interpret and communicate results. • The ISO peer review and criteria review process provides a system of checks and balances to ensure that LCA studies used for public policy and decision-making undergo additional review by independent and interested parties. • Practitioners should be able to demonstrate their knowledge of the requirements of the ISO LCA standards and that they have applied these requirements. • There is a learning curve in completing LCAs. A company’s first LCA study (either done internally or using external consultants) often takes more time and resources than expected. Subsequent studies usually become easier to complete. • Within the ISO LCA standards, there is sufficient flexibility to ensure that LCA studies can be completed on a number of applications, ranging from answers to questions on a select list of impact categories and/or life-cycle stages, to comprehensive studies supporting environmental claims. • Any LCA methodology used in the public context must have transparency, be publicly available, and must have undergone appropriate peer review. • The application of LCA internally within an organization to drive continuous improvement and innovation can achieve meaningful results but it must be consistently applied. 20 Adapted from Fava, J., Can ISO Life Cycle Assessment Standards Provide Credibility for LCA? Building Design & Construction, Nov. 2005, www.bdcnetwork.com 33 CHEMINFO LCA studies can provide information on environmental tradeoffs and opportunities to improve a product performance over its life cycle. However, complementary assessments, in particular those related to sitespecific environmental issues, are often necessary to provide a fuller understanding of absolute risks and opportunities. 4.3 Goal Definition and Scoping Goal definition and scoping is the first phase of the LCA process that defines the purpose and method of including life cycle environmental impacts into the decision-making process. In this phase, the following items must be determined: the type of information that is needed to add value to the decision-making process, how accurate the results must be to add value, and how the results should be interpreted and displayed in order to be meaningful and usable. The goal definition and scoping of the LCA project will determine the time and resources needed. The defined goal and scope will guide the entire process to ensure that the most meaningful results are obtained. Every decision made throughout the goal definition and scoping phase impacts either how the study will be conducted, or the relevance of the final results. The following section identifies the decisions that must be made at the beginning of the LCA study and the impact of these decisions on the LCA process. The following six basic decisions should be made at the beginning of the LCA process to make effective use of time and resources: • • • • • • Define the Goal of the Project. Determine What Type of Information Is Needed to Inform the Decision-Makers. Determine How the Data Should Be Organized and the Results Displayed. Determine What Will or Will Not Be Included in the LCA. Determine the Required Accuracy of Data. Determine Ground Rules for Performing the Work. Each decision and its associated impact on the LCA process are explained below in further detail. 4.3.1 Define the Goal of the Project LCA is a versatile tool for quantifying the overall (cradle-to-grave) environmental impacts from a product, process, or service. The primary goal is to choose the best product, process, or service with the least effect on human health and the environment. There may also be secondary goals for performing an LCA, such as: • To prove one product is environmentally superior to a competitive product. 34 CHEMINFO • • • • To identify stages within the life cycle of a product or process where a reduction in resource use and emissions might be achieved. To determine the impacts to particular stakeholders or affected parties. To establish a baseline of information on a system's overall resource use, energy consumption, and environmental loadings. To help guide the development of new products, processes, or activities toward a net reduction of resource requirements and emissions. 4.3.2 Determine What Type of Information Is Needed to Inform the DecisionMakers LCA can help answer a number of important questions. Identifying the questions that the decision-makers care about will help define the study parameters. Some examples include: • What is the environmental impact to particular interested parties and stakeholders? • Which product or process causes the least environmental impact (quantifiably) overall or in each stage of its life cycle? • How will changes to the current product/process affect the environmental impacts across all life cycle stages? • Which technology or process causes the least amount of acid rain, smog formation, or damage to local trees (or any other impact category of concern)? • How can the process be changed to reduce a specific environmental impact of concern (e.g., global warming)? Once the appropriate questions are identified, it is important to determine the types of information needed to answer the questions. 4.3.3 Determine How the Data Should Be Organized and the Results Displayed LCA practitioners define how data should be organized in terms of a functional unit that appropriately describes the function of the product/process being studied. Comparisons between products/processes must be made on the basis of the same function, quantified by the same functional unit. This ensures that the products/processes being compared are true substitutes for each other. Careful selection of the functional unit to measure and display the LCA results will improve the accuracy of the study and the usefulness of the results. 4.3.4 Determine What Will or Will Not Be Included in the LCA As previously explained, an inventory analysis identifies and quantifies the environmental releases of a product or process throughout its entire life cycle. Ideally, an LCA includes all four stages of a product or process life cycle: raw material acquisition, manufacturing, use/reuse/maintenance, and recycle/waste management. 35 CHEMINFO The four primary life cycle stages are explained in more detail below. These stages can be expanded further to provide additional detail if necessary. 4.3.4.1 Raw Materials Acquisition The life cycle of a product begins with the removal of raw materials and energy sources from the earth. For instance, the harvesting of trees or the mining of non-renewable materials would be considered raw materials acquisition. Transportation of these materials from the point of acquisition to the point of processing is also included in this stage. 4.3.4.2 Manufacturing During the manufacturing stage, raw materials are transformed into a product or package. The product or package is then delivered to the consumer. The manufacturing stage consists of three steps: materials manufacture, product fabrication, and filling/packaging/distribution. Materials Manufacture The materials manufacture step involves the activities that convert raw materials into a form that can be used to fabricate a finished product. Product Fabrication The product fabrication step takes the manufactured material and processes it into a product that is ready to be filled or packaged. Filling/Packaging/Distribution This step finalizes the products and prepares them for shipment. It includes all of the manufacturing and transportation activities that are necessary to fill, package, and distribute a finished product. Products are transported either to retail outlets or directly to the consumer. This stage accounts for the environmental effects caused by the mode of transportation, such as trucking and shipping. 4.3.4.3 Use/Reuse/Maintenance This stage involves the consumer's actual use, reuse, and maintenance of the product. Once the product is distributed to the consumer, all activities associated with the useful life of the product are included in this stage. This includes energy demands and environmental wastes from both product storage and consumption. The product or material may need to be reconditioned, repaired or serviced so that it will maintain its performance. When the consumer no longer needs the product, the product will be recycled or disposed. 36 CHEMINFO 4.3.4.4 Recycle/Waste Management The recycle/waste management stage includes the energy requirements and environmental wastes associated with recycling and disposition of the product or material. 4.3.5 Determine the Required Accuracy of Data The required level of data accuracy for the project depends on the use of the results and the intended audience (i.e., will the results be used to support decision-making in an internal process or a public forum?). For example, if the intent is to use the results in a public forum to support product/process selection to a local community or regulator, then estimated data or best engineering judgement for the primary material, energy, and waste streams may not be sufficiently accurate to justify the final conclusions. In contrast, if the intent of performing the LCA is for internal decision-making purposes only, then estimates and best engineering judgement may be applied more frequently. 4.3.6 Determine Ground Rules for Performing the Work Prior to moving on to the inventory analysis phase, it is important to define some of the logistical procedures for the project. • • • Documenting Assumptions - All assumptions or decisions made throughout the entire project must be reported along side the results of the LCA project. Quality Assurance Procedures - Quality assurance procedures are important to ensure that the goal and purpose for performing the LCA will be met at the conclusion of the project. The level of quality assurance procedures employed for the project depends on the available time and resources and how the results will be used. Reporting Requirements - Defining "up front" how the results should be documented and exactly what should be included in the final report helps to ensure that the final product meets the appropriate expectations. When reporting the results, or results of a particular LCA phase, it is important to thoroughly describe the methodology used in the analysis. 4.4 Life Cycle Inventory A life cycle inventory is a process of quantifying energy and raw material requirements, atmospheric emissions, waterborne emissions, solid wastes, and other releases for the entire life cycle of a product, process, or activity. In the life cycle inventory phase of an LCA, all relevant data is collected and organized. Without an LCI, no basis exists to evaluate comparative environmental impacts or potential 37 CHEMINFO improvements. The level of accuracy and detail of the data collected is reflected throughout the remainder of the LCA process. An inventory analysis produces a list containing the quantities of pollutants released to the environment and the amount of energy and material consumed. The results can be segregated by life cycle stage, by media (air, water, land), by specific processes, or any combination thereof. A life cycle inventory is usually completed used the following steps: • Develop a flow diagram of the processes being evaluated, • Develop a data collection plan, • Collect data, • Evaluate and report results. Each step is summarized below. 4.4.1 Develop a Flow Diagram A flow diagram is a tool to map the inputs and outputs to a process or system. The goal definition and scoping phase establishes initial boundaries that define what is to be included in a particular LCA; these are used as the system boundary for the flow diagram. Unit processes inside of the system boundary link together to form a complete life cycle picture of the required inputs and outputs (material and energy) to the system. A flow diagram for a complex process may look like the following figure. The individual energy, materials flows, and emissions are summed to provide the net flows in and out of the system boundary. The "system" or "system boundary" can vary for every LCA project. This is one of the main reasons for the different LCA results. Figure 6: Process Flow Diagram 38 CHEMINFO 4.4.2 Develop an LCI Data Collection Plan As part of the goal definition and scoping phase, the required accuracy of data was determined. When selecting sources for data to complete the life cycle inventory, an LCI data collection plan ensures that the quality and accuracy of data meet the expectations of the decision-makers. Key elements of a data collection plan include the following: • Defining data quality goals, • Identifying data sources and types, • Identifying data quality indicators. Each element is described below. • • • Define Data Quality Goals - Data quality goals provide a framework for balancing available time and resources against the quality of the data required to make a decision regarding overall environmental or human health impact. Identify Data Quality Indicators - Data quality indicators are benchmarks to which the collected data can be measured to determine if data quality requirements have been met. Identify Data Sources and Types - For each life cycle stage, unit process, or type of environmental release, specify the necessary data source and/or type required to provide sufficient accuracy and quality to meet the study's goals. Defining the required data sources and types prior to data collection helps to reduce costs and the time required to collect the data. 4.4.3 Collect Data The flow diagram developed in Step 1 provides the road map for data to be collected. Step 2 specifies the required data sources, types, quality, accuracy, and collection methods. Step 3 consists of finding and filling in the flow diagram and worksheets with numerical data. This may not be a simple task. Some data may be difficult or impossible to obtain, and the available data may be difficult to convert to the functional unit needed. Therefore, the system boundaries or data quality goals of the study may have to be refined based on data availability. This iterative process is common for most LCA's. Data collection efforts involve a combination of research, site-visits and direct contact with experts, which generate large quantities of data. An electronic database or spreadsheet can be useful to hold and manipulate the data. As an alternative to developing a computer model, it may be more effective to buy a commercially available LCA software package. 39 CHEMINFO 4.4.4 Evaluate and Document the LCI Results Now that the data has been collected and organized into one format or another, the accuracy of the results must be verified. The accuracy must be sufficient to support the purposes for performing the LCA as defined in the goal and scope. When documenting the results of the life cycle inventory, it is important to thoroughly describe the methodology used in the analysis, define the systems analyzed and the boundaries that were set, and all assumptions made in performing the inventory analysis. The outcome of the inventory analysis is a list containing the quantities of pollutants released to the environment and the amount of energy and materials consumed. The information can be organized by life cycle stage, by media (air, water, land), by specific process, or any combination thereof. 4.5 Life Cycle Impact Assessment The Life Cycle Impact Assessment (LCIA) phase of an LCA is the evaluation of potential human health and environmental impacts of the environmental resources and releases identified during the life cycle inventory (LCI). A life cycle impact assessment attempts to establish a linkage between the product or process and its potential environmental and health impacts. The key concept in this component is that of stressors. A stressor is a set of conditions that may lead to an impact. For example, if a product or process is emitting greenhouse gases, the increase of greenhouse gases in the atmosphere may contribute to global warming. Processes that result in the discharge of excess nutrients into bodies of water may lead to eutrophication. An LCIA provides a systematic procedure for classifying and characterizing these types of environmental effects. Key Steps of a Life Cycle Impact Assessment The following steps comprise a life cycle impact assessment. • • • • Selection and Definition of Impact Categories - identifying relevant environmental impact categories (e.g., global warming, acidification, terrestrial toxicity). Classification - assigning LCI results to the impact categories (e.g., classifying CO2 emissions to global warming). Characterization - modeling LCI impacts within impact categories using science-based conversion factors. (e.g., modeling the potential impact of CO2 and methane on global warming). Evaluating and Reporting LCIA Results - gaining a better understanding of the reliability of the LCIA results. 40 CHEMINFO 4.5.1 Select and Define Impact Categories The first step in an LCIA is to select the impact categories that will be considered as part of the overall LCA. This step should be completed as part of the initial goal and scope definition phase to guide the LCI data collection process and requires reconsideration following the data collection phase. For an LCIA, impacts are defined as the consequences caused by the input and output streams of a system on human health, plants and animals, or the future availability of natural resources. Typically LCIA’s focus on the potential impacts to three main categories: human health, ecological health, and resource depletion. The following table shows some of the more commonly used impact categories. 41 CHEMINFO Table 7: Common Impact Categories Impact Category Scale Relevant LCI Data (i.e., classification) Common Description of Characterization Characterization Factor Factor Global Warming Global Global Potential Warming Converts LCI data to carbon dioxide (CO2) equivalents Note: global warming potentials can be 50, 100, or 500 year potentials. Stratospheric Ozone Depletion Global Ozone Potential Depleting Converts LCI data trichlorofluoromethane (CFC-11) equivalents Acidification Regional Local Eutrophication Local Photochemical Smog Terrestrial Toxicity Aquatic Toxicity Local Human Health Global Regional Local Global Regional Local Carbon Dioxide (CO2) Methane (CH4) Nitrous Oxide (N2O) Perfluorocarbons (PFCs) Hydrofluorocarbons (HFCs) Sulphur Hexafluoride (SF6) Chlorofluorocarbons (CFCs) Hydrochlorofluorocarbons (HCFCs) Methyl Bromide (CH3Br) Chlorofluorocarbons (CFCs) Hydrochlorofluorocarbons (HCFCs) Halons Methyl Bromide (CH3Br) Sulphur Oxides (SOx) Nitrogen Oxides (NOx) Hydrochloric Acid (HCl) Hydrofluoric Acid (HF) Ammonia (NH3) Phosphate (PO4) Nitrogen Oxide (NO) Nitrogen Dioxide (NO2) Nitrates Ammonia (NH3) Non-methane hydrocarbon (NMHC) Toxic chemicals with a reported lethal concentration to rodents Toxic chemicals with a reported lethal concentration to fish Total releases to air, water, and soil. Resource Depletion Land Use Local Local Global Regional Local Acidification Potential Converts LCI data to hydrogen (H+) ion equivalents. Eutrophication Potential Converts LCI phosphate equivalents. 42 data to (PO4) Photochemical Oxidant Converts LCI data to ethane Creation Potential (C2H6) equivalents. LC50 Converts LC50 data to equivalents. LC50 Converts LC50 data to equivalents. L50 Converts LC50 data to equivalents. Quantity of minerals used Quantity Resource of fossil fuels used Potential Quantity disposed of in a landfill to Depletion Converts LCI data to a ratio of quantity of resource used versus quantity of resource left in reserve. Solid Waste Converts mass of solid waste into volume using an estimated density. CHEMINFO 4.5.2 Classification The purpose of classification is to organize and possibly combine the LCI results into impact categories. For LCI items that contribute to only one impact category, the procedure is a straightforward assignment. For LCI items that contribute to two or more different impact categories, a rule must be established for classification. There are two ways of assigning LCI results to multiple impact categories: • Allocate a representative portion of the LCI results to the impact categories to which they contribute. This is typically allowed in cases when the effects are dependent on each other. • Assign all LCI results to all impact categories to which they contribute. This is typically allowed when the effects are independent of each other. 4.5.3 Characterization Impact characterization uses science-based conversion factors, called characterization factors, to convert and combine the LCI results into representative indicators of impacts to human and ecological health. Characterization factors also are commonly referred to as equivalency factors. Characterization provides a way to directly compare the LCI results within each impact category. Impact indicators are typically characterized using the following equation: Inventory Data × Characterization Factor = Impact Indicators For example, all greenhouse gases can be expressed in terms of carbon dioxide (CO2) equivalents by multiplying the relevant LCI results by a CO2 characterization factor and then combining the resulting impact indicators to provide an overall indicator of global warming potential. The key to impact characterization is using the appropriate characterization factor. For some impact categories, such as global warming and ozone depletion, there is a consensus on acceptable characterization factors. For other impact categories, such as resource depletion, a consensus is still being developed. 4.5.4 Evaluate and Document the LCIA Results When documenting the results of the life cycle impact assessment, thoroughly describe the methodology used in the analysis, define the systems analyzed and the boundaries that were set, and all assumptions made in performing the inventory analysis. 43 CHEMINFO 4.6 Life Cycle Interpretation Life cycle interpretation is a systematic technique to identify, quantify, check, and evaluate information from the results of the life cycle inventory (LCI) and the life cycle impact assessment (LCIA), and communicate them effectively. Life cycle interpretation is the last phase of the LCA process. The International Organization for Standardization (ISO) has defined the following two objectives of life cycle interpretation: • • Analyze results, reach conclusions, explain limitations and provide recommendations based on the findings of the preceding phases of the LCA and to report the results of the life cycle interpretation in a transparent manner. Provide a readily understandable, complete, and consistent presentation of the results of an LCA study, in accordance with the goal and scope of the study. Interpreting the results of an LCA is not as simple as “2 is better then 3, therefore Alternative A is the best choice”! While conducting the LCI and LCIA, it is necessary to make assumptions, engineering estimates, and decisions based on your values and the values of involved stakeholders. Each of these decisions must be included and communicated within the final results to clearly and comprehensively explain conclusions drawn from the data. In some cases, it may not be possible to state that one alternative is better than the others because of the uncertainty in the final results. This does not imply that efforts have been wasted. The LCA process will still provide decision-makers with a very valuable and clearer understanding of the environmental loadings and potential environmental and health impacts associated with each alternative, where they occur (locally, regionally, or globally), and the relative magnitude of each type of impact in comparison to each of the proposed alternatives included in the study. The purpose of conducting an LCA is to better inform decision-makers by providing a particular type of information (often unconsidered), with a life cycle perspective of environmental and human health impacts associated with each product or process. However, LCA does not take into account technical performance, cost, or political and social acceptance. LCA results should be integrated with other business and public policy decision-making tools. The following steps to conducting a life cycle interpretation are identified and discussed: • • • Identify Significant Issues. Evaluate the Completeness, Sensitivity, and Consistency of the Data. Draw Conclusions and Recommendations. 44 CHEMINFO Figure 7: Life Cycle Interpretation Process 4.6.1 Identify Significant Issues Determining significant issues of a product system may be simple or complex. Significant issues can include: • • • inventory parameters like energy use, emissions, waste, etc. impact category indicators like land use, acidification, eutrophication, etc. contributions of different life cycle stages to LCI or LCIA results such as individual unit processes or groups of processes (e.g., transportation, energy production). 4.6.2 Evaluate the Completeness, Sensitivity, and Consistency of the Data The evaluation step of the interpretation phase establishes the confidence in and reliability of the results of the LCA. This is accomplished by completing the following tasks to ensure that products/processes are fairly compared: • • • Completeness Check - examining the completeness of the study Sensitivity Check - assessing the sensitivity of the significant data elements that influence the results most greatly Consistency Check - evaluating the consistency used to set system boundaries, collect data, make assumptions, and allocate data to impact categories for each alternative. 45 CHEMINFO After completing steps 1 and 2, it has been determined that the results of the impact assessment and the underlying inventory data are complete, comparable, and acceptable to draw conclusions and make recommendations. 4.6.3 Draw Conclusions and Recommendations The objective of this step is to interpret the results of the life cycle impact assessment (LCIA, not the LCI) to determine which product/process has the overall least impact to human health and the environment, and/or to one or more specific areas of concern as defined by the goal and scope of the study. 4.6.4 Reporting the Results The materials should be assembled into a comprehensive report documenting the study in a clear and organized manner. This will help communicate the results of the assessment fairly, completely, and accurately to others interested in the results. The report presents the results, data, methods, assumptions and limitations in sufficient detail to allow the reader to comprehend the complexities and trade-offs inherent in the LCA study. 4.7 Types of LCA Models In the literature there appear to be two primary means of determining the emissions that are embedded in energy production facilities: a process-chain analysis (PCA) and an input/output analysis (IOA). The PCA calculates the energy embedded in and the emission-equivalents caused by the production of materials used in the application. The IOA works with economic sectors related to the manufacturing activities. The PCA approach requires some knowledge of the materials included in the facility whereas the IOA only requires an understanding of the costs of construction and the economic structure of the country or region where the construction is occurring. Both approaches should yield similar results and they are discussed briefly in the following sections. 4.7.1 Process Chain Analysis The PCA looks at the materials (steel, concrete, plastics, etc.) and converts them, considering all underlying production steps, into the corresponding amount of energy used and GHGs emitted. Shortcomings of the PCA are that the method is intrinsically incomplete (some processes cannot be expressed in an amount of material and are therefore likely to be overlooked) and that all products, made from the same basic material, are dealt with in the same way. Materials produced in different countries may also have different energy and materials flows making it sometimes difficult to extrapolate results between regions. 46 CHEMINFO PCA basis is an inventory analysis using bottom-up data collection. It investigates the flow of materials and energy in each production process. Each material or energy that forms the main process is traced back through its initial extraction. It evaluates the embedded energy and the embedded emissions caused by the material production. PCA considers all individual emission points of GHG, and therefore requires careful analysis of all flow of energy and materials associated with its links of production processes. Hence, emission factors of all energy types and all materials required by all the process steps must be available. Data collection can be very time consuming and complex. For example, the PCA approach is the way that most pathways in the GHGenius model have been developed. In GHGenius there is data on the energy and emissions associated with many of the materials typically found in energy production facilities. 4.7.2 Input Output Analysis The IOA divides a product into its economic components. Each input, which contributes to the creation of the final product, is ascribed to an economic sector (machinery, electrical, services, etc). For each sector, an average product is calculated, which is characterized by an amount of energy needed and an amount of GHG emitted. The advantage of the IOA is that each input can easily be expressed in an economic value. The main shortcoming of the IOA is that all products are identified as an average product of the covering sector. A sector, however, contains many products for which the ratio price/energy-input is not necessarily the same (e.g. the price difference between a luxury vehicle and a sub-compact is much greater than the relative difference in energy requirement, but both products belong to the same sector ‘vehicles’). Another shortcoming is that the number of sectors may be limited. The IOA also requires the relevant relationship between the economic value of the sector and the energy and emissions attributed to the sector. These are not always available. New industrial processes for which there is no historical data are difficult to assess with the input/output analysis. 47 CHEMINFO 5. Life Cycle Models, Initial Screening 5.1 Overview Literature and Internet searches were undertaken to identify models that could potentially provide a life cycle analysis (LCA) for bioethanol. An extensive list of potential models was identified, and these were screened to determine which offered potential to evaluate bioethanol. The list of models identified is shown below. • • • • • • • • • • • • • • • • • • • ASPEN Plus BEES BESS The Boustead Model CMLCA CUMPAN DAYCENT Eco-Indicator 99 Ecoinvent ECO-it ECOPRO EcoScan EDIP EIE-Athena EIO-LCA EMPA EPS 2000 EUKLID GaBi • • • • • • • • • • • • • • • • • • GEMIS GHGenius GREET IVAM LCA KCL-ECO LCAiT LCAPIX LEM MIET PEMS PIA Regis SimaPro SPINE TEAM TRACI UMBERTO WISARD These models were initially reviewed to select those that offered the most potential to conduct a sensitivity analysis under the context of this engagement. Namely, this includes selecting models that: • • • were developed to address the biofuels life cycle (as opposed to addressing another life cycle, such as building materials); are expected to have the built-in capabilities to assess the biofuels life cycle (and do not require the user to assemble processes and data); and continue to be available to allow the consultants to conduct a sensitivity analysis under the context of this study. 48 CHEMINFO The results of the screening process suggest that the following may be most capable of conducting life cycle assessments of bioethanol under the context of this study: BEES EIO-LCA GEMIS GREET SimaPro BESS GaBi GHGenius LEM These nine models are examined in further detail in a later section. 5.2 Screening Assessment of Available Models The models were screened to identify their potential to address the ethanol life cycle. The generic and available models were evaluated. Others may have developed or customized these generic models to include modules for addressing the biofuels life cycle. Proprietary, customized models were not included in the analysis. 5.2.1 ASPEN Plus Aspen Plus is a process modeling tool for conceptual design, optimization, and performance monitoring for the chemical, polymer, specialty chemical, metals and minerals, and coal power industries. 21 It is not a model suitable for conducting a life cycle assessment of biofuels, and is not considered further. 5.2.2 BEES The BEES (Building for Environmental and Economic Sustainability) software was developed by National Institute for Standards and Technology (NIST) Building and Fire Research Laboratory. It was designed to help select cost-effective, environmentally-preferable building products. BEES measures the environmental performance of building products by using the lifecycle assessment approach specified in the ISO 14040 series of standards. Version 4.0 of the Windows-based decision support software, aimed at designers, builders, and product manufacturers, includes actual environmental and economic performance data for 230 building products. 22 BEES 4.0 runs on Windows 95, and beyond personal computers with at least 60 MB of available disk space. A copy can be downloaded from the Internet. 23 21 http://www.aspentech.com/products/aspen-plus.cfm http://www.bfrl.nist.gov/oae/software/bees/ 23 http://www.bfrl.nist.gov/oae/software/bees/registration.html 22 49 CHEMINFO In support of the 2002 Farm Security and Rural Investment Act (P.L. 107-171), BEES was adapted for application to biobased products (called BEES Please for USDA). The BEES Environmental Performance Score combines product performance across all 12 environmental impacts into a single score. These impacts are: 1. global warming; 2. acidification; 3. eutrophication; 4. fossil fuel depletion; 5. indoor air quality; 6. habitat alteration; 7. water intake; 8. criteria air pollutants; 9. human health; 10. smog; 11. ozone depletion; and 12. ecological toxicity. The lower the score, the better is the product’s overall environmental performance. Give the adaptation to address biobased products, BEES Please for USDA may be suitable for conducting a life cycle assessment of biofuels, and is examined in more detail in a later section. 24 5.2.3 BESS BESS is the Biofuel Energy Systems Simulator developed at the University of Nebraska Lincoln. The BESS model is a software tool to calculate the energy efficiency, greenhouse gas emissions, and natural resource requirements of corn–to-ethanol biofuel production systems. The non-commercial version of BESS can be downloaded over the Internet for free. 25,26 The BESS model has four components: (1) crop production; (2) ethanol biorefinery; (3) cattle feedlot; and (4) anaerobic digestion (optional). 27 The model does not include emissions from fuel distribution or use. The model includes ethanol production from corn. The developers suggest that the model will be extended to cover ethanol from corn stover and switchgrass for cellulosic ethanol in the future. The model provides outputs in terms of: • • • energy use; greenhouse gas emissions - CO2, CH4, and N2O, as well as global warming potential based on those three greenhouse gases; and environmental requirements - land, grain, water, and petroleum. The model is populated with U.S. (average) data, and a regional analysis based on north-eastern U.S. coal or natural gas inputs can be conducted. BESS is a pre-built biofuels life cycle model that includes North American data, and as such is considered further in a later section. 24 Efforts were made to contact BEES Please for USDA to understand capabilities with respect to the biofuels life cycle (telephone call January 8, 2008). No additional information on BEES Please for USDA was made available. 25 http://www.bess.unl.edu/download/ 26 Several e-mail requests to the University of Nebraska - Lincoln requesting the price of the commercial version have not been returned. 27 University of Nebraska Lincoln (2007), BESS Biofuel Energy Systems Simulator Users Guide. 50 CHEMINFO 5.2.4 The Boustead Model The Boustead Model is a computer modeling tool for lifecycle inventory calculations. 28 The model is composed of three main groups of files: the program files, the core data files, and the top data files. A licence can be purchased to use the Boustead software and database. Licensees receive an offthe-shelf boxed package containing the database and software on CD-ROM as well as an operating manual, an Introduction to LCA book and a printed index of operations and conversion factors. In the supplied databases there are nearly 13,000 individual unit operations, covering a vast number of materials processing and fuel production processes. However, a review of these individual unit operations suggests that the processes do not cover biofuels (bioethanol or biodiesel) production. 29 While this model could be used to build up a life cycle emissions model for biofuels, it does not appear to come with those capabilities built in and is not considered further. 30 5.2.5 CENTURY and DAYCENT The CENTURY agroecosystem model is the latest version of the soil organic model. This model simulates carbon, nitrogen, phosphorus, and sulphur dynamics through an annual cycle over time scales of centuries and millennia. CENTURY was especially developed to deal with a wide range of cropping system rotations and tillage practices for system analysis of the effects of management and global change on productivity and sustainability of agroecosystems. 31 Century 5 is a research version of the Century model that has not been released for public download. Century 4.0 is a freely available version of the Century model that can be downloaded. 32 The DAYCENT ecosystem model is a daily version of CENTURY. It is not a model suitable for conducting a life cycle assessment of biofuels, and is not considered further. 28 http://www.boustead-consulting.co.uk/products.htm http://www.boustead-consulting.co.uk/download/Modelcontents.pdf 30 Boustead Consulting was contacted on December 18 to confirm that the model does not have the built-in capabilities to assess to address the biofuels life cycle. No response has been received. 31 http://nrel.colostate.edu/projects/century5/reference/html/Century/overview.htm 32 http://www.nrel.colostate.edu/projects/century/ 29 51 CHEMINFO 5.2.6 CMLCA CMLCA is an abbreviation of Chain Management by Life Cycle Assessment. It is a software tool that is intended to support the technical steps of the life cycle assessment procedure (LCA). A demonstration version with full capability is available. For commercial use, a fee for an indefinite licence is due per copy installed. The fee is approximately C$1,500. The model was prepared at Leiden University, the Netherlands. The latest version (Version 4.2) was published in May 2004. The source website reports that “The present version is, like all versions, an experimental release. It will almost surely contain errors ... The user is advised to store data quite regularly, as the program may crash at unexpected points.” It also reports that “CMLCA does not provide a flexible user interface. Exchange of data with other programs is cumbersome. There is almost no graphical output. There is no online help, neither is there a helpdesk. It may contain programming errors.” 33 A preliminary review of descriptions of the model suggest that it does not have the built-in capabilities addressing the biofuels life cycle, but rather relies on custom builds. 34 CMLCA is not considered further. 5.2.7 CUMPAN The CUMPAN model was originally developed by the University of Hohenheim and released in 1996. It was later acquired by Debis Systemhaus Engineering AG (now majority owned by Deutsch Telecom, along with Daimler Chrysler). Little information is presently available describing CUMPAN. Only a German version was reportedly available. 35 One report suggests that it could be licensed for about $8,400 Canadian in 2006, and that about 62 licenses were sold. 36 Extensive efforts were made without success to secure a copy of the CUMPAN and corresponding documentation. 37 It is expected that the CUMPAN model has not been updated or made available for several years, and it is not considered further for this study. 33 http://www.leidenuniv.nl/cml/ssp/software/cmlca/faq.html http://www.leidenuniv.nl/cml/ssp/software/cmlca/faq.html 35 Center for Clean Products and Clean Technologies, University of Tennessee (1996), Evaluation Of Life-Cycle Assessment Tools. 36 EU DG Environment (2005), Making Life Cycle Assessment Information and Interpretive Tools Available. 37 Efforts were made to secure the CUMPAN model through extensive Internet searches, as well as telephone calls to T-Systems and several e-mails to the CUMPAN prime contact (Horst Krasowski). In addition, a PowerPoint presentation of CUMPAN capabilities was been requested by e-mail, nothing has been received to date (per http://www.ivl.se/rapporter/pdf/B1390.pdf). 34 52 CHEMINFO 5.2.8 Eco-Indicator 99 The Eco-indicator 99 is a science based impact assessment method for LCA. It offers a way to measure various environmental impacts, and shows a final result in a single score by PRé Consultants. 38 The method is also the basis for the calculation of eco-indicator scores for materials and processes. These scores can be used as a design for environment tool for designers and product managers to improve products. The impact assessment method is widely used by life cycle assessment practitioners around the world. Eco-indicator 99 scores can be used to make your own environmental assessment of a product in a matter of minutes (using over 200 predefined scores for commonly used materials and processes). Eco-Indicator 99 is an impact assessment method and not a model suitable for conducting a life cycle assessment of biofuels, and is not considered further. 5.2.9 Ecoinvent The Ecoinvent database v2.0 contains international industrial life cycle inventory data on energy supply, resource extraction, material supply, chemicals, metals, agriculture, waste management services, and transport services. 39 It is the product of the Swiss Centre for Life Cycle Inventories, a joint initiative of several partners belonging to the Domain of the Swiss Federal Institutes of Technology (ETH) and supported by different Swiss Federal Offices. The database is sold by vendors of life cycle impact models that use Ecoinvent, for example GaBi and Sima Pro. The database with its 4,000 life cycle inventory datasets and almost 300 impact assessment indicators is available online. The model contains some data on biofuels, including a dataset on ethanol from corn for the U.S. and biodiesel from soybeans for Brazil. 40 Ecoinvent is a database, and by itself is not suitable for conducting a life cycle assessment of biofuels, and is not considered further. 38 http://www.pre.nl/eco-indicator99/default.htm http://www.ecoinvent.org/ 40 http://www.ecoinvent.org/fileadmin/documents/en/ecoinventData-v2.0_Contents.pdf 39 53 CHEMINFO 5.2.10 ECO-it ECO-it is a life cycle assessment software model offered by PRé Consultants. ECO-it calculates the environmental load, and shows which parts of the product's life cycle contribute most. It is described as a being a tool for product and packaging designers. 41 ECO-it comes with over 200 eco-indicator 99 scores for commonly used materials such as metals, plastics, paper, board and glass, as well as production, transport, energy and waste treatment processes (see Eco-Indicator 99). It calculates the environmental load of a product and shows which parts of the product contribute most. A working, 10-day evaluation demonstration program is available over the Internet. 42 Eco-it is a building block model, does not represent a constructed biofuels life cycle assessment model, and is not considered further. 5.2.11 ECOPRO EcoPro is no longer distributed, and is not considered further. 43 5.2.12 EcoScan Ecoscan 3.0 analyzes the environmental impact and cost of products. The software tool can be used by managers and engineers who implement EcoDesign in real life product development. A current source of the EcoScan software was sought, but not found. It is expected that the company offering EcoScan (TNO), no longer offers the product. A search of TNO’s website did not find the product. 44 As it appears that EcoScan product is no longer available, it is not considered further. 41 http://www.pre.nl/eco-it/eco-it.htm http://www.pre.nl/eco-it/download_eco-it.htm 43 The Sinum Eco-Pro website (http://www.sinum.com/htdocs/e_software_ecopro.shtml) states “We apologise, but the link you used is outdated and the distribution and development of EcoPro has been stopped a while ago.” (November 19, 2007). 44 http://www.tno.nl/index.cfm 42 54 CHEMINFO 5.2.13 EDIP The EDIP Methodology (Environmental Design of Industrial Products) for life cycle assessment was established during the 1990's. The methodology was mainly developed as a tool for product development in Danish industry. The EDIP PC-Tool was developed for the Danish EPA. The EDIP PC-Tool is a Windows application and database that supports the LCA process carried out according to the EDIP method. An updated beta version 3.0 was released in October 2002. The tool costs DKK 4375 (about C$900). 45 To carry out an LCA, detailed information on all the processes and materials included in the life cycle of the product is needed. 46 The EDIP PC-Tool appears to be a building block model, does not represent a constructed biofuels life cycle assessment model, and is not considered further. 5.2.14 EIO-LCA The Economic Input Output-Life Cycle Assessment was developed by the Carnegie-Mellon Green Design Institute. The model is based on 1997 U.S. economic data, and is available online at no charge. The EIO-LCA model allows for the estimation of some environmental impacts from producing a certain dollar amount of any of 500 commodities or services in the United States. It provides guidance on the relative impacts of different types of products, materials, services, or industries with respect to resource use and emissions throughout the U.S. The impacts are from production only. Impacts from use, waste disposal, etc. are not included. The model provides estimates of economic activity, conventional air pollutants (SO2, CO, NOx, VOCs, Lead, and PM10), greenhouse gases (CO2, CH4, N2O, CFCs), energy, toxic releases, and employment. Data can be graphed and mapped. EIO-LCA has components that may support life cycle assessment of biofuels, and will be examined in more detail in a later section. 5.2.15 EMPA EMPA is the Swiss materials science and technology research institution. It specializes in applications, focused research and development, and provides high-level services in the field of sustainable materials science and technology. EMPA has a Life Cycle Assessment and Modeling Unit that analyses the effects of products, technical process and social activities on the environment. 45 46 http://glwww.mst.dk/indu/03040000.htm http://www.epa.gov/NRMRL/lcaccess/pdfs/appendices_lca101.pdf 55 CHEMINFO EMPA is not a life cycle model for assessing biofuels, and is not considered further. 5.2.16 Environmental Impact Estimator Environmental Impact Estimator can assess the environmental implications of industrial, institutional, office, and both multi-unit and single family residential designs. The Estimator incorporates the Athena Institute’s internationally recognized life cycle inventory databases, covering more than 90 structural and envelope materials. It simulates over 1,000 different assembly combinations and is capable of modeling 95% of the building stock in North America. 47 This software is not designed to model fuel cycles, and is not considered further. 5.2.17 EPS 2000 The EPS (Environmental Priority Strategies) method was developed in Sweden. It calculates an environmental load unit which essentially comes from taking LCI data, classifying it into five categories known as safeguard areas (biodiversity, human health, production, resources, and aesthetic values) and multiplying each item by unit effects expressed as monetary values. These unit effects are estimates of a society’s willingness to pay to keep from causing damage to the five safeguard areas. A final environmental load unit (ELU) is calculated and then equated to a currency (e.g. 1 ELU = 1 ECU). 48 The EPS method does not represent a constructed biofuels life cycle assessment model, and is not considered further. 5.2.18 EUKLID Euklid was reportedly made available in 1996, primarily to assess the impacts of processes and packaging. 49 It is expected that this model is no longer available, and it will not be considered further. 50 47 http://www.athenasmi.ca/tools/docs/Athena_Institute-Software.pdf http://www.icmm.com/uploads/35Eco-Indices.pdf 49 http://www.sematech.org/docubase/document/4238atr.pdf 50 Attempts were made to find this model or descriptions of this model via an Internet search and through contact with the Fraunhofer Institut (by telephone and e-mail). 48 56 CHEMINFO 5.2.19 GaBi GaBi was developed by the German company PE Europe GmbH and IKP at the University of Stuttgart. The first version of GaBi was developed about 15 years ago. Since then a wide range of production companies has participated in the further development of the software. 51 GaBi is available in several versions, including GaBi Professional and GaBi Lite. GaBi costs approximately C$10,000 for the professional version and core databases. Supplementary databases cost more (some expected to cost in excess of C$10,000). 52 The Professional Version comes with an extensive core database, and the option to purchase additional databases. The core database include German, European, and North American data. Additional databases appear to provide information on the biofuels life cycle (notably Extension Database XII). This information would allow the development of modules to estimate life cycle impacts. While GaBi does not appear to be Canadianized, and modules for biofuels life cycle impact assessment are not built-in, it has some potential to assess biofuels life cycles and will be examined in further detail in a later section. 5.2.20 GEMIS GEMIS is a life-cycle analysis program and database for energy, material, and transport systems - it is available freely at no cost (public domain). 53 The basic version 1.0 of the computer program GEMIS was developed in 1987-1989 as a tool for the comparative assessment of environmental effects of energy by Öko-Institut and Gesamthochschule Kassel (GhK). Since then, the model was continuously upgraded and updated. GEMIS includes the total life-cycle in its calculation of impacts - i.e. fuel delivery, materials used for construction, waste treatment, and transports/auxiliaries. The GEMIS database offers information on fuels (including biofuels), processes, materials, and transport. It covers the full product life-cycle and a wide range of impact categories (such as air pollutants, greenhouse gases, and land use). GEMIS may support or have components that support life cycle assessment of biofuels, and will be examined in more detail in a later section. 51 http://www.gabi-software.com/ http://www.lca-center.dk/cms/site.asp?p=4633 53 http://www.oeko.de/service/gemis/en/index.htm 52 57 CHEMINFO 5.2.21 GHGenius Dr. Mark Delucchi developed the first version of his Lifecycle Emissions Model (LEM) during the period of 1987-1993. Partial Canadianization of LEM was completed by Dr. Delucchi for Natural Resources Canada in late 1998 through to March 1999. The partially Canadianized version of the fuel cycle model was the basis for the development of GHGenius. The model was used for a number of studies for Governments and Industry between 1999 and 2007. For each study the data in the model was further refined for Canadian circumstances. 54 GHGenius focuses on the life cycle assessment (LCA) of current and future fuels for transportation applications. All of the steps in the life cycle are included in the model from raw material acquisition to end-use. The fuel cycle segments span feedstock production and recovery, fertilizer manufacture, land use changes and cultivation associated with biomass derived fuels, leaks and flaring associated with production of oil and gas, feedstock transport, fuel production (as in production from raw materials), emissions displaced by co-products of alternative fuels, fuel storage and distribution at all stages, fuel dispensing at the retail level, vehicle operation, carbon in fuel from air, vehicle assembly and transport, and materials used in the vehicles. The model includes pathways for ethanol and biodiesel production from various feedstocks. GHGenius is capable of supporting a life cycle assessment of biofuels, and will be examined in more detail in a later section. 5.2.22 GREET Argonne National Laboratory, sponsored by the U.S. Department of Energy's Office of Energy Efficiency and Renewable Energy, developed a life-cycle model called GREET (Greenhouse gases, Regulated Emissions, and Energy use in Transportation). The first version of GREET was released in 1996. Since then, Argonne has continued to update and expand the model. The most recent GREET versions are GREET 1.8a version for fuel-cycle analysis and GREET 2.8a version for vehicle-cycle analysis. The model is freely available over the Internet. 55 Greet allows researchers and analysts to evaluate various vehicle and fuel combinations on a fuel-cycle/vehicle-cycle basis. GREET includes more than 100 fuel production pathways for energy feedstocks and more than 75 vehicle / fuel system configurations. GREET takes into consideration various stages of corn, sugar cane, and cellulosic ethanol production, as well as biodiesel from soybeans. 54 http://www.ghgenius.ca/ http://www.transportation.anl.gov/software/GREET/greet_1-8a_download_form.html http://www.transportation.anl.gov/software/GREET/greet_2-8a_download_form.html 55 58 CHEMINFO GREET is capable of supporting a life cycle assessment of biofuels, and will be examined in more detail. 5.2.23 IVAM LCA IVAM is an environmental research and consultancy institute affiliated to the University of Amsterdam. The IVAM LCA database is a compilation of several databases. It consists of over 1,300 unit processes. The nomenclature of the database is adapted to the standard SimaPro database and the Ecoinvent database for SimaPro. The database is extensive on the subjects of building and construction sector, food production and waste management. IVAM LCA is a database and not model focused on transportation fuels, and is not considered further. 5.2.24 KCL-ECO KCL is a privately-owned Finnish based research company serving the global paper and related forest cluster industries as well as the end-users of paper and board products. KCL EcoData is a continuously updated LCI database primarily intended for life-cycle inventory calculations related to forest products. The model is specific to forest products, and does not include capabilities for ethanol production. KCL-ECO is not positioned to assess a biofuels life cycle, and it is not considered further. 5.2.25 LCAiT THE LCAiT software has been developed by CIT Ekologik for the environmental assessment of products and processes. 56 This model may no longer be available, and it is not considered further. 57 5.2.26 LCAPIX The LCAPIX Module provides a stand alone software application, which can analyze processes on a product basis, determine environmental load centres, and allow for development of a comprehensive database. LCAPIX provides simple environmental comparisons of any product, 56 http://ew.eea.europa.eu/Industry/Cleaner/Theme_2/b/Tools_for_analysis_and_evaluation/URL999072874/ More information on LCAiT were not found, and the CIT Ekologik LCAiT website could not be accessed (http://www.lcait.com). 57 59 CHEMINFO process or service. It is designed to help implement an effective environmental management strategy (EMS), and ensure future efficiency and profitability. A demo version can be downloaded free of charge. 58 A one time licensing fee of US$595 applies for LCAPIX version 1.1 as a standalone application. A one time licensing fee of US$1995 applies for LCAPIX Client/Server Application. An initial review of the LCAPIX manual suggests that this model is not built to address biofuels life cycle impacts, and this model is not considered further. 59 5.2.27 LEM The Lifecycle Emissions Model (LEM) was developed by Dr. Mark Delucchi. The LEM model estimates energy use, criteria pollutant emissions, and CO2-equivalent greenhouse-gas emissions from a variety of transportation and energy lifecycles. It includes a wide range of modes of passenger and freight transport, electricity generation, heating and cooking, and more. For transport modes, it represents the lifecycle of fuels, vehicles, materials, and infrastructure. It energy use and all regulated air pollutants plus so-called greenhouse gases. It includes input data for up to 20 countries, for the years 1970 to 2050, and is fully specified for the U. S. 60 The model includes pathways for the production of biofuels (ethanol and biodiesel). While LEM is not widely available, it appears to be capable of supporting a life cycle assessment of biofuels, and will be examined in more detail in a later section. 5.2.28 MIET MIET 3.0 is the successor of MIET 2.0, a Missing Inventory Estimation Tool for Life Cycle Assessment (LCA). MIET is a Microsoft Excel spreadsheet that enables LCA practitioners to estimate LCI of missing flows that were truncated. MIET is based on U.S. input-output tables and environmental data. MIET 3.0 includes 480 commodities and services, as well as about 1,200 different environmental interventions including air, water, industrial and agricultural soil emissions, and resource use by various industrial sectors. 58 http://www.kmlmtd.com/demodld/index.html The user manual is available at http://www.kmlmtd.com/demodld/lcapix20_manual.pdf 60 Delucchi, M. (2002), Overview of the Lifecycle Emissions Model (http://www.its.ucdavis.edu/publications/2002/UCD-ITS-RR-02-02.pdf) 59 60 CHEMINFO MIET 2.0 can be downloaded for free from the CML website after filling out a short questionnaire. 61 MIET 3.0 is incorporated in the latest version of the SimaPro software of PRé consultants and is available as stand-alone software package from Enviro Informatica under the name CEDA 3.0 (Comprehensive Environmental Data Archive). MIET 3.0 does not appear to have built-in capabilities to address the biofuels life cycle, 62 and is not considered further. 5.2.29 PEMS The PEMS software is no longer available, and is not considered further. 63 5.2.30 PIA PIA, the Product Improvement Analysis, is sold by the Toegepaste Milieu Economie TME of The Hague, Netherlands. A demonstration copy of the model is available at no cost over the Internet. 64 PIA requires the user to identify and build processes, 65 and as such does not have built in capabilities focusing on the biofuels life cycle, and is not considered further. 5.2.31 Regis Regis is a company eco-audit software program, 66 and is not considered further. 5.2.32 SimaPro SimaPro stands for “System for Integrated Environmental Assessment of Products”. 67 The following inventory or LCA databases are included or available for SimaPro 7: • • • • • Ecoinvent v1.2 ETH-ESU 96 BUWAL 250 Dutch I/O database US I/Odatabase • • • • • Danish I/O database LCA food Industry data IDEMAT 2001 Franklin US LCI database • • • • • Data archive Dutch Concrete database IVAM FEFCO EuP Energy Products The following impact assessment methods are included in all SimaPro versions: 61 http://www.epa.gov/NRMRL/lcaccess/pdfs/appendices_lca101.pdf http://www.leidenuniv.nl/cml/ssp/software/miet/index.html 63 E-mail correspondence with Pira International. 64 http://www.tme.nu/english/index_uk.htm 65 http://www.tme.nu/pdf/PIA-demo-instruction.pdf 66 http://www.sinum.com/htdocs/e_software.shtml 67 http://www.earthshift.com/simapro7.htm 62 61 CHEMINFO • • • • Eco-indicator 99 Eco-indicator 95 CML 92 CML 2 (2000) • • • • EDIP/UMIP EPS 2000 Ecopoints 97 Impact 2002+ • • • TRACI Energy Demand IPCC GHG Emission SimaPro does not appear to have a built-in biofuels assessment module, however, this model will be reviewed in further detail in a later section given the extensive databases and impact assessment methods in contains. 5.2.33 SPINE SPINE (Sustainable Product Information Network for the Environment) is the Swedish National LCA database. It was developed by the Swedish Competence Centre for Environmental Assessment of Product and Material System. The database aims to develop a comprehensive knowledge base to support the industry needs in the field of environmental assessment. The database includes Swedish data on: freight transport, electricity, heat, fuels, chemicals, materials, etc. 68 The public version of the database contains more than 500 data sets. The database can be accessed through their data store on the Internet where data can be purchased. 69 The data in the database has been classified into three price categories depending on the degree of documentation and level of aggregation at a range of 125 to 1,000 SEK (C$20 to C$160). 70 SPINE is a database and not a model for estimated the life cycle impacts of biofuels, and is not considered further. 5.2.34 TEAM TEAM (Tools for Environmental Management and Analysis) is Ecobilan’s Life Cycle Assessment software. TEAM allows the user to build and use a large database and to model any system representing the operations associated with products, processes and activities. 71 Several versions of TEAM are available. TEAM 4.0 discovery version is freely available as a demonstration version on the Internet. An initial license costs 3,000 Euros (C$4,500). A review of TEAM’s online demonstration suggests that the model 72 does not have built-in capabilities for biofuels assessment, and as such TEAM is not considered further. 68 http://buildlca.rmit.edu.au/downloads/BACKGROUNDREPORTFINAL.PDF http://deville.tep.chalmers.se/commdb/DbStart.htm 70 http://faculty.washington.edu/cooperjs/Research/database%20projects.htm 71 http://www.ecobalance.com/uk_team.php 72 http://www.ecobalance.com/uk_team02.php 69 62 CHEMINFO 5.2.35 TRACI The U.S. EPA developed TRACI, the Tool for the Reduction and Assessment of Chemical and other environmental Impacts. TRACI allows the examination of the potential for impacts associated with the raw material usage and chemical releases resulting from the processes involved in producing a product. TRACI allows the user to examine the potential for impacts for a single life cycle stage, or the whole life cycle, and to compare the results between products or processes. The purpose of TRACI is to allow a determination of priorities or a preliminary comparison of two or more options on the basis of the following environmental impact categories: ozone depletion, global warming, acidification, eutrophication, photochemical smog, human health cancer, human health noncancer, human health criteria, ecotoxicity, fossil fuel use, land use, and water use. TRACI does not appear to have built-in capabilities for biofuels, and as such is not considered further. 5.2.36 UMBERTO UMBERTO was developed in cooperation between the Institut für Umweltinformatik Hamburg and the Institut für Energie- und Umweltforschung Heidelberg. 73 The first version was released in 1995 and version 5.0 is now available. Umberto Consult, the full version, costs 9,900 Euros (C$15,000). 74 A 30-day trial version and other lower cost versions are also available. Umberto helps prepare life cycle assessments. This is done through the creation of individual projects. Each project is characterized by a freely definable and expandable list of products, raw materials, pollutants, and forms of energy etc. Life cycle impacts are estimated based on these projects. To facilitate this assessment, Umberto has a supporting module library that contains data sets on generic upstream and downstream processes (including Ecoinvent data). Umberto does not have built-in biofuels life cycle assessment modules, and as such is not considered further. 73 74 http://www.eco-shop.org/Resources/lcasoftwarereREVIEW.pdf http://www.umberto.de/en/product/prices/index.htm 63 CHEMINFO 5.2.37 WISARD Ecobilan’s Waste Management Life Cycle Assessment software tool (WISARD) is a program to assist the decision maker to evaluate alternative waste management scenarios. 75 This tool focus on alternative forms of waste management (including landfilling, incineration, sorting/recycling, composting and anaerobic digestion), does not appear to provide life cycle assessments for biofuels, and is not considered further. 75 http://www.ecobalance.com/uk_wisard.php 64 CHEMINFO 6. Detailed Assessment of LCA Models 6.1 Overview This section presents an evaluation of the nine models identified as potentially offering the best options for assessing the bioethanol life cycle. The models are each described, and then evaluated on the basis of ten evaluation criteria. Also include are “guidelines” for scoring the models. These guidelines are to help focus on an appropriate score but not to be overly prescriptive. The intention here is to broadly score models higher if they have desirable attributes for the purpose of conducting a sensitivity analysis. In this respect, model availability and affordability are important criteria. 1. Model Availability - To what degree is the model available to conduct sensitivity analysis. 0 means the model is not available, 5 means parts of the model are available for demonstration purposes, and 10 means the model is widely available. 2. Model Affordability - To what degree is the model affordable for the purposes of conducting a sensitivity analysis. 0 means the model is prohibitively expensive (ex., $25,000), 5 means parts of the model is expensive (ex., $5,000), and 10 means the model is free. 3. Ethanol Production Pathways - To what degree does the model have existing capabilities for estimating the impacts from various ethanol pathways. 0 means the model doesn’t have a built-in ethanol pathway, 3 means it has one built-in pathway, 6 means it has 2 built-in pathways, 9 means it has 3 built-in pathways, and 10 means it has more than 3 built-in pathways. 4. Life Cycle Stages - To what degree does the model cover all stages of the ethanol life cycle stages (raw material acquisition, fuel manufacturing, fuel distribution, fuel use, vehicle production, waste management, etc.). 0 means the model has limited coverage (ex., only transportation emissions), and 10 means the model covers all stages. 65 CHEMINFO 5. Input Flexibility - To what degree does the model have sophistication to address individual sources of environmental impacts. 0 means the model has limited coverage of individual sources of environmental impacts, and 10 means the model has extensive coverage of sources (such as including and allowing for variability in fertilizer application rates, distances that agricultural inputs are shipped to the plant, types of vehicles driven, etc.) 6. Environmental Media - To what degree does the model cover impacts to all receiving media (i.e., air, water, and land). 0 means the model has limited coverage and 10 means the model covers air, water, and land. 7. Environmental Impact Assessment - To what degree does the model cover releases of environmental pollutants and uses of resources. 0 means the model has limited coverage and 10 means the model covers extensive pollutants (with 2 points for covering each of releases of greenhouse gases, air pollutants, use of and releases to water, use of and releases to land, and energy use). 8. Transparency - To what degree are the data used by the model and calculation mechanisms of the model transparent. 0 means the model has limited transparency and 10 means the model describes in detail data sources, boundaries, emission factors, methods, assumptions, etc. 9. Canadian Data - To what degree is the model available with Canadian data. 0 means the model has no North American data, 5 means it contains North American data, and 10 means that the model is based entirely on Canadian data. 10. Other Features - To what extent are other attractive features available to support the model. 0 means the model has no additional features, and 10 means that the model includes numerous features (such as emissions and energy metrics in output, forecasting, simulation, advanced graphical reporting, economic impact estimation, etc.). 66 CHEMINFO The models were evaluated based on a review of materials available over the Internet, and telephone consultations with individuals familiar with the model. In some cases uncertainty exists over aspects of some models, for example their sophistication in terms of input flexibility. In these cases, a scoring was assigned based on expectations. Any uncertainty is not expected to significantly affect the scoring or the order that the relevant models are ranked. Furthermore, the intention of this exercise was to use a rationale approach for ranking models as suitable candidates for the sensitivity analysis under the context of this study, i.e. not to declare that “Model A scores 86.1 and “Model B scores 85.9”. 6.2 Evaluations of Models for the Bioethanol Life Cycle 6.2.1 BEES Overview The BEES (Building for Environmental and Economic Sustainability) software offers a technique for selecting cost-effective, environmentally-preferable building products. 76 Version 4.0 of the Windows-based decision support software includes environmental and economic performance data for 230 building products. It is freely available over the Internet. 77 BEES measures the environmental performance of building products by using the life-cycle assessment approach specified in the ISO 14040 series of standards. All stages in the life of a product are analyzed: raw material acquisition, manufacture, transportation, installation, use, and recycling and waste management. Economic performance covers the costs of initial investment, replacement, operation, maintenance and repair, and disposal. Environmental and economic performances are combined into a single measure. The BEES model does not appear to have the existing, built-in capabilities to address the ethanol life cycle. 76 BEES Please for USDA has a cost of US$8,000 for the first product and US$4,000 for subsequent products (http://www.bfrl.nist.gov/oae/software/bees/please/USDA/bees_please.html). 77 http://www.bfrl.nist.gov/oae/software/bees/registration.html 67 CHEMINFO In support of the 2002 Farm Security and Rural Investment Act (P.L. 107-171), BEES was adapted for application to bio-based products. 78 The BEES Environmental Performance Score combines product performance across all 12 environmental impacts into a single score. These impacts are: • • • • global warming acidification eutrophication fossil fuel depletion • • • • indoor air quality habitat alteration water intake criteria air pollutants • • • • human health smog ozone depletion ecological toxicity The BEES Environmental Performance Score indicates the share of annual per capita U.S. environmental impacts attributable to the product. A score of 0.0130, for example, means the production and consumption of a unit of the product is estimated to represent 0.0130 percent of average annual U.S. per capita contributions to environmental impacts. Evaluation BEES scores 53 out of 100. Its relatively low score is largely the result of not having a built-in ethanol pathway, not addressing different ethanol life cycle stages, and not having capabilities to assess specific impact sources. Table 8: BEES Evaluation Criteria Score (Unweighted) Availability Cost Pathways Stages Flexibility Media Pollutants Transparency Data Features 10 10 0 0 0 9 8 7 5 4 Total 53 Justification BEES is readily available Model is free The model has no ethanol pathways The model looks at no ethanol life cycle stages The model looks at no specific ethanol impact sources Model addresses all media Model has good coverage across pollutants The model has some documentation The model is based on US and European data The model has limited additional features 78 BEES was adapted for application to bio-based products (called BEES for USDA). Efforts were made to contact BEES staff to understand capabilities with respect to the biofuels life cycle. No additional information has been provided, and as such the publicly available version of BEES was reviewed. 68 CHEMINFO 6.2.2 BESS Overview The BESS model is a software tool to calculate the energy efficiency, greenhouse gas (GHG) emissions, and natural resource requirements of biofuel production systems. The latest version of BESS (v. 2007.1.0) is freely available over the Internet for non-commercial uses. 79,80 The present version of the model includes a corn-to-ethanol pathway. The developers suggest that the model will be extended to cover ethanol from corn stover and switchgrass for cellulosic ethanol in the future. The model provides a “cradle-to-grave” analysis of the production life-cycle of biofuels from the creation of material inputs to finished products. The model covers the production stage of the life cycle only, and as such other stages (such as fuel distribution and use) are not included. The model is populated with U.S. (average) data, and a regional analysis based on north-eastern U.S. coal or natural gas inputs can be conducted. Specific stages of the biofuels life cycle that can be modeled include: 81 • • • crop production- using inputs for productivity, carbon sequestration, fertilizers, herbicides, and insecticides, water use, and fuel consumption; biorefinery - using inputs for ethanol production, conversion rates, water use, co-product use, and energy (thermal and electricity) use; and cattle feedlot - using inputs for transportation of co-products, cattle performance, and cattle diet. The model provides outputs in terms of: • • • energy use; greenhouse gas emissions - CO2, CH4, and N2O; and environmental requirements - land use, grain consumption, and water use. 79 http://www.bess.unl.edu/download/ Several e-mail requests to the University of Nebraska - Lincoln requesting the price of the commercial version have not been returned. 81 University of Nebraska Lincoln (2007), BESS Biofuel Energy Systems Simulator Users Guide. 80 69 CHEMINFO Evaluation BESS scores 64 out of 100. Its score is influenced by the fact that there is a cost for the commercial version, the model has one biofuels pathway, it does not include the full fuels life cycle, and the model has limited coverage of pollutants. Table 9: BESS Evaluation Criteria Score (Unweighted) Availability Cost Pathways Stages Flexibility Media Pollutants Transparency Data Features 10 5 3 6 7 8 7 8 5 5 Total 64 Justification BESS is readily available There is a cost for the commercial version of BESS The model has one built-in ethanol pathway The model omits fuel distribution and use BESS offers flexibility in adjusting inputs Model addresses air, water, and land BESS covers three GHGs The model appears reasonably well documented The model is based on US data BESS has some additional features (ex., scenarios) Note: Several requests to obtain the price of the commercial version of BESS were made, but no response was received. As such a score of 5 is assumed. 6.2.3 EIO-LCA Overview The Economic Input Output-Life Cycle Assessment (EIO-LCA) model traces out the various economic transactions, resource requirements and environmental emissions require for a particular product or service. The model is available for use over the Internet at no cost. 82 82 The model is found at http://www.eiolca.net/use.html 70 CHEMINFO The model provides estimates of the overall environmental impacts from producing a certain dollar amount of any of 500 commodities or services in the United States. It provides rough guidance on the relative impacts of different types of products, materials, services, or industries with respect to resource use and emissions throughout the U.S. The EIO-LCA model is based on the macro-economic principles of input-output analysis. The model can be visualized as a set of large tables that represent the effects on other sectors as a result of increased activity in another sector. Effects can be modeled as: • • • • • • economic activity (direct economic impact, value added, and total economic impact); energy (electricity, coal, natural gas, LPG, gasoline, distillate, kerosene, and jet fuel); conventional air pollutants (SO2, CO, NOx, VOCs, lead, PM10); greenhouse gases (CO2, CH4, N2O, CFCs, CO2E); toxic releases (non-point, point to air, water, land, underground, and transfers); and employment (employees). Note that these impacts are for the production of goods, and not for use or disposal. As such, there appear to be no means for estimating emissions from use of fuels for transportation. The input/output matrix is the 1997 commodity/commodity input-output (IO) matrix of the US economy as developed by the US Department of Commerce. Energy use comes from a variety of sources, such as the 1998 Manufacturing Energy Consumption Survey (MECS) from the Energy Information Administration and the 2000 Transportation Energy Data Book of the Department of Energy. Emissions data come from sources such as the U.S. EPA AIRS web site and the US EPA's 1995 toxics release inventory (TRI). Greenhouse Gas Emissions are calculated by emissions factors from fuel use using U.S. EPA AP-42 emissions factors. One of the approximately 500 commodities and services included in the model is “Other Basic Chemical Manufacturing” (32519). This diverse grouping includes: • • • • Gum and Wood Chemical Manufacturing; Cyclic Crude and Intermediate Manufacturing; Ethyl Alcohol Manufacturing; and All Other Basic Organic Chemical Manufacturing. 71 CHEMINFO “Ethyl Alcohol Manufacturing” is not disaggregated in any manner, including differentiation based on feedstocks (ex., corn versus wheat). In addition, estimates of economic or environmental implications of “Ethyl Alcohol Manufacturing” cannot be separated from “Other Basic Chemical Manufacturing”. Evaluation EIO-LCA scores 59 of 100. It scored relatively low in terms of having existing ethanol pathways, looking at the full life cycle, and flexibility. Table 10: EIO-LCA Evaluation Criteria Score (Unweighted) Availability Cost Pathways Stages Flexibility Media Pollutants Transparency Data Features 10 10 2 3 0 8 8 8 5 5 Total 59 Justification Model is readily available Model is free The model has a limited ethanol pathway The model focuses on the production stage The model looks at no specific ethanol impact sources Model addresses all media Model has good coverage across pollutants The model is well documented The model is based on US and European data The model has macro-economic capabilities 72 CHEMINFO 6.2.4 GaBi Overview The software system GaBi is a tool for life-cycle assessments. GaBi The GaBi software is based on a modular concept. By this means, plans, processes and flows and their functionalities establish modular units. 83 These modular units must be built by the user, or purchased from the vendor. GaBi (version 4.0) is commercially available from PE International with several package options. The price of the software including a database varies between about C$4,000 for the Lite Version and C$10,000 for the Professional Version. A Demo Version is available for download (with the capabilities for modeling the life cycle impacts of a photocopier). The Professional Version comes with an extensive database, and the option to purchase additional databases (the option to purchase additional databases is not available with the Lite Version). The core database includes German, European, and North American data. The model does not come with a built-in module for estimating the life cycle impacts of ethanol. However, Extension Database XII (Renewable Raw Materials) comes with the data to model the ethanol life cycle (from different feedstocks, including corn and wheat) and based on different process elements. This database is based on German data. 84 None of the extension databases provide information on the biodiesel life cycle. The reported price for Extension Database XII is approximately C$3,000. 85 The model is capable of addressing a wide range of air pollutants, greenhouse gases, and land use impacts across all stages of the life cycle. The model reportedly comes with extensive documentation, though training is highly recommended. 86 83 http://www.gabi-software.com/gabi/gabi-4/aboutgabi41 Telephone consultation with PE International, January 16, 2008. 85 http://www.gabi-software.com/gabi/databases1/extensiondatabases0 86 Telephone consultation with PE International, January 16, 2008. 84 73 CHEMINFO Evaluation GaBi scores 65 of 100. The model scores lower in terms of cost, unavailability of built ethanol pathways, and limited Canadian data. Table 11: GaBi Evaluation Criteria Score (Unweighted) Availability Cost Pathways Stages Flexibility Media Pollutants Transparency Data Features 10 4 0 8 7 8 9 8 3 8 Total 65 Justification GaBi is commercially available The cost would be approximately C$13,0001 Pathways can be built upon the available ethanol data GaBi considers most lifecycle stages The model can address different impact sources The model provides good coverage across media The model has broad coverage of pollutants GaBi is reportedly relatively transparent The data (for ethanol) is largely European GaBi offers advanced features (like balancing, indicators) 1 This estimate includes C$10,000 for the GaBi model and C$3,000 for Extension Database XII. * Note that there are some data gaps with respect to the capabilities of GaBi in modeling the biofuels pathways, life cycle stages, flexibility and pollutants. Scores have been inferred based on publicly available materials and correspondence with the vendor. 6.2.5 GEMIS Overview GEMIS is the Global Emission Model for Integrated Systems. GEMIS is a life-cycle analysis program and database for energy, material, and transport systems. GEMIS (v 4.4) is available at no cost over the Internet. 74 CHEMINFO The GEMIS model and database includes information on nearly 9,000 activities and processes. The model is capable of estimating: • • • • emissions to air for a wide range of pollutants (ex., SO2, NOx, particulates, CO, VOCs, NH3, PCDDs/PCDFs, metals, etc.); greenhouse gases (CO2, CH4, and N2O); residues and liquid effluents; and energy use. The GEMIS database offers information on: • • • • fossil fuels (hard coal, lignite, natural gas, oil), renewables, nuclear, biomass (residuals, and wood from short-rotation forestry, Miscanthus, rape oil etc) and hydrogen (including fuel composition, and upstream data) processes for electricity and heat (various powerplants, cogenerators, fuel cells, etc.) materials: raw and base materials, and especially those for construction, and auxiliaries (including upstream processes) transports: airplanes, bicycles, buses, cars, pipelines, ships, trains, trucks (for diesel, gasoline, electricity, and biofuels). Some datapoints are available for ethanol from wheat, maize, sugar beet, sugar cane, and other feeds (ex., sorghum, straw, etc.). Process data is available for fermentation, filling, transportation, and co-generation. There appear to be significant differences in terms of the data that are available for different process stages and feedstocks, and these differences are not readily transparent. The GEMIS database has been developed based on studies and reports, largely from Europe. A small fraction (4 of 240) of the processes for ethanol are based on North American data. About 30% of the data is identified as “good” quality or better. GEMIS offers a number of positive features, including advanced data filter, assessments of data quality, process chain diagrams, and scenario modelling. The User Manual (originally written in German) is ineffective, and there is no help available. Evaluation GEMIS scores 65 of 100. The model scores relatively low in terms of existing pathways, coverage across media and pollutants (for ethanol processes), has limited Canadian data, and is deficient in terms of support. 75 CHEMINFO Table 12: GEMIS Evaluation Criteria Score (Unweighted) Availability Cost Pathways Stages Flexibility Media Pollutants Transparency Data Features 10 10 5 7 5 8 7 5 3 5 Total 65 Justification GEMIS is available over the Internet There is no charge to obtain and use the model GEMIS appears to have some built pathways The model tends to cover most life cycle stages. The model is limited in the number of impact categories The model covers all media The model covers a wide range of pollutants The model and user manual are not readily transparent Most of the ethanol data is largely European The model has some features (but no support) Note: The extent that GEMIS includes built-in pathways is not known given the limited documentation on the model and unavailability of a help desk. A review of the user manual suggests that there are at least some complete biofuels process chains. As such, a scoring of 5 is assumed for pathways. 6.2.6 GHGenius Overview GHGenius focuses on the life cycle assessment (LCA) of current and future fuels for transportation applications. GHGenius (Version 3.11) is available at no cost over the Internet. All of the steps in the life cycle are included in the model from raw material acquisition to enduse. The model is capable of analyzing the emissions from conventional and alternative fuelled internal combustion engines for light duty vehicles, for class 8 heavy-duty trucks, for urban buses and for a combination of buses and trucks, for light duty battery powered electric vehicles, and for fuel cell vehicles. There are currently approximately 200 vehicle, fuel and feedstock combinations (pathways) possible with the model. 76 CHEMINFO The model is capable of addressing: • • ethanol from wood, grass, corn, sugar cane, sugar beets, and wheat; and biodiesel from soybeans, canola, palm, tallow, yellow grease, and marine oils. GHGenius focuses on estimating life cycle emissions for three impact categories; the primary greenhouse gases, the criteria pollutants from combustion sources and the energy used. Like the other models, GHGenius tends to focus on releases to air. The specific categories that are in the model include: • • • Greenhouse Gases - carbon dioxide (CO2), methane (CH4), nitrous oxide (N2O), chlorofluorocarbons (CFC-12), and hydrofluorocarbons (HFC-134a); Other Air Contaminants - carbon monoxide (CO), nitrogen oxides (NOx), non-methane organic compounds (NMOCs), sulphur dioxide (SO2), and total particulate matter; and Energy Use - total energy used per unit of energy produced for each stage of the fuel production steps, total fossil energy used per unit of energy produced for each stage of the fuel production steps, energy used per kilometre driven for the fuel used in light duty internal combustion engines, light duty fuel cell vehicles, heavy duty internal combustion engines, and heavy duty fuel cell vehicles, and the proportions of types of energy used for each stage of the fuel production cycle. GHGenius can perform the LCA for specific regions (east, central or west) of Canada, the United States and Mexico or for India as a whole. For Canada, it is also possible to model many of the processes for the largest provinces. It is also possible for model regions of North America. GHGenius can also predict emissions for past, present and future years through to 2050 using historical data or correlations for changes in energy and process parameters with time that are stored in the model. GHGenius has data for Canada, the United States, Mexico and India for many of the steps in the various fuel processes and it allows the user to provide data for some steps in the process. For Canada, reports produced by Statistics Canada, Natural Resources Canada, Environment Canada and the National Energy Board have been used as data sources. Industry associations such as the Canadian Association of Petroleum Producers (CAPP) and the Canadian Gas Association (CGA) have also been used as sources of data. The non-energy related process emissions in the model are calculated based mostly on the US EPA AP-42 emission factors. The emissions from vehicles for conventional fuels are derived from the Environment Canada model Mobile 6.2C. 77 CHEMINFO Evaluation GHGenius scores 89 of 100. It scores relatively well for each of the evaluation criterion, but does not cover releases to water and land. Table 13: GHGenius Evaluation Criteria Score (Unweighted) Availability Cost Pathways Stages Flexibility Media Pollutants Transparency Data Features 10 10 10 9 9 7 6 9 10 9 Total 89 Justification GHGenius is available over the Internet There is no charge to obtain and use the model GHGenius has extensive fuel/vehicle pathways The model covers most life cycle stages. GHGenius has flexibility to address individual impacts The model focuses on releases to air The model covers GHGs, air pollutants, and energy The model and data sources are well documented There is extensive Canadian data in the model The model has strong non-core features 6.2.7 GREET Overview The GREET (Greenhouse gases, Regulated Emissions, and Energy use in Transportation) model was developed by Argonne National Laboratory under the sponsorship of the U.S. Department of Energy’s Office of Energy Efficiency and Renewable Energy. GREET allows researchers and analysts to evaluate various vehicle and fuel combinations on a full fuel-cycle/vehicle-cycle basis. The first version of GREET was released in 1996. The most recent GREET versions are: • • GREET 1.8a for fuel-cycle analysis; and GREET 2.8a for vehicle-cycle analysis. Both versions of the model are available free over the Internet as spreadsheet models in Microsoft Excel. 87 87 http://www.transportation.anl.gov/software/GREET/index.html 78 CHEMINFO The model covers all stages of the fuel life cycle, from well-to-pump and pump-to-wheels, including: • • • feedstock production, transportation, and storage; fuel production, transportation, distribution, and storage, vehicle operation, refuelling, fuel combustion/conversion, fuel evaporation, and tire/break wear. In addition, GREET simulates vehicle-cycle energy use and emissions from material recovery to vehicle disposal (raw material recovery, material processing and fabrication, vehicle component production, vehicle assembly, and vehicle disposal and recycling). The model includes: • • • emissions of greenhouse gases (CO2, CH4, and N2O); emissions of six criteria pollutants (VOCs, CO, NOx, SOx, PM10, andPM2.5); and energy use by fuel. GREET includes more than 100 fuel production pathways and more than 70 vehicle/fuel systems. The model includes pathways for ethanol from corn and cellulosic biomass and biodiesel from soybeans. GREET considers such factors as agricultural chemical production and transportation, corning farming, use of animal feed, and ethanol transportation and blending. Data in the model are for the United States 79 CHEMINFO Evaluation GREET scores 75 of 100. The model scores reasonably well for nearly all criteria, with the exception of having limited Canadian data and focusing on releases to air. Table 14: GREET Evaluation Criteria Score (Unweighted) Availability Cost Pathways Stages Flexibility Media Pollutants Transparency Data Features 10 10 6 8 8 7 6 7 5 8 Total 75 Justification The GREET model is available over the Internet There is no cost for the model The model has several pathways for ethanol The model covers all the life cycle stages The model is flexible to address individual impact sources GREET model focuses on releases to air The model covers GHGs, air pollutants, and energy Data sources are not always explicit GREET is based on US data. Some additional features (like forecasting and graphing) 6.2.8 LEM Overview The Lifecycle Emissions Model (LEM) estimates energy use, criteria pollutant emissions, and CO2-equivalent greenhouse-gas emissions from a variety of transportation and energy lifecycles. The model was developed by Dr. Mark Delucchi of the University of California, Davis. The LEM model is not publicly available. 80 CHEMINFO For motor vehicles, the LEM calculates lifecycle emissions for a variety of combinations of enduse fuel, fuel feedstocks, and vehicle types. The model considers the following life cycle stages: 88 • • • lifecycle of fuels - feedstock production, feedstock transport, fuel production, fuel distribution and storage, dispensing of fuels, and fuel use; lifecycle of vehicles - materials use, vehicle assembly, operation and maintenance, and the secondary fuel cycle; and lifecycle of infrastructure - energy use and materials production. The model includes eight classes of passenger vehicles and four freight transport modes. The model includes gasoline, diesel, biodiesel, methanol, ethanol, methane, propane, hydrogen, and electricity. Lifecycle impacts can be estimated for: • • • • corn to ethanol; switchgrass to ethanol; wood to ethanol; and soybeans to biodiesel. The LEM estimates emissions of the following pollutants: carbon dioxide, sulphur dioxide, methane, total particulate matter, nitrous oxide, particulate matter less than 10 microns, carbon monoxide, chlorofluorocarbons, nitrogen oxides, hydrofluorocarbons, and nonmethane organic compounds. It includes input data for up to 20 countries, for the years 1970 to 2050, and is fully specified for the U. S. Evaluation LEM scores 59 of 100. It scored low in terms of availability (and subsequently cost), Canadian data, and its focus on releases to air. 88 http://www.its.ucdavis.edu/publications/2002/UCD-ITS-RR-02-02.pdf 81 CHEMINFO Table 15: LEM Evaluation Criteria Availability Cost Pathways Stages Flexibility Media Pollutants Transparency Data Features Total Score (Unweighted) Justification 0 0 9 8 8 7 6 8 5 8 The LEM model is not available The LEM model is not available The model has extensive pathways The model considers most stages of the life cycle The model is flexible to address individual impacts The LEM model focuses on emissions to air The LEM model has good coverage cross pollutants The model is relatively transparent The LEM model includes U.S. and international data Uncertain - Some scenario modeling, mapping, graphing 59 6.2.9 SimaPro Overview SimaPro (version 7.1) provides a tool to collect, analyze, and monitor the environmental performance of products and services. 89 The family of SimaPro products is commercially available from PRé Consultants. It comes in the 3 professional versions, that are available as stand alone or multi user network versions. • SimaPro Compact (~C$6,500) - The Compact version has all the functionality to perform a LCA study. • SimaPro Analyst (~C$10,000) - The Analyst version comes with advanced analytical features including parameter based scenario analysis and Monte Carlo analysis. • SimaPro Developer (~C$14,500)- The Developer version has advanced modeling capabilities (like direct Excel/ASP linking, COM interface, EcoSpold compatibility). 89 http://www.pre.nl/simapro/default.htm 82 CHEMINFO SimaPro (v. 7.1) comes inclusive of several inventory databases with thousands of processes including: Ecoinvent, US Input Output database, Danish Input Output database, Dutch Input Output database, LCA food database, ETH-ESU 96, BUWAL 250, IDEMAT 2001, Franklin US LCI database, and some others. In addition, SimaPro comes with a range of impact assessment methods, namely Eco-indicator 99, Eco-indicator 95, CML 92, CML 2 (2000), EDIP/UMIP, EPS 2000, Ecopoints 97, Impact 2002+, TRACI, EPD method, Cumulative Energy Demand, and IPCC Greenhouse gas emissions. The SimaPro products are based on developing a life cycle inventory and then conducting an impact assessment. SimaPro does not have the built-in capabilities to conduct a ethanol life cycle analysis. Rather, the product would have to be used to build up a life cycle inventory and then conduct an impact assessment. 90 Some studies were found providing examples of these capabilities. 91 Evaluation SimaPro scores 64 of 100. The model scores low in terms of having no existing ethanol pathways and Canadian data. Table 16: SimaPro (v. 7.1 Analyst) Evaluation Criteria Score (Unweighted) Availability Cost Pathways Stages Flexibility Media Pollutants Transparency Data Features 10 5 0 8 6 8 9 7 3 8 Total 64 Justification SimaPro is commercially available/ The Analyst version costs about C$10,000 The model has processes, but no built in pathways The model can consider the entire life cycle Uncertain The model can cover all media The model can address a wide range of pollutants The model is relatively transparent SimaPro has mainly international and U.S. data Has advanced features (scenario / Monte Carlo analysis) * Note that there are some data gaps with respect to the capabilities of GaBi in modeling the biofuels pathways, life cycle stages, flexibility and pollutants. Scores have been inferred based on publicly available materials and correspondence with the vendor. 90 91 www.pre.nl/download/manuals/SimaPro7IntroductionToLCA.pdf www.infra.kth.se/fms/utbildning/lca/projects%202006/Group%2010%20(Biofuels%20in%20cars).pdf 83 CHEMINFO 6.3 Summary of the Model Evaluations for Ethanol The exhibit on the following pages summarizes the model evaluations based on two scenarios: • Un-Weighted Scenario - No weights are applied to the evaluation criteria. Scores are simply added across each of the ten criterion to yield a total with a maximum of 100. • Weighted Scenario - The evaluation criteria are each weighted by a unique factor between 1 and 10. 92 This means that some of the criteria have significantly higher weights than others. Scores are added across the weighted criteria to yield a total with a maximum of 550 (which are subsequently normalized to a total of 100). For transparency and simplicity, the un-weighted scenario is recommended. Two models rank significantly higher than the others under this scenario and indeed under the weighted scenario as well. These models are GHGenius and GREET, both of which are available at no cost, and have numerous built bioethanol pathways. As such it is recommended that these two models be the focus of sensitivity analysis of the bioethanol models. The GaBi and SimaPro LCA models have excellent databases (although mostly with European data), a wide variety of environmental parameters, and are quite competent and flexible models. This flexibility is both an advantage and a disadvantage. On the positive side, the flexibility allows the skilled user to construct a very wide range of process configurations and thus accurately model almost any energy or materials system imaginable. The disadvantage is that the resulting output is very dependent on the skill of the user and how well the process chain is constructed by the user. This has implications for comparison of results since two users may not construct exactly the same process chain for the same system and thus have effectively different system boundaries and could potentially produce very different results using the same model. The GREET and GHGenius models, on the other hand, have been tailored to specific transportation fuel pathways and have less flexibility for creating new process chains (unless the user is very experienced). The advantage of these models is that less skilled users can utilize them to change the primary inputs for the pre-determined process chains and determine the impact of those changes. These models are also focused primarily on energy balances, GHG emissions, and CAC emissions and thus have a narrower range of outputs than the commercial models described above. 92 These weightings can be changed, and any changes may affect the score obtained by each model and the ranking of models. 84 CHEMINFO Table 17: Ethanol Model Evaluation Scores (Un-Weighted Scenario) Criteria Model Availability Model 2 Cost Ethanol 3 Pathways Life Cycle 4 Stages Impact 5 Sources Environmental 6 Media Environmental 7 Impact Assessment Transparency 8 1 Canadian 9 Data Other 10 Features Score Weight Max Score BEES BESS EIO-LCA GaBi GEMIS GHGenius GREET LEM SimaPro 1.00 10 10 10 10 10 10 10 10 0 10 1.00 10 10 5 10 4 10 10 10 0 5 1.00 10 0 3 2 0 5 10 6 9 0 1.00 10 0 6 3 8 7 9 8 8 8 1.00 10 0 7 0 7 5 9 8 8 6 1.00 10 9 8 8 8 8 7 7 7 8 1.00 10 8 7 8 9 7 6 6 6 9 1.00 10 7 8 8 8 5 9 7 8 7 1.00 10 5 5 5 3 3 10 5 5 3 1.00 10 4 5 5 8 5 9 8 8 8 100 53 64 59 65 65 89 75 59 64 85 CHEMINFO Table 18: Ethanol Model Evaluation Scores (Weighted Scenario) Criteria Model Availability Model 2 Cost Ethanol 3 Pathways Life Cycle 4 Stages Impact 5 Sources Environmental 6 Media Environmental 7 Impact Assessment Transparency 8 1 Canadian Data Other 10 Features 9 Score Normalize Weight Max Score BEES BESS EIO-LCA GaBi GEMIS GHGenius GREET LEM SimaPro 10 100 100 100 100 100 100 100 100 0 100 9 90 90 45 90 36 90 90 90 0 45 7 70 0 21 14 0 35 70 42 63 0 3 30 0 18 9 24 21 27 24 24 24 2 20 0 14 0 14 10 18 16 16 12 5 50 45 40 40 40 40 35 35 35 40 4 40 32 28 32 36 28 24 24 24 36 6 60 42 48 48 48 30 54 42 48 42 8 80 40 40 40 24 24 80 40 40 24 1 10 4 5 5 8 5 9 8 8 8 550 100 353 64.2 359 65.3 378 68.7 330 60.0 383 69.6 507 92.2 421 76.5 258 46.9 331 60.2 86 CHEMINFO 7. Comparison of Model Results 7.1 Introduction This section presents the results of more detailed analysis and assessment of the model results, input databases, parameters as well as the model algorithms for the selected models, namely: GREET and GHGenius. The results from the default baseline cases of the models are first developed and compared, and then the reasons for any differences in the models are investigated. This is followed by the analyses of the biofuel (corn derived bioethanol) pathways in the models. GREET version 1.8 and GHGenius version 3.12, have been used for this analysis. In both cases the models have been set to the year 2007. A full comparison between the models is not possible because of the limited pathways and the limited geographic coverage in GREET but enough of a comparison is possible to get a sense of the similarities and differences in the models. GHGenius and GREET have a number of similarities in their basic structures and algorithms. Both are energy based models and both undertake a carbon balance approach to carbon dioxide measurements. Air pollutant or criteria air contaminant (CAC) emissions for both models are based in part on US EPA AP-42 emission factors but in both cases there are modifiers applied to account for emissions in a regulated environment. In spite of the similar approaches the results from the two models can be quite different so in this section of the report the results for the base cases are compared with the intent of determining the underlying cause of the differences. GREET has more limited results output than GHGenius so the presentation of the results is restricted to what is the easiest to extract from the GREET model and the GHGenius lifecycle stage results are aggregated to include the same stages as GREET reports. 7.2 Analysis of Reference Fuel Results The reference conditions for gasoline, which is reference fuel typically used for ethanol LCA, are critical for LCA of transportation fuels. Since most results are represented as a percentage reduction in the popular press, the percentage reduction is strongly influenced by the emissions for the reference fuel. It is possible to provide a comparison of the default values for three cases with the two models, GHGenius has information on emissions for Canada and the United States, and GREET can provide emissions estimates for the United States only. The GREET results have been adjusted to provide the emissions using Higher Heating Value (HHV) basis since this is the only measure available in GHGenius. This is probably the more 87 CHEMINFO appropriate basis since all energy is sold on a HHV basis in North America. GREET also uses the more recent IPCC Global Warming Potentials (GWP’s) of 23 (in contrast to the previous value of 21) for methane and 296 (in contrast to 310) for nitrous oxide and the impact of this change will be investigated. 7.2.1 Gasoline The reference fuel for ethanol is gasoline produced from crude oil. The system boundaries for the two models are broadly similar and encompass all emissions from the point of oil production to end use. GHGenius does include an estimate of the energy and emissions associated with drilling and maintaining the oil wells and this does not appear to be included in the GREET calculations. 7.2.1.1 GHG Emissions In the following table the GHG emissions for four cases are shown. The first three cases are the GHGenius results, GHGenius Canada, GHGenius US, and GHGenius US with the latest GWP’s; these are compared to the results from GREET. By looking at the three cases for GHGenius we can start to see the impact of several of the assumptions on the overall emissions picture. Table 19: Comparison of GHG Emissions for Gasoline Lifecycle Stage Feedstock production (i.e. crude oil prod’n) Fuel production (i.e. crude oil refining) Combustion Total GHGenius Canada 1990 GWP 9,455 GHGenius US GHGenius US GREET US 1990 GWP 2002 GWP g CO2eq/GJ 9,219 9,449 2002 GWP 5,240 12,972 13,258 13,303 12,677 63,887 86,314 64,028 86,505 63,993 86,745 67,846 85,763 The differences in the results for the two models can be driven by a number of factors. The databases in the models contain production data, technology shares, emission factors, yields, energy consumption data, energy allocations, and emission control data, which are all important elements for the models. All of these factors can influence the results. 88 CHEMINFO 7.2.1.1.1 Crude Oil Production From the table it is apparent that there are large differences in terms of crude oil production and transportation (referred to as feedstock production) and smaller differences in terms of refining and combustion emissions. The energy requirements for crude oil production in GHGenius for Canada are based on information from Statistics Canada, Natural Resources Canada, and industry publications. The US data in GHGenius is derived from US Census publications. More detail on the latest crude oil information can be found in two GHGenius reports, 2007 Crude Oil GHGenius Update Report 93, and US Data Update 94. The US database that Franklin Associates has developed for NREL for SimaPro and other European LCA models also use the US Census information from 1997. GHGenius uses 2002 US Census data. GREET assumes that the energy required to produce conventional crude oil is 2% of the energy in the crude oil and that the oil supply is 100% conventional. The 1999 documentation for GREET 1.5 95 (the more recent documentation for versions 1.6 to 1.8 does not refer to this input value) states that: “On the basis of existing studies, GREET assumes an energy efficiency of 98% for petroleum recovery” The existing studies that were referred to were all published in the early 1990’s (including a very early report by Delucchi) and thus the data is probably 20 years old at this point. The calculated efficiency in GHGenius for US crude oil production is 93.5%. Changing the GREET crude oil energy efficiency to 93.5% will increase the GHG emissions to 9,956 g/GJ, a value slightly higher but much closer to GHGenius. There are also differences in the mix of energy used to produce the crude oil with GREET assuming a more carbon intensive fuel mix. The methane emissions from crude oil production (a measure of venting and flaring) in GREET are 80.4 g/GJ and in GHGenius they are 106.5 g/GJ. This will also account for some of the difference between the two models. The data on methane emissions in GREET appears to be based on US EIA estimates from the early 1990’s. GHGenius also uses EIA data on methane emissions but the data is from the mid 2000 period. For this sector, the differences between Canada and the United States are not that large based on the GHGenius results. The differences caused by the GWP assumptions are also not that large, 93 2007 Crude Oil GHGenius Update Report. http://www.ghgenius.ca/reports/2007CrudeOilUpdateReport.pdf US data Update. (2007) http://www.ghgenius.ca/reports/USDataUpdate.pdf 95 GREET 1.5 -Transportation Fuel-Cycle Model (August 1999). http://www.transportation.anl.gov/software/GREET/pdfs/esd_39v1.pdf 94 89 CHEMINFO which shows that for this energy pathway the carbon content of the fuel is the most important determinant and that the methane and nitrous oxide emissions are relatively small components of the overall emissions. 7.2.1.1.2 Crude Oil Refining The results for crude oil refining from the two models are similar and the approach taken by the models is also quite similar although the actual calculation process in GHGenius is far more complex than it is in GREET. Both models start with the total energy consumption in the refineries as a function of the energy in the crude oil and then allocate that energy to the refined petroleum products. In GREET these values were originally estimated from the results from a few studies from the early 1990’s but the values have been updated and changed slightly since then. In a 2004 96 paper authored by Michael Wang (GREET model developer) and colleagues, a variety of approaches for energy allocation in a petroleum refinery were discussed. The approach that is used in GREET was described as “the energy-content-based allocation at the refinery level with rule-of-thumb adjustment”. In GHGenius, the same basic approach is applied but there are a number of detail differences. Refinery energy use data for GHGenius for Canada are gathered from Statistics Canada and Natural Resources Canada, and the Energy Information Administration (EIA) for the United States data. The energy use in the refinery is also regionalized since different refineries have different crude oil slates and process configurations. This energy use information is adjusted for the crude oil density and sulphur content, and the sulphur content of the petroleum products. This adjustment of energy for oil density and sulphur content provides more flexibility for modelling different scenarios. This flexibility is not available in GREET. The allocation of the refinery energy consumption to individual products is also undertaken on an estimated process chain basis. GHGenius uses the average values for each specific region The energy efficiency in GREET for conventional gasoline is 86%. GHGenius reports the refinery energy use by product instead of efficiency. For gasoline in the United States the equivalent value is 87.7% and for Canada it is 87.3%. GREET thus allocates slightly more refining energy to gasoline than does GHGenius for this stage. The refining energy efficiency in GREET does not appear to be based on the average values reported by the EIA. The types of energy used in the refinery are calculated in GHGenius based on EIA data for the United States and StatsCan data for Canada. The GREET data looks similar to the EIA data but is rounded to even values. 96 Allocation of Energy Use in Petroleum Refineries to Petroleum Products. 2004. Michael Wang, Hanjie Lee and John Molburg. International Journal of Life Cycle Assessment 9 (1) 34 – 44 (2004). http://www.transportation.anl.gov/software/GREET/pdfs/IJLCA-2004.pdf 90 CHEMINFO Oil refineries are very complex, producing multiple products and consisting of a variety of individual process units. The allocation of energy and emissions to individual products is therefore a very complex issue. A variety of approaches can be used to allocate energy and emissions and some of these are described in Wang et al. (2004). In an ideal world a system expansion would be undertaken using data from multiple refineries to determine the best allocation but the information required for this exercise is not publicly available. 7.2.1.1.3 Gasoline Combustion The gasoline combustion GHG emissions are relatively close for the two models as well. The differences in GHGenius between Canada and the US are driven primarily by the different compositional analysis for gasoline in Canada and the US. Canada has a lower aromatic content and that leads to a lower carbon content in the fuel and lower CO2 emissions per unit of energy. The impact is relatively small. Both models report the CO2 emissions by calculating the carbon in the fuel and subtracting the carbon that is emitted as methane and VOC’s. These CAC emissions can thus also impact on the GHG emissions calculated. The emissions of the three main GHG gases for gasoline combustion from the two models are shown in the following table. Table 20: Comparison of GHG Emissions for Gasoline Combustion Contaminant Carbon Dioxide Methane Nitrous Oxide GHG (CO2eq) GHGenius Canada 1990 GWP 61,882 7 4 63,887 GHGenius US GHGenius US 1990 GWP 2002 GWP g /GJ 63,542 63,542 7 7 4 4 65,506 63,993 GREET US 2002 GWP 67,162 3 2 67,837 The carbon dioxide emissions difference between the US GHGenius and GREET models result from small changes in the assumed carbon content, density and heating values between the models. Most of the difference is caused by the different CO and VOC emissions. These will be quantified in the following section. The N2O emissions in GREET are a user input value and are derived from US EPA information. The methane emissions are an average of values from MOBILE6.2 97 and the California EMFAC 98 2002 model. In both cases the values are a user input and are static over time. GHGenius methane emissions are based just on MOBILE6.2C but are adjusted based on the 97 98 US EPA MOBILE6.2. http://www.epa.gov/otaq/m6.htm California Air Resources Board. EMFAC. http://www.arb.ca.gov/msei/onroad/latest_version.htm 91 CHEMINFO year. The N2O emissions in GHGenius are based on a similar assessment of available data but with more emphasis on Canadian test data than the EPA used. 7.2.1.2 CAC Emissions Both GREET and GHGenius calculate the lifecycle emissions of individual air contaminants (both CACs and GHGs). The production emissions are considered separately from the use emissions. The results for the three scenarios considered for GHG emissions are shown in the following table. Table 21: Comparison of Lifecycle Individual Air Contaminant Emissions for Gasoline Production Air Contaminant VOC Methane CO N2O NOx PM10 SOx GHGenius Canada 37.2 128.7 18.7 1.0 80.8 8.5 76.7 GHGenius US g /GJ 37.2 144.6 24.1 1.0 88.4 16.4 39.8 GREET US 23.6 94.1 14.4 0.3 45.0 9.8 24.3 The emissions shown in the previous table are a combination of the emissions from the combustion of fuels used in oil production and refining and the non-combustion process emissions. The process emissions in GREET are based on data from the US EPA AP-42 but it is not clear how improvements over time are built into the model. The emission factors in GREET 1.8 are not the same as those described in the manual accompanying version 1.5 of the model and the manuals that describe the updates 1.6 99 and 1.7 100 do not provide additional information. The emissions associated with the oil refinery in GHGenius have recently been updated. The uncontrolled emissions are from AP-42 but the control factors that are applied have been adjusted so that the actual emissions are closely aligned with those reported to NPRI in Canada and the NEI (National Emissions Inventory) in the United States. This work has allowed the model to be regionalized in both Canada and the United States. As can be seen from the 99 Development and Use of GREET 1.6 Fuel-Cycle Model for Transportation Fuels and Vehicle Technologies (June 2001). http://www.transportation.anl.gov/pdfs/TA/153.pdf 100 Operating Manual for GREET: Version 1.7 (November 2005, Revised February 2007). http://www.transportation.anl.gov/pdfs/TA/353.pdf 92 CHEMINFO GHGenius columns in the table there is a significant difference between emissions in Canada and the United States. These differences are driven by differences in refinery process configuration, environment, and regulatory requirements. The emissions shown in the previous table show that while there are some differences between the two models, the results are of the same order of magnitude for each of the contaminants. To try and determine where the differences are the following tables show the emissions for just the crude oil production, or just the oil refining and downstream stages. The differences are larger for oil production than for oil refining. This largely reflects the difference in the input data for oil production between the two models. Table 22: Comparison of Individual Air Contaminant Emissions for Oil Production Air Contaminant VOC Methane CO N2O NOx PM10 SOx GHGenius Canada 8.2 106.5 9.4 0.3 46 2.1 18.9 GHGenius US g /GJ 9.1 116.4 12.7 0.3 54.1 9.3 10.6 GREET US 3.1 80.4 7 0.1 23.2 1.8 8.2 Table 23: Comparison of Individual Air Contaminant Emissions for Gasoline Refining Air Contaminant VOC Methane CO N2O NOx PM10 SOx GHGenius Canada 29.0 22.2 9.3 0.7 34.8 6.4 57.8 GHGenius US g /GJ 28.1 28.2 11.4 0.7 34.3 7.1 29.2 GREET US 20.5 13.7 7.4 0.2 21.8 8.0 16.1 The final table considers the emissions from the use of the fuel in the vehicle. The emissions are shown on a g/km basis and the fuel economy for the two models has been set to be equal at 10.6 93 CHEMINFO l/100 km (22.2 mpg) the GREET default value. It is the large difference in CO emissions that drives the difference in GHG emissions for the two models. Table 24: Comparison of Individual Air Contaminant Emissions for Gasoline Combustion Air Contaminant GHGenius Canada VOC CO NOx PM10 SOx Methane N2O CO2 0.28 10.89 0.30 0.015 0.023 0.024 0.012 232.1 GHGenius US g /km 0.28 10.89 0.30 0.015 0.020 0.024 0.012 237.6 GREET US 0.09 2.87 0.15 0.005 0.004 0.012 0.007 246.8 While both models have used MOBILE6.2 to derive the vehicle emissions, GHGenius uses the Canadian version, which would have a different temperature profile as well as other changes. GREET uses the US version of the model and then averages those results with the data from the California model. It is not clear from the GREET documentation if the MOBILE data has been converted from fleet average to a specific vehicle year. 7.2.1.3 Energy Balance Both GREET and GHGenius report the energy consumed to make the various fuels in the model. The results for conventional gasoline are summarized in the following table. Table 25: Energy Balance for Gasoline Feedstock production Fuel Production Total GHGenius Canada GHGenius US Joules consumed/joule delivered 0.108 0.095 0.179 0.180 0.287 0.275 GREET US 0.038 0.188 0.226 As noted previously, GREET assumes a much lower energy use in the production of crude oil. There are some small differences between Canada and the United States according to GHGenius for both the crude oil consumed and the refining stages. 94 CHEMINFO 7.2.1.4 Findings The lifecycle GHG emissions for the reference gasoline are quite similar in the two models but there are significant differences between the stages. GREET energy use data for crude oil production may not be reflective of the current crude oil refined in the United States. It would be valuable to update this information to better align it with GHGenius, for model comparison purposes. The default values are low and may somewhat underestimate the energy requirements for crude oil production. The choice of GWP values between the older IPCC values and the newer values with higher methane weighting and lower nitrous oxide weighting does not have a significant impact on the lifecycle GHG emissions. There are some differences in the individual air emissions for oil production and refining between the two models. The GREET and GHGenius values have changed over time as more current data reflecting changes in technologies, energy and emissions occur. More documentation with details would be valuable to users of both models to better understand the base estimates and changes. GHGenius utilizes different emission factors for Canada and the US for oil refining and the results are slightly different as expected. Both models use US EPA AP-42 emission data in the calculations. AP 42 emission factors are used to calculate the uncontrolled emissions in GHGenius. The GHGenius results have been compared to NPRI data in Canada and NEI data in the United States so they should reflect CAC oil refining emission rates. AP-42 emissions factors are also used in GREET, however, the calibration process to arrive at the final controlled emission rate levels contained model is not transparent. The results are summarized in the following table. The emissions associated with producing the vehicles are not included in this comparison. 95 CHEMINFO Table 26: Comparison of Lifecycle Gasoline Results with Different Models Parameter/ Contaminant Energy GHG CO2 CH4 N2O PM10 NOx SOx VOC CO Units Joule consumed/joule produced g CO2eq/GJ g/km g/km g/km g/km g/km g/km g/km g/km GHGenius Canada 0.287 86,314 303.5 0.479 0.016 0.046 0.593 0.305 0.408 10.957 GHGenius US 0.275 86,745 307.9 0.555 0.016 0.075 0.621 0.168 0.408 10.976 GREET US 0.226 85,763 303.3 0.361 0.011 0.058 0.320 0.098 0.216 2.929 7.3 Analysis of Biofuel Results GREET includes the corn ethanol pathway but not wheat ethanol so only corn ethanol can be compared to the results for GHGenius. Later in this section the results from GHGenius for corn ethanol will be compared to the results from wheat ethanol. 7.3.1 Corn Ethanol Corn is the world’s dominant coarse grain with approximately 700 million tonnes produced each year. About 40% of that is produced in the United States. Corn produces the highest grain yield of all of the cereal crops and the kernels have a high starch content with corresponding low protein levels making corn an ideal substrate for ethanol production. The system boundaries for ethanol production are generally similar between the two models with a few exceptions. GHGenius includes energy required to manufacture the farm equipment and transportation equipment. GREET does not incorporate this energy requirement. The land use calculations in GREET are different and less robust than they are in GHGenius. The co-product credit allocations are similar in concept (displacement) in the two models but GHGenius includes the capability of modelling carbon dioxide as a co-product, and includes a factor to account for differences in methane emissions resulting from the animal feed on distillers dried grains. In the following figure the lifecycle stages for corn ethanol are shown. 96 CHEMINFO Figure 8: Corn Ethanol Lifecycle Stages The typical corn ethanol production process is shown in the following figure. Corn enters the facility and ethanol and distillers dried grains are produced as products. Energy is added to the process in the forms of electricity and thermal energy. Water, enzymes, yeast and chemicals are added at various points. 97 CHEMINFO Figure 9: Ethanol Production Process 7.3.1.1 GHG Emissions In the following table the lifecycle GHG emissions for corn ethanol are presented for four scenarios. The first three cases are the GHGenius results, GHGenius Canada, GHGenius US, and GHGenius US with the latest GWP’s; these are compared to the results from GREET. By looking at the three cases for GHGenius we can start to see the impact of several of the assumptions on the overall emissions picture. The GREET model has been used to model dry mill ethanol plants. The default value assumes that 80% of the plant process energy is natural gas and 20% is coal. The US version of GHGenius has been set to use the same energy mix at the ethanol plant for comparison purposes. The Canadian version assumes 100% natural gas process energy. 98 CHEMINFO Table 27: Comparison of GHG Emissions for Corn Ethanol Lifecycle Stage Feedstock production 101 Fuel production 102 Co-products Combustion 103 Ethanol Total Gasoline Total % Reduction GHGenius Canada 1990 GWP GHGenius US GHGenius US GREET US 1990 GWP 2002 GWP g CO2eq/GJ 2002 GWP 24,074 30,616 -17,335 2,099 39,454 86,314 54% 24,590 48,107 -17,689 2,188 57,196 86,505 34% 24,446 23,873 48,384 -17,337 2,070 56,990 86,745 34% 39,412 0 650 64,508 85,763 25% The co-product credits in GREET are included in the feedstock production emissions. The value of the credit is 15,884 g/GJ. The derivation of this value will be discussed later. The differences between Canada and the US corn ethanol that are calculated by GHGenius relate primarily to different input values for energy used in the ethanol plants (due to the different average age of the plants in the two countries) and the carbon intensity of the electricity and thermal energy used in the ethanol plants. There are some differences created by the different GWP’s but these are partially offset by changes in the co-product credits from the different GWP’s. The percent reductions in GHG emissions for ethanol compared to gasoline are also shown in this table. The 25% value for GREET is better than often quoted 20% reduction but this is because only dry mill plants are included in the comparison. Note that the lower emissions for gasoline in GREET also impacts the calculation of percentage reduction. While the lifecycle emissions are reasonably close for each of the models there are some significant differences in how they are arrived at. There are significant differences in the emissions for corn production (since GREET subtracts the co-product credit from corn production) and the ethanol plants between the two models. These are discussed below by looking at corn production, ethanol production, co-products, and fuel combustion. 101 Includes the transportation of the corn from the farm to the ethanol plant. The cultivation of corn. 103 Ethanol combustion. 102 99 CHEMINFO 7.3.1.1.1 Corn Production From both of the models it is possible to extract the GHG emissions from the production and transportation of corn to the ethanol plant. For GREET it is possible to extract the information before the application of the co-product credit to get a better comparison. These results are shown in the following table. Table 28: Comparison of GHG Emissions for Corn Production Lifecycle Stage Feedstock transmission Feedstock production Land-use changes, cultivation Fertilizer manufacture Total GHGenius Canada 1990 GWP 14,271 71,126 92,091 50,434 227,922 GHGenius GHGenius US US 1990 GWP 2002 GWP g CO2eq/tonne corn 15,051 15,096 74,957 75,649 65,305 57,234 77,497 78,042 232,810 226,021 GREET US 2002 GWP 18,999 89,854 165,861 106,294 381,008 The feedstock transmission (moving the corn from the farm to the ethanol plant) and feedstock recovery (farming emissions) values are quite similar between the models, which indicates that the overall energy requirements for those life stages are similar and that the emissions factors per unit of energy used are essentially the same. GHGenius includes the energy required to produce the farm tractors, which is not included in GREET. The transportation distance in GREET is 50 miles (80 km) and it is 72 km in GHGenius. The farming energy in GHGenius does not change automatically when the region is changed so the values here in the “US” model are really based on Ontario corn production. There are some differences in production practices between Ontario and the US, particularly with respect to tillage. The higher proportion of no-till and conservation tillage in Canada than the US would result in less energy used on the farm, this is offset by the need to dry the corn more often in Canada. The difference in emissions between the Canada and US versions of GHGenius for fertilizer manufacture and land use emissions is due to the assumption that some manure is used in Canada but not in the US. This reduces the fertilizer energy but increases the N2O emissions from application of the manure. 100 CHEMINFO There are large percentage differences in the fertilizer manufacturing emissions and the land use emissions between the models for the corn production processes. Each of these differences is investigated below. In the case of fertilizer manufacture the difference can be caused by the rate of fertilizer applied or by the energy intensity of the fertilizer manufacture. The fertilizer rate assumptions in each model are shown in the following table. Table 29: Comparison of Inputs for Corn Production Nitrogen Potash Phosphorus Lime Sulphur Herbicides & pesticides Seeds GHGenius US kg/tonne 18.07 7.85 5.9 0.0 0.0 0.33 2.32 GREET 17.0 7.0 6.0 48.8 0.0 0.36 0.0 GREET does not include the energy for the production of the seeds and the estimates of the fertilizer inputs are similar (except for lime) to those in GHGenius. The emissions from lime application in GREET are included in the land use category and the emissions from lime production in the fertilizer manufacture category. In the following table the energy and emissions intensities of the various crop inputs are summarized, again there are some small differences between the two models but none of the values are out by an order of magnitude. 101 CHEMINFO Table 30: Comparison of Energy and GHG Intensities for Inputs GHGeniu s Canada Nitrogen Potash Phosphorus Lime Sulphur Herbicides & pesticides Seeds GREET 45.0 3.4 7.4 7.0 1.6 244 GHGenius US MJ /kg 51.9 6.1 7.3 1.7 1.5 244 5.8 5.8 n.a. 50.8 9.2 14.6 7.0 n.a. 300 GHGeniu GHGenius s US Canada g CO2eq/kg 2,671 3,446 198 460 570 587 549 142 117 121 16,230 16,752 370 GREET 3,317 689 1,031 628 n.a. 22,174 385 n.a The difference in the fertilizer emissions between the two models is the sum of a number of differences. The production of nitrogen fertilizer and potash in Canada is more efficient than it is in the US based on industry surveys and this provides some advantage to Canadian production. These differences are summarized in the following table for the US case. There has been some rounding in the calculation of these individual values so the results are slightly different than in Table 24. Table 31: Comparison of Energy and GHG Intensities for 2 Models kg/tonne Nitrogen Potash Phosphorus Lime Sulphur Herbicides & pesticides Seeds Total 18.07 7.85 5.9 0.0 0.0 0.33 2.32 GHGenius US g CO2eq/kg g CO2eq/tonne corn 3,446 62,269 460 3,611 587 3,463 142 0 121 0 16,752 5,528 385 893 75,764 kg/tonne 17 7 6 48.8 0 0.36 0 GREET g g CO2eq/tonne CO2eq/kg corn 3,317 56,389 689 4,823 1,031 6,186 628 30,646 n.a. 0 22,174 7,983 n.a 0 106,027 The primary difference between the models related to agricultural inputs is the production and application of lime. Not only does GREET model lime use on US corn fields (based on USDA survey data) but the energy and emissions intensity of lime production is much higher than is 102 CHEMINFO modelled in GHGenius. Based on input from the Ontario Ministry of Agriculture Food and Rural Affairs no lime is used for corn production in Canada. This provides a significant GHG benefit. The use of lime is obviously a function of the soil and general environmental quality. It is used to adjust the pH to 6.5 to 7, a range that produces the greatest crop performance for both corn and soybeans. Producers do not apply lime every year but only when required. The energy required for lime production in GHGenius is much higher for Canada than it is for the United States. The Canadian energy is derived from Statistics Canada data for this sector and the US data is from the US Census. The Canadian data are quite close to the GREET values however GREET’s value assumes that the energy requirements for producing lime are similar to those of producing potash. Lime can also be applied in a number of forms, for example as lime (CaO) or limestone (CaCO3) and the energy requirements for producing these two forms are quite different. Most models take the conservative approach. Land use emissions can be caused by changes in soil carbon, methane and N2O emissions resulting from tillage practices, both from fertilizer use and independent of fertilizer use, and other changes in above ground biomass. Land use emissions in GREET are higher for corn than they are in GHGenius. In GREET there are three components to land use emissions, soil carbon changes, carbon dioxide from the neutralizing effects of lime, and N2O emissions from the application of nitrogen fertilizer. These emissions are separated and compared to GHGenius land use values in the following table. Table 32: Comparison of Land Use Emissions for Corn Production Soil Carbon N2O emissions Lime emissions Above ground biomass GHGenius US g/tonne corn 147 110,871 0 -45,772 65,246 GREET 7,678 136,714 21,469 0 165,861 In GHGenius it is assumed that 80% of the corn used for ethanol production is a result of higher yields and 20% comes from land that was used previously to grow another crop. In the case of the higher yield the change in soil carbon is modelled to be very small and is based on estimates made a number of years ago by Agriculture Canada for soil carbon contents in Ontario. With the level of no-till and reduced till corn produced in Ontario it is likely that soil carbon is increasing in this region now. GHGenius also estimates the change in above ground biomass based on the different crop patterns and crops. Since corn has such a high biomass yield growing more corn stores carbon above the ground each year and this results in a credit to land use emissions. 103 CHEMINFO The differences in emissions due to N2O production arise from different methodologies utilized in GREET and GHGenius. GREET uses an emission factor of 1.3% of synthetic nitrogen applied plus the nitrogen in the residue returned to the soil. GHGenius uses a factor of 1.125% on both the fertilizer and residue (but assumes more nitrogen in the residue), which was the default IPCC factor in the 1996 guidelines. The new IPCC guideline 104 is 1.0%. GHGenius also considers nitrogen leakage from the site and follows the IPCC guidelines in this regard. 7.3.1.1.2 Ethanol Production The energy requirements and emissions associated with the production of ethanol from corn are summarized in the following table. The energy requirements and emissions are quite close for the ethanol production stage between the two models. Table 33: Comparison of Energy and GHG Intensity for Ethanol Production Direct Energy GHG Emissions GHGenius Canada 529 MJ/GJ 28,949 g CO2 eq/GJ GHGenius US 680 MJ/GJ 45,924 g CO2 eq/GJ GREET 582 MJ/GJ 38,227 g CO2 eq/GJ The energy use in the ethanol plants varies slightly between the models. In GHGenius the Canadian data is based on plants built in Canada and assumed that there was some co-generation of heat and power and all of the plants use natural gas. The electric power production in Canada is also more efficient and lower carbon intensity than it is in the United States, also contributing to better energy efficiency and lower GHG emissions. The GHGenius US uses older data without co-generation. The GREET values are probably indicative of the average US fleet of plants. Energy efficiency at ethanol plants has increased steadily over time as shown in the following figure 105. 104 2006 IPCC Guidelines for National Greenhouse Gas Inventories. Volume 4. Agriculture, Forestry and Other Land Use. http://www.ipcc-nggip.iges.or.jp/public/2006gl/vol4.htm 105 Martin Junginger. Learning Curves for Biofuels. International Workshop on technology learning and deployment. IEA headquarters, Paris, 11-12 June 2007. http://www.iea.org/Textbase/work/2007/learning/Junginger_biomass.pdf 104 CHEMINFO Figure 10: Ethanol Plant Energy Consumption One difference between the models is that GHGenius calculates the energy and emission requirements of the chemicals used in the ethanol production process. This source of emissions is not included in GREET. For grain ethanol most of these emissions are quite small and don’t contribute significantly to the lifecycle emissions. 7.3.1.1.3 Co-Products Both GREET and GHGenius assume that distillers dried grain (DDG) from the ethanol process displaces both corn and soybean meal from animal rations. The models each calculate the energy and emissions associated with the production of corn and soymeal and subtract those emissions from the other emissions that the model calculates for the corn ethanol lifecycle. In the case of GHGenius the emission credit is transparent and provided in its own lifecycle stage and in the case of GREET the credit is subtracted from the corn production emissions. It was noted earlier that there was a difference in the value of the co-product credit in the two models and this is investigated here. 105 CHEMINFO GREET reduces the quantity of DDG that is available for co-product credits by 15.1% by assuming that the availability of increased DDG product leads to new cattle production. GHGenius has the capability of modelling this as well but no factor is applied. This concept of discounting increased production is often found in economic models but it is extremely difficult to verify the results. The concept should apply in both directions so if corn prices increase because of ethanol production and this decreases cattle production then should the ethanol plants receive a credit? In the following table the net displacement (after the GREET economic adjustment factor) ratios from the two models are compared. GHGenius also provides a small methane credit for the improved feed gain demonstrated with DDG. Table 34: DDGS Displacement Ratios Corn Soybean Meal Avoided methane emissions GHGenius kg/kg corn feedstock 0.197 0.174 12.5 g CH4/kg DDG GREET kg/kg corn feedstock 0.243 0.186 0.0 The displacement ratios in GREET were a result of a conference held between Argonne researchers and several animal nutritionists with expertise in feeding DDG. The lower values used in GHGenius resulted from a literature review looking for values to support the GREET values. While it became clear that DDG did replace both corn and soybean meal in rations the magnitude of the displacement found was typically lower than used in GREET. More discussion of this issue and the avoided methane emissions are found in the 2005 GHGenius Ethanol Update 106 report. In the following table the GHG emissions credits for each of the components are compared in the two models. A computational error was found in the GREET model that effectively increases the corn credit by 16.7% by using the soybean bushel weight rather than the corn bushel weight in the calculations. This effectively offsets the 15% discount given for economic factors. Table 35: DDGS GHG Credits Corn Soybean Meal Avoided methane emissions Total 106 (S&T)2 Consultants Inc., 2005, http://www.ghgenius.ca/reports/NRCanEthanolUpdate.pdf GHGenius g CO2 eq/GJ 4,659 10,062 0.0 14,721 Ethanol GREET g CO2 eq/GJ 11,448 4,435 15,883 GHG Emissions Update. 106 CHEMINFO While the final values of the co-products are similar there is a large variation in how the values are derived. It was shown earlier that the emissions from corn production in GREET are higher than they are in GHGenius due to the use of lime in the US and the fact that it is generally not used in the Canadian corn belt. This factor plus the larger displacement ratio are the primary reasons for the difference in the corn portion of the DDG credit. With the soybean meal, two factors are involved, the first is that GREET assumes that no N2O is generated when nitrogen fixing bacteria provide the nutrients for soybean production and the second is that GREET allocates considerably more of the emissions to soybean oil than to meal compared to the default approach in GHGenius. There is some controversy and uncertainty with respect to the generation of N2O during the nitrogen fixing process. Agriculture and Agri-Food Canada and Environment Canada have long maintained that the emissions are much less than generated from an equivalent quantity of synthetic fertilizer. There are other scientists who have provided data that suggests the emission rates are similar. The IPCC, in the 2006 guidelines, have now changed their original position that the emissions are the same to one where it states that there are some emissions but that the emission rate may be less than the rate from synthetic fertilizers. GHGenius can model the impact of this uncertainty quite easily and this issue will be investigated in the sensitivity section that follows. In the 2006 IPCC guidance document 107 the issue was summarized as follows. Biological nitrogen fixation has been removed as a direct source of N2O because of the lack of evidence of significant emissions arising from the fixation process itself (Rochette and Janzen, 2005). These authors concluded that the N2O emissions induced by the growth of legume crops/forages may be estimated solely as a function of the aboveground and below-ground nitrogen inputs from crop/forage residue (the nitrogen residue from forages is only accounted for during pasture renewal). The Rochette and Janzen paper referenced by the IPCC reaches the following conclusion. In summary, there is little doubt that legumes can increase N2O emissions, during growth (Kilian and Werner 1996) and especially after harvest (Bremner et al. 1980; Larsson et al. 1998; Rochette et al. 2004) or plowdown (Wagner-Riddle et al. 1997; Baggs et al. 2000; Millar et al. 2004). But field measurements indicate that much of this increase in emissions may be attributable to the N release from root exudates during the growing season and from decomposition of crop residues after harvest, rather than from biological N fixation per se. This implies that N2O emissions associated with the biological N fixation by legumes are smaller than previously estimated, and that, under 107 2006 IPCC Guidelines for National Greenhouse Gas Inventories. Volume 4. Agriculture, Forestry and Other Land Use. http://www.ipcc-nggip.iges.or.jp/public/2006gl/vol4.htm 107 CHEMINFO field conditions, Rhizobia denitrification does not reduce significant amounts of nitrate or that N2O represents only a minor fraction of gaseous N products. Field flux measurements and process-level laboratory studies offer little support for the use of an emission factor for BNF 108 by legume crops equal to that for fertiliser N. Moreover, given the uncertainty regarding the direct role of Rhizobia in N2O emission under field conditions, the inclusion of this mechanism into the IPCC methodology is hard to justify. Consequently, we propose that: 1. the biological fixation process itself be removed from the IPCC N2O inventory methodology; 2. N2O emissions induced by the growth of legume crops be estimated solely as a function of crop residue decomposition using an estimate of above- and belowground residue inputs, modified as necessary to reflect recent findings on N allocation. One of the earlier papers produced in Canada (Rochette et al. (2004) 109) that was used to support the “no emission position” significantly overestimated the nitrogen content of the residue returned to the soil (a value of 3% rather than the typical actual nitrogen content of soybean residue of 0.8% was used) and if the correct value was used then the paper supported the position that the N2O emissions were similar to those of synthetic nitrogen. This choice of emission factor is quite significant in GHGenius because it impacts not only the emissions from growing soybeans but also from canola meal because of the system expansion and from all of the other protein meals because of the displacement approach to co-product allocation. 7.3.1.1.4 Fuel Use Ethanol is used in blends with gasoline, either as E10 or as E85. The lifecycle emissions for these E10 and E85 blends are summarized in the following two tables. 108 BNF. Biologically fixed nitrogen. Rochette, P., Angers, D.A., Belanger, G., Chantigny, M.H., Prevost, D., Levesque, G. 2004. Emissions of N2O from Alfalfa and Soybean Crops in Eastern Canada. Soil Science Society of America Journal. 68:493-506. 109 108 CHEMINFO Table 36: Lifecycle GHG Emission Results for E10 GHGenius Canada 1990 GWP CO2 CH4 N2O E10 Total, CO2eq Gasoline Total, CO2eq % Reduction 287.6 0.456 0.021 303.6 318.8 4.7 GHGenius US 1990 GWP g/km 295.5 0.538 0.021 313.4 324.5 3.4 GHGenius US GREET US 2002 GWP 2002 GWP 295.5 0.538 0.021 314.2 325.4 297.0 0.357 0.017 310.3 314.8 3.4 1.4 The relative percentage reductions in GHGenius (after adjustment for volume and energy) shown in the above table are greater than are shown in Table 23 because a 1% greater energy efficiency for the E10 blends is modelled. GREET assumes no difference in energy efficiency. Ethanol is an oxygenated compound. As such it contains less energy than gasoline components that do not contain oxygen. Ethanol has about 67% of the energy of gasoline per unit volume. Blends of ethanol and gasoline have a poorer fuel economy on a volumetric basis since the fuel contains less energy. This lower fuel economy has been demonstrated in a number of laboratory studies. However the magnitude of the change in fuel economy is less than predicted by the change in energy content. The Auto/Oil Air Quality Improvement Research Program (Hochauser 1993 110 ) of the early 1990’s reported that the current vehicle fleet (1989 vehicles with emission control systems similar to today’s vehicles) achieved a 1% better energy specific fuel economy when 10% ethanol was added to gasoline. Ethanol blends were not tested in the older fleet, but methyl tertiary butyl ether (MTBE) was tested, and it was found that better energy specific fuel economy was found in the older fleet than in the current fleet. Ethanol has a higher heat of vapourization, a higher specific energy ratio and produces more moles of combustion products per mole of combustion air than gasoline (Owen 1990 111). These three chemical characteristics probably account for the higher energy efficiency of ethanol blended gasoline. For low level blends of less than 10% GHGenius scales the energy specific fuel consumption in proportion to the ethanol content based on the results from the Auto/Oil 110 Hochhauser, A.M., Benson, J.D., Burns, V.R., Gorse, R.A., Koehl, W.J., Painter, L.J., Reuter, R.M., Rutherford, J.A. 1993. Fuel Composition Effects on Automotive Fuel Economy – Auto/Oil Air Quality Improvement Research Program. SAE 930138. 111 Owen, K., Coley, T. 1990. Automotive Fuels Handbook. Society of Automotive Engineers. 109 CHEMINFO study. For the 85% blends Wang (1999 112) reports a 5% better energy specific fuel economy and that is modelled in GHGenius. Note that this provides less of a benefit than the 1% for E10 as shown in the following table. Table 37: Lifecycle GHG Emission Results for E85 GHGenius Canada 1990 GWP CO2 CH4 N2O E85 total, CO2eq Gasoline total, CO2eq % Reduction 149.2 0.081 0.069 172.2 318.8 46.0 GHGenius US 1990 GWP g/km 190.5 0.402 0.076 222.5 324.5 31.4 GHGenius US GREET US 2002 GWP 2002 GWP 190.5 0.402 0.076 222.2 325.4 223.0 0.380 0.108 263.793 314.8 31.7 16.2 7.3.1.2 CAC Emissions Both GREET and GHGenius calculate the corn ethanol lifecycle emissions of individual air emissions. The fuel production emissions are considered separately from the use emissions. The results for the three scenarios considered for GHG emissions are shown in the following table. From the analysis of the air emissions for gasoline and the GHG emissions for ethanol some differences in the air emissions for ethanol can be expected. 112 Wang, M., Saricks, C., Santini, D. 1999. Effects of Fuel Ethanol Use on Fuel-Cycle Energy and Greenhouse Gas Emissions. ANL/ESD-38. Argonne National Laboratory. 110 CHEMINFO Table 38: Comparison of Lifecycle Air Emissions for Corn Ethanol Production Contaminant VOC Methane CO N2O NOx PM10 SOx GHGenius Canada 22 -16 -42 20 182 22 48 GHGenius US g /GJ 24 95 -37 23 223 38 82 GREET US 39 99 54 36 146 52 94 As with the case of the gasoline there are some large differences in the emissions of the individual air contaminants that arise not only between the models but also in the same model when different countries are analyzed. These emissions arise from the production of the corn and from the ethanol production process. Most of the emissions will be from the combustion of some fossil fuel, the production of electricity or the process related emissions. Another feature apparent in the table is the fact that GHGenius can calculate negative emissions. This is a function of how the allocation is done. In this particular case the energy required to produce the soybeans (used in the calculation of the DDG credit) includes some gasoline use, based on USDA data, whereas it has been assumed that no gasoline is used in the production of corn, the common practice in Canada. In GREET some gasoline is used in corn production and CO emissions from gasoline tractors and trucks are very high which creates the difference in emissions between the two models for producing soybeans and the soybean meal and thus the DDG credit. A portion of the NOx emissions result from the application of fertilizer. Different conversion factors are used in the two models, which results in higher emissions in GHGenius. The reasons for the differences in VOC, methane and PM emissions between the models are not readily apparent. 7.3.1.3 Energy Balance Both GREET and GHGenius report the energy consumed to make the various fuels in the model. The results for corn ethanol are summarized in the following table. This data is for the total primary energy requirements so it includes the energy required to make the energy. This is why the values differ between Canada and the United States, the different energy infrastructures have 111 CHEMINFO different efficiencies, mostly related to the higher proportion of coal fired power production in the US. Table 39: Energy Balance for Corn Ethanol Feedstock production Fuel Production Co-product credit Total GHGenius Canada GHGenius US Joules consumed/joule delivered 0.193 0.248 0.547 0.702 -0.055 -0.065 0.685 0.885 GREET US 0.186 0.581 0 0.767 The energy balance of corn ethanol in GREET is more attractive than it is in GHGenius when the US is modelled and the process is more energy efficient in the Canadian version of GHGenius. The assumptions regarding plant process energy is different between the models and that combined with the fundamental different energy infrastructures between the two countries account for the differences. 7.3.1.4 Findings While the lifecycle GHG emissions for corn ethanol in GREET and GHGenius are generally similar when the same region is modelled there are differences in how those results are arrived at. The basic processes that are modelled are similar in terms of process inputs but there are differences in the approach, namely: • • • • • GREET does not include the N2O emissions from the biological fixation of nitrogen whereas GHGenius does. The result is that the GHG emissions for producing soybeans are much higher in GHGenius than they are in GREET and this impacts the co-product credit for ethanol. The corn farming emissions in GREET are higher than in GHGenius due to the use of lime to adjust the acidity of soils in the US. There are some differences in land use emissions between the two models but a large portion of the difference is driven by the use of lime. The land use calculations in GHGenius are more complex than they are in GREET and have more capacity for sensitivity analysis. The use of coal in some US ethanol plants has a significant impact on the GHG emissions. Energy use in ethanol plants is the primary driver of GHG emissions and it has been improving at a significant pace over the past 25 years, which makes up to date data on energy use very important for this pathway. The lifecycle results are summarized in the following table. 112 CHEMINFO Table 40: Comparison of Lifecycle E10 Results with Different Models Contaminant Units Energy (E100) Joule consumed/joule produced g CO2eq/GJ g/km g/km g/km g/km g/km g/km g/km g/km GHG (E100) CO2 (E10) CH4 (E10) N2O (E10) PM10 (E10) NOx (E10) SOx (E10) VOC (E10) CO (E10) GHGenius Canada 0.685 GHGenius US 0.885 GREET US 0.767 39,454 287.6 0.456 0.021 0.048 0.614 0.295 0.395 10.635 56,990 295.5 0.538 0.021 0.079 0.650 0.177 0.396 10.655 64,508 297.0 0.357 0.017 0.066 0.336 0.110 0.219 2.764 7.3.2 Wheat Ethanol The production of ethanol from wheat is not included in GREET. However, this is an important feedstock for Canada so a comparison and discussion of the differences between corn and wheat ethanol are presented here, based on GHGenius results. 7.3.2.1 GHG Emissions Since only the results from GHGenius are being used to compare corn and wheat ethanol the information from each portion of the lifecycle does not have to be aggregated to compare with the GREET results. In the following table the lifecycle GHG emissions for the production of the two types of grain-based ethanol are compared, assuming the fuels are both produced in Canada. Baseline results for gasoline produced from crude oil are also provided in the table. 113 CHEMINFO Table 41: Comparison of Lifecycle GHG Emissions- Gasoline, Corn and Wheat Ethanol (E100) Fuel Feedstock Fuel dispensing Fuel distribution and storage Fuel production Feedstock transmission Feedstock recovery Land-use changes, cultivation Fertilizer manufacture Gas leaks and flares CO2, H2S removed from NG Emissions displaced Total Combustion Emissions Grand Total Gasoline Crude oil 137 559 12,276 926 6,417 2 0 2,109 0 0 22,426 64,293 86,719 Ethanol Corn g CO2 eq/GJ 214 1,452 28,949 1,507 7,512 9,727 5,327 0 0 -17,335 37,355 2,099 39,454 Ethanol Wheat 214 1,452 31,880 715 6,382 18,774 10,701 0 0 -31,786 38,334 2,099 40,429 Wheat has higher emissions associated with the ethanol plant and the feedstock production but these emissions are offset by higher co-product credits due to the higher quantity and higher protein of the wheat DDG compared to corn DDG. These issues are discussed further in the next sections. 7.3.2.1.1 Wheat Production The fertilizer and energy inputs for corn and wheat production in GHGenius for Canada are summarized in the following table. It can be seen that there is a difference in nitrogen fertilizer requirement and a much larger seed requirement for wheat. On the field energy side the need in Canada to dry corn with some natural gas and propane creates a higher energy demand for corn. 114 CHEMINFO Table 42: Comparison of Corn and Wheat Production Inputs Nitrogen Manure Phosphorus Potash Lime Sulphur Pesticides Seeds Embedded Energy kg/tonne kg/tonne kg/tonne kg/tonne kg/tonne kg/tonne kg/tonne kg/tonne MJ/tonne Corn 12.21 6.25 5.91 7.85 0.00 0.00 0.33 2.32 713 Diesel Natural gas LPG Calculated L/tonne L/tonne L/tonne kJ/tonne 5.99 10,907.91 5.99 797,765 Wheat 19.31 5.0 11.89 0.95 0.00 0.29 0.33 46.73 1,312 10.60 0.00 0.00 409,728 The land use emissions for wheat are higher than they are for corn as shown in the following table. This is again a function of the higher nitrogen application rates and the lower starch content, which requires more feedstock per unit of ethanol produced. Table 43: Comparison of Land Use Emissions for Corn and Wheat Production Soil Carbon N2O emissions Above ground Biomass Total GHGenius Corn g/tonne 156 137,527 -45,676 92,007 GHGenius Wheat -138 186,063 -19,718 166,207 There is the potential to lower the land use emissions for wheat. GHGenius currently uses the same N2O emission factor for wheat and corn. Environment Canada, in developing Canada’s national GHG emission inventory are using lower N2O emission rates for dry land farming, which is the typical practice in western Canada. Some of the high starch, low protein feed wheats that are being grown for fuel ethanol plants in western Canada also have lower nitrogen fertilizer requirements and this would lower land use emissions. 115 CHEMINFO 7.3.2.1.2 Ethanol Production The production process for wheat ethanol is essentially the same as it is for corn ethanol but the different feedstock characteristics change the plant energy requirements. More energy is required in the wheat process for the DDG dryers because more DDG is produced (and thus more water must be evaporated) and the moisture content of the feed to the dryers tends to be slightly higher due to the viscous nature of the wheat. In GHGenius the energy requirements for the wheat plant are modelled as being 12% higher than the corn plant. Good operating data on the differences between the two plants is not yet available but it should be available in the next year or so with a couple of large modern wheat ethanol plants being started up in 2008. 7.3.2.1.3 Co-Product Allocation The starch content of wheat is typically 6 to 10% less than it is for corn so the ethanol output from a tonne of feedstock is also 6 to 10% less than it is for corn. This translates into increased DDG production and the percent change in DDG production is about double that or 12 to 20% higher (since the “missing” starch would have been converted to essentially equal amounts of ethanol and CO2). The protein content of wheat DDG is also higher than corn DDG so it can displace more soybean meal in livestock feed rations. It is also assumed that DDG displaces feed wheat from animal diets rather than corn. The DDG credits for corn and wheat DDG are summarized in the following table. Table 44: DDGS GHG Credits Corn/Wheat Soybean Meal Avoided methane emissions Total GHGenius Corn g CO2 eq/GJ 4,659 10,062 2,652 17,373 GHGenius Wheat g CO2 eq/GJ 9,241 19,204 3,345 31,790 7.3.2.2 CAC Emissions The individual air contaminants for the production of gasoline and corn and wheat ethanol are summarized in the following table. This is for the production cycle only and does not include the combustion emissions. 116 CHEMINFO Table 45: Comparison of Air Emissions for Production of Gasoline, Corn and Wheat Ethanol Fuel Feedstock Carbon dioxide (CO2) Non methane organic compounds (NMOCs) Methane (CH4) Carbon monoxide (CO) Nitrous oxide (N2O) Nitrogen oxides (NO2) Sulphur oxides (SOx) Particulate matter (PM) HFC-134a (mg) CO2-equivalent GHG emissions Gasoline Crude oil 19,404 37.2 128.7 18.7 1.0 80.8 76.7 8.5 0.3 22,426 Ethanol Corn g/GJ 31,470 22 -16 -42 20 182 48 22 2 37,355 Ethanol Wheat 36,149 21 -68 -104 12 79 64 25 2 38,330 The emissions on a full lifecycle basis are summarized in the following table for gasoline and E10. These emissions do not include the vehicle materials and assembly emissions. The differences between the corn and wheat ethanol fuels are relatively small. The differences compared to gasoline are also relatively small which is not surprising given than only 6.5% of the energy is being displaced. 117 CHEMINFO Table 46: Comparison of Lifecycle Air Emissions- Gasoline, E10 Corn and Wheat Ethanol Fuel Feedstock Carbon dioxide (CO2) Non methane organic compounds (NMOCs) Methane (CH4) Carbon monoxide (CO) Nitrous oxide (N2O) Nitrogen oxides (NO2) Sulphur oxides (SOx) Particulate matter (PM) HFC-134a (mg) CO2-equivalent GHG emissions Gasoline Crude oil 303.5 0.408 0.497 10.957 0.016 0.593 0.305 0.046 0.003 318.8 Ethanol (E10) Corn g/km 287.6 0.395 0.498 10.635 0.021 0.614 0.295 0.048 0.003 303.6 Ethanol (E10) Wheat 288.8 0.395 0.443 10.617 0.019 0.587 0.299 0.049 0.003 304.4 7.3.2.3 Energy Balance The energy balance results from GHGenius for gasoline and corn and wheat ethanol are summarized in the following table. The differences between corn and wheat ethanol are all expected based on the data and discussion presented in the earlier discussion concerning the differences in the pathways. 118 CHEMINFO Table 47: Comparison of Energy Balance- Gasoline, Corn and Wheat Ethanol (E10) Fuel Feedstock Fuel dispensing Fuel distribution, storage Fuel production Feedstock transmission Feedstock recovery Ag. chemical manufacture Co-product credits Total Net Energy Ratio (J delivered/J consumed) Ethanol Ethanol Gasoline (E10) (E10) Crude oil Corn Wheat Joules Consumed/Joule Produced 0.0025 0.0038 0.0038 0.0053 0.0147 0.0147 0.1717 0.5290 0.5960 0.0107 0.0141 0.0067 0.0971 0.0953 0.0558 0.0000 0.0839 0.1650 0.0000 -0.0554 -0.0903 0.2872 0.6855 0.7517 3.4813 1.4589 1.3303 7.3.2.4 Findings There are some differences in the results between corn and wheat ethanol in individual stages of the lifecycle but the differences cancel each other out in large part. There is greater uncertainty with respect to some of the wheat ethanol numbers since large modern plants have not yet operated in Canada. Some of these uncertainty factors will be evaluated in the next section. 119 CHEMINFO 8. Sensitivity Analysis 8.1 Introduction In the previous section, the results for the two models that were identified that had North American data and ethanol pathways were compared. The primary differences identified between GREET and GHGenius were in five areas, the energy required to produce crude oil, the allocation of energy and emissions to co-products both in petroleum refineries and ethanol plants, the use of lime in corn production in the US, and the type of energy (coal vs. natural gas) used in the ethanol plants, and land use emissions methodology. Other than these areas the models had generally similar inventory data and similar approaches to modelling. In this section, the impact on the life cycle results of changes in some of the key inventory data, emission factors, allocation issues, future developments, and process changes are investigated. The GHGenius model has been selected for this work because it has both corn and wheat ethanol pathways specific to Canada and it has features such as the sensitivity solver and the Monte Carlo tool that allow for rapid investigation of some of these issues. A number of themes for investigation have been selected based on results from the previous section and input from Environment Canada. Each of these themes is discussed in separate sections below. 8.2 Process Conversion Efficiencies When any new industry develops there is always some improvement in the efficiency of the industry over time. In the initial stages of development conversion efficiencies can be low and over time the industry typically develops new and innovative means of improving its performance. The fuel ethanol industry in North America has grown over the past 25 years and most of the issues with respect to the introduction of new technology are behind the industry. Nevertheless the impact of process yield is investigated here for both corn and wheat ethanol plants. Ethanol yields in operating plants are typically 93 to 95% of the theoretical yield. The difference being due to incomplete conversion of starch to fermentable sugars, residual sugars after fermentation, growth of yeast mass instead of ethanol, and ethanol losses in fermentation and distillation. The impact of increasing and decreasing the ethanol yield by 5% on the GHG emissions of ethanol production are shown in the following figure. 120 CHEMINFO Figure 11: Impact of Yield on GHG Emissions 41,500 GHG Emissions, g CO2eq/GJ 41,000 40,500 40,000 39,500 39,000 38,500 38,000 37,500 37,000 36,500 340 350 360 370 380 390 400 410 420 Ethanol Yield Corn Wheat These results are not what might be expected, as the yield increases the GHG emissions increase slightly. This results from the decreasing value of the DDG co-product credit. These results should be viewed with some caution since all that has been changed is the ethanol yield. In all likelihood the energy requirements would also drop as the yield improved. What would be needed to properly model the impact is a process model that is integrated into GHGenius. Nevertheless this does illustrate the offsetting benefits that are a component of many of the biofuel pathways, when emissions increase during one stage of the process they are often offset in another stage. 8.3 Process Energy Requirements It was shown earlier that the industry has made great progress in reducing the energy requirements of ethanol plants. This advancement has been made possible not only by better designs but also by better enzymes, better yeasts and a more thorough understanding of the fermentation process. Many of these advancements have therefore benefited all plants and not just new plants. New corn ethanol plants are being built with process guarantees that use less than 9.2 MJ of natural gas per litre and less than 0.20 kWh of electric power per litre. These plants are usually operated with 10 to 20% less energy than the guarantee. The values that are in GHGenius for 2007 are 9.5 MJ/litre of ethanol for gas and 0.1 kWh/litre for electric power. 121 CHEMINFO Two new technologies are being introduced to the industry that have the potential to further lower energy consumption. They are dryers that capture the latent heat of vapourization of the evaporated water in the stack for use in the multiple effect evaporators and fractionation of the grain prior to introduction into the process. The fractionation will reduce the non-fermentables in the mash and the load on the drying system. Each of these systems has the potential to reduce the energy consumption by about 1.7 MJ/litre of ethanol, thus with existing technology it may be possible to build plants that use only 5.6 MJ of natural gas per litre, a 41% reduction from the value currently modelled. The impact of changes of this magnitude on corn and wheat ethanol plants is shown in the following figure. Figure 12: Impact of Lower Energy Consumption on GHG Emissions 45,000 GHG Emissions, g CO 2eq /GJ 40,000 35,000 30,000 25,000 20,000 15,000 10,000 5,000 0 0.400 0.500 0.600 0.700 0.800 0.900 1.000 1.100 Therm al Energy/Default Energy Corn Wheat If the new technologies of fractionation and high efficiency drying are implemented and the plant energy consumption is reduced to one half of the default value in the model then this will have a significant impact on the energy balance of corn ethanol as shown in the following table. Note that the fuel production stage does not drop by 50% due to the electric power requirements and all of the energy embedded in the process chemicals. 122 CHEMINFO Table 48: Comparison of Energy Balance- Gasoline, Corn and Future Corn Ethanol Fuel Feedstock Fuel dispensing Fuel distribution, storage Fuel production Feedstock transmission Feedstock recovery Ag. chemical manufacture Co-product credits Total Net Energy Ratio (J delivered/J consumed) Gasoline Ethanol Ethanol Crude oil Corn Future Corn Joules Consumed/Joule Produced 0.0025 0.0038 0.0038 0.0053 0.0147 0.0147 0.1717 0.5290 0.3094 0.0107 0.0141 0.0141 0.0971 0.0953 0.0953 0.0000 0.0839 0.0839 0.0000 -0.0554 -0.0554 0.2872 0.6855 0.4658 3.4813 1.4589 2.1469 8.4 Emission Factors The impact of three emission factors in the ethanol lifecycle are investigated here. The first is the N2O emission factor for biologically fixed nitrogen, the second is the N2O emission factor for wheat production, and the third is the NOx emission factor for the combustion systems within the plant. Corn and wheat do not biologically fix nitrogen (BFN) but the DDG co-product does displace soybean meal in animal feed rations and as noted earlier there is some uncertainty about the quantity of N2O produced as nitrogen is fixed by bacteria in the soil. The default values in GHGenius assume that N2O is emitted at the same rate as if synthetic fertilizer was applied. If we assume that no N2O is emitted then the difference in GHG emissions can be seen in the following table. This has a significant impact on the value of the co-product and the lifecycle GHG emissions increase. While this would appear to be counter intuitive it results from the dynamic co-product allocation within the canola and soybean systems in GHGenius and results from more of the emissions being allocated to the oil and less to the meal in the system. 123 CHEMINFO Table 49: Comparison of GHG Emissions- Impact of N2O Emission Factor Fuel Feedstock Fuel dispensing Fuel distribution and storage Fuel production Feedstock transmission Feedstock recovery Land-use changes, cultivation Fertilizer manufacture Gas leaks and flares CO2, H2S removed from NG Emissions displaced Total Combustion Emissions Grand Total Corn Ethanol Wheat Ethanol Without Without With BFN BFN With BFN BFN g CO2 eq/GJ 214 214 214 214 1,452 1,452 1,452 1,452 28,949 28,949 31,880 31,880 1,507 1,507 715 715 7,512 7,512 6,382 6,382 9,727 9,727 18,774 18,774 5,327 5,327 10,701 10,701 0 0 0 0 0 0 0 0 -17,335 -5,448 -31,786 -9,643 37,355 49,242 38,334 60,476 2,099 2,099 2,099 2,099 39,454 51,341 40,429 62,575 Agriculture and AgriFood Canada and Environment Canada have been working for a number of years to improve the accuracy of the emission factors used in the calculation of the National GHG Inventory. They are developing Canada specific factors rather than using the IPCC Tier 1 factors. In many cases these do not differ but in some cases there is a difference. One of the differences is in the N2O emission factors for western Canada. The moisture that is available in the system does have an impact on the N2O emission factors. There are other factors that can also impact the results such as the cultivation practices. In the 2005 National Inventory 113 the N2O emission factor used for western Canada ranged from 0.002 to 0.008 rather than the 0.0125 used in GHGenius. The impact of using factors from 0.002 to 0.0125 for wheat production are shown in the following figure. The impact is quite significant and the default values in GHGenius probably overestimate the GHG emissions for wheat ethanol. It is planned to look at these factors in the next update of GHGenius. 113 National Inventory Report, 1990-2005: Greenhouse Gas Sources http://www.ec.gc.ca/pdb/ghg/inventory_report/2005_report/tdm-toc_eng.cfm And Sinks In Canada 124 CHEMINFO Figure 13: Impact of N2O Emission Factor for Fertilizer Application on Wheat Ethanol Emissions 45,000 GHG Emissions, g CO 2eq /GJ 40,000 35,000 30,000 25,000 20,000 15,000 10,000 5,000 0 0.000 0.002 0.004 0.006 0.008 0.010 0.012 N2O Em ission Factor The third emission factor evaluated is the NOx emission factor for combustion sources at the ethanol plant. In Table 41 it was shown that the lifecycle NOx emissions for corn ethanol were about twice as high as they were for gasoline and that wheat ethanol emissions were similar. The NOx emission factor in the model for natural gas combustion at the ethanol plants is about 56% of the uncontrolled emission level but the NOx emissions are still 67 g/GJ. The use of low NOx burners could reduce this emission to 30 to 35 g/GJ. The impact of this change on the lifecycle emissions of NOx is shown in the following table. It can be seen that the production plant NOx emissions are a relatively small portion of the lifecycle NOx emissions. The NOx from the application of the fertilizer dominate the emissions. 125 CHEMINFO Table 50: Comparison of NOx Emissions- Impact of Combustion Emission Factor Fuel Feedstock Gasoline Fuel dispensing Fuel distribution and storage Fuel production Feedstock transmission Feedstock recovery Land-use changes, cultivation Fertilizer manufacture Gas leaks and flares CO2, H2S removed from NG Emissions displaced Total Corn Default 0.5 1.8 32.6 15.0 30.9 0.0 0.0 0.0 0.0 0.0 80.8 0.8 3.5 60.1 3.8 50.3 348.8 14.3 0.0 0.0 -300.0 181.7 Ethanol Corn Wheat Lo NOx Default g NOx/GJ 0.8 0.8 3.5 3.5 45.4 67.2 3.8 1.8 50.3 27.7 348.8 497.3 14.3 28.1 0.0 0.0 0.0 0.0 -300.0 -547.3 166.9 79.0 Wheat Lo NOx 0.8 3.5 51.4 1.8 27.7 497.3 28.1 0.0 0.0 -547.3 63.3 8.5 Land Use There are two aspects of land use that are investigated here; the direct land use emissions and the indirect land use emissions. Direct land use emissions are those that arise from the production of the actual feedstock used for biofuel production. Indirect emissions are those that potentially arise from the production of a crop somewhere else in the world to replace the crop that was used to make biofuels. 8.5.1 Direct Land Use Emissions 8.5.1.1 N2O Emission Factor It was determined in the previous section that there was a significant difference in the calculation of land use emissions between GHGenius and GREET and specifically with the emission factor applied to N2O emissions from biologically fixed nitrogen. It was noted that this subject has been controversial for quite some time, with some scientists (including some at Agriculture and AgriFood Canada) insisting that there should be no N2O emissions from this source and others (including, until recently IPCC) that insisted there are no differences between biological nitrogen fixation and the application of synthetic nitrogen fertilizers. This choice of emission factor is quite significant in GHGenius because it impacts not only the emissions from growing soybeans but also from canola meal because of the system expansion 126 CHEMINFO and from all of the other protein meals because of the displacement approach to co-product allocation. In the following figure the GHG emissions for corn and wheat ethanol are shown as a function of this choice of emission factor where one represents the same biological N fixationrelated emissions factor for N2O emissions as for synthetic fertilizer and zero represents no N2O emissions. Values in between reflect some biological N fixation-related N2O emissions but at a lower rate than those resulting from synthetic fertilizer. Figure 14: Impact of Biological N2O Emissions on GHG Emissions GHG Emissions, g CO 2eq /GJ 70,000 60,000 50,000 40,000 30,000 20,000 10,000 0 0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 Biological N2O Em issions Wheat Corn More research on this topic is required in order to reach a consensus on these emissions. One of the earlier papers produced in Canada (Rochette et al. (2004) 114) that was used to support the no emission position significantly overestimated the nitrogen content of the residue returned to the soil (a value of 3% rather than the typical actual nitrogen content of soybean residue of 0.8% was used) and if the correct value was used then the paper supported the position that the N2O emissions were similar to those of synthetic nitrogen. 114 Rochette, P., Angers, D.A., Belanger, G., Chantigny, M.H., Prevost, D., Levesque, G. 2004. Emissions of N2O from Alfalfa and Soybean Crops in Eastern Canada. Soil Science Society of America Journal. 68:493-506. 127 CHEMINFO 8.5.1.2 Soil Carbon The calculation of differences in soil carbon between alternative land uses is quite complex. The issue of changes in soil carbon can arise in both direct and indirect land use emission calculations. Most of the papers on this subject use IPCC default values for soil carbon under different types of cultivation and assume all of the carbon is lost between the current land use and the future land use value. Other approaches have just assumed that 25% of the undisturbed soil carbon is lost through cultivation. There is some debate if the values derived are realistic or if they overstate the carbon loss. There is no doubt that some cultivation practices can deplete soil carbon. Agricultural practices in Canada and the United States in the early 1900’s undoubtedly reduced soil carbon, but as awareness of the issue arose practices started to change. Reduced or no tillage practices are being adopted throughout North America, inputs are generally increasing and many regions of the continent that have been reducing soil carbon are starting to build it up again. Interestingly no-till practices are more widely adopted in Canada than in the United States. Canadian agricultural practices have been changing in recent years and Canada has become one of the leading countries in the adoption of conservation and no-till management practices. Statistics Canada 115 has reported tillage practices in Canada over the past 10 years as shown in the following figure. 115 StatsCan. 2007. Snapshot of Canadian Agriculture. http://www.statcan.ca/english/agcensus2006/articles/snapshot.htm 128 CHEMINFO Figure 15: Canadian Tillage Practices 60 Percentage 50 40 30 20 10 0 1996 2001 2006 Year Conventional Conservation No Till Conservation and no till practices provide many benefits including reduced herbicide and fuel consumption, improved water efficiency and increased soil carbon content. These practices now dominate in Canada and represent more than 70% of the acreage. The Canadian situation is significantly different from the United States where more than 60% of the corn and 70% of the wheat is still produced using conventional tillage and less than 20% of the acreage is no-till (Cea Inc) 116. GHGenius has a version of the IPCC soil carbon calculator included on sheet W. This tool calculates changes in soil carbon content based on management practices including tillage systems and input intensity. In the following table the changes in soil carbon content for a typical dry Canadian soil that has been in long term cultivation with conventional tillage and medium inputs are shown for the options available in the calculator. Land with higher moisture will have higher rates of gain of soil carbon. Land that has less severe management would show a smaller rate of gain. Note that the values returned by the calculator have the opposite sign as that required in GHGenius for the calculations. The output from the IPCC tool is manually inputted into the rest of the model. 116 Cea Inc. 2007. Next Generation Feedstock Needs for Biorefineries. http://www.innovation.gov.ab.ca/BioFeed/docs/Next_Generation_Feedstock.pdf 129 CHEMINFO Table 51: Soil Carbon Changes under Improved Management Low Inputs Medium Inputs High Inputs without Manure High Inputs with Manure Reduced Tillage No Tillage Annual Carbon Change, kg-C/m2 0.004 0.017 0.028 0.072 0.014 0.028 0.040 0.086 In Saskatchewan C-Green Aggregators Inc. are using soil carbon gains of 0.045 to 0.09 kg C/m2 for the annual rate of soil carbon increase in brown and black soils (0.90 to 1.8 kg C/m2 over 20 years). This is reported to have been verified by 20 years of research by Agriculture and AgriFood Canada at their Swift Current Research Station for all areas of Saskatchewan and it is in line with the values derived from the IPCC tool within GHGenius. The impact of increasing the soil carbon content due to improved tillage practices is shown in the following figure. The rate of soil carbon change has been varied from 0.20 to -3.0 kg C/m2 (over 20 years and where – indicates a gain in soil carbon) for each of the two ethanol pathways. Given the rate of adoption of reduced and no till management in Canada, the default soil carbon values for direct land use emissions in the model may be too conservative, and for some of the biofuel pathways this results in significant lifecycle emissions differences. Under high soil carbon accumulation rates, the lifecycle GHG emissions can be almost zero for the wheat ethanol pathways. 130 CHEMINFO Figure 16: Impact of Soil Carbon Change on Upstream Emissions 45,000 Upstream Emissions (g/GJ) 40,000 35,000 30,000 25,000 20,000 15,000 10,000 5,000 -0.350 -0.300 -0.250 -0.200 -0.150 -0.100 -0.050 0 0.000 0.050 Soil Carbon Loss (kg-C/m^2) Corn Wheat Another means of changing soil carbon is to change the level of fertilizer inputs. In the following table the impact of changing form a low input regime to a higher input regime for Canada is shown. The soil carbon changes from increased inputs are similar to those of improved tillage practices but there will be offsetting emissions from nitrogen application and fertilizer manufacture so this approach is not as fruitful as improving the tillage practice. Table 52: Soil Carbon Changes under Improved Management Medium Inputs Full Tillage Reduced Tillage No Tillage High Inputs without High Inputs Manure with Manure Annual Carbon Change, kg-C/m2 0.012 0.023 0.065 0.013 0.024 0.067 0.014 0.026 0.072 Using the IPCC soil carbon tool it is possible to take non-degraded grassland in either warm and moist, or tropical environments, and through the use of no till practices and high inputs with manure hold the soil carbon constant and in some conditions increase the soil carbon. Since the exercise of calculating direct or indirect land use emissions involves determining what might happen in the future it is not possible with any degree of confidence to claim that a loss of 25% (an estimate used in some recent papers) of the soil carbon is a more likely scenario than increasing the soil carbon. 131 CHEMINFO 8.5.2 Indirect Land Use Emissions Indirect land use emissions have recently become quite controversial for biofuels. The two recent articles in Science 117 are typical of several papers and presentations made on the subject. The papers calculate the change in above ground biomass and soil carbon for new land that is brought into production to replace the feedstock that is diverted from its previous use to the production of biofuels. The issue of indirect land use is extremely complex. Most studies either assume that new land must be brought into cultivation to meet the new demand or construct a scenario that increases demand so quickly that new land becomes the only realistic option for increased biofuel production. The calculation does require a look into the future to determine the amount of land required, where this new land is located and what use it was in before being converted to biofuels. Since it is extremely difficult to predict the future, many of the papers on this subject choose to illustrate a worst case scenario: if a worst case does not indicate a problem then no further analysis is required but if it indicates an issue then further analysis is required. The worst case involves assuming a large quantity of biofuels to be produced in a very short period of time so that existing systems have difficulty in responding to the demand with normal or efficient growth. The worst case also involves large soil carbon changes from cultivation even though management practices exist to cultivate annual crops with no soil carbon losses and large losses of above ground biomass. Many of the papers on this subject therefore select tropical rain forests as the new land and assume primitive agricultural practices that maximize soil loss in order to demonstrate the worst case. Some of the papers also exclude the co-product issue (although this may be less important for biodiesel than ethanol) and future yield increases. In practice what should happen is that the increased demand for biofuels will lead to an increase in demand for feedstock. This increased demand will increase the price of the feedstock and the increased price should result in increased production. There has not been a significant increase in cultivated land in Canada for more than 25 years as shown in the following figure. The amount of cropland has increased in large part due to decreases in the practice of summerfallow. New agricultural land in Canada is therefore not a likely future scenario so an increase in domestic demand for a crop will need to be satisfied by 117 Use of U.S. Croplands for Biofuels Increases Greenhouse Gases Through Emissions from Land Use Change. Timothy Searchinger, Ralph Heimlich, R. A. Houghton, Fengxia Dong, Amani Elobeid, Jacinto Fabiosa, Simla Tokgoz, Dermot Hayes, Tun-Hsiang Yu. Science. 29 February 2008: Vol. 319. no. 5867, pp. 1238 – 1240. And; Land Clearing and the Biofuel Carbon Debt. Joseph Fargione, Jason Hill, David Tilman , Stephen Polasky, Peter Hawthorne. Science. 29 February 2008:Vol. 319. no. 5867, pp. 1235 - 1238 132 CHEMINFO increased yield, crop shifting, or reduced exports. Reduced exports would require increased production somewhere else in the world to meet existing demand. Some of the production may be region – in proximity to the consuming market. Figure 17: Agricultural Land Use in Canada 80,000,000 70,000,000 60,000,000 Hectares 50,000,000 40,000,000 30,000,000 20,000,000 10,000,000 0 1951 1956 1961 1966 1971 1976 1981 1986 1991 1996 2001 2006 Total Farm Land Land in Crops Summerfallow Improved Pasture Cultivated Land 8.5.2.1 Increased Production Increased crop production can be met several ways, better management practices such as reduced summerfallow, through increased yield on existing crop land, substitution of one use of existing land for another, or new land being brought into production. It is very difficult to predict what might happen in the future. There are a few papers that have looked at agricultural productivity in developing countries and tried to analyze changes. One paper by Fulginiti and Perrin 118 considered productivity in 18 developing countries between 1961 and 1985 and concluded that most of the change in agricultural productivity was due to changes in commercial inputs like fertilizer and machinery. Land only accounted for about 5% of the productivity change. This paper is not that current and it actually found that on average productivity declined over the period but this was a time of declining prices and increase subsidies in the developed countries 118 Fulginiti, L., Perrin, R. 1998. Agricultural Productivity in Developing Countries. Agricultural Economics 19 (1998) 45-51. 133 CHEMINFO so its conclusions may not be directly applicable to the current situation. Nevertheless 5% is considerably different than the 100% considered in the Science papers. 8.5.2.1.1 Reduced Summerfallow As shown above there has been a more or less continuous decrease in land summer fallowed in Canada over the past 30 years. Summer fallow is the practice of allowing land to lie idle during the growing season. Traditionally farmers used summerfallow one year as a risk-management strategy to improve the chances of growing a crop the following year; during the fallow year, farmers control weeds by either tilling the land or spraying herbicides. Because moisture can accumulate in the soil during summerfallow, a certain dependence on the practice developed, particularly in the areas of the Prairies with moisture deficit. In terms of CO2 production, the most significant effect of summerfallow is the increased rate of organic carbon loss from the soil. The rate of decomposition of soil organic matter is accelerated in the moist, warm surface soil of a summerfallowed field, resulting in the escape of mineralized carbon to the atmosphere as CO2. Summerfallow, in conjunction with frequent tillage, also requires more fossil fuel use than other crop production systems. Over the long-term, the increased rate of soil organic matter decomposition coupled with no new addition of plant residues in the summerfallow year, results in a net decrease in the amount of organic matter stored in the soil. This means a net soil loss, not only of soil carbon, but also of other nutrients associated with organic matter, particularly soil nitrogen. Soil nitrogen is a highly mobile nutrient, subject to leaching and losses of nitrogen during fertilizer application and volatilization of fertilizer nitrogen, both as nitrous oxide, can be significant. Desjardins (2005) 119 suggested that the net impact of CO2 and nitrous oxide emissions from summerfallow ranged from a loss of 12 to 24 g C/m2/year. This is a very significant emission rate. Environment Canada in their 2004 National Inventory reported that N2O emissions from summerfallow were similar to cropped land and that there was a reduction in soil organic content. Since there is no crop produced during summerfallow it is difficult to calculate the impact directly in GHGenius. The difference in N2O emissions between growing a crop on land that would have been otherwise summerfallowed is zero. The crop should therefore have no fertilizer related N2O emissions attributed to it. Producing about 2.0 billion litres of renewable fuels in western Canada (the only region practicing summerfallow) will require about 40% of the current summerfallow land. One of the factors that has impacted the rate of reduction in summerfallow has been the poor economic returns of crops grown in western Canada. Thus western Canada has the potential to increase crop production through the continued reduction in summerfallow practices. Given the emissions 119 Desjardins, R. 2005. Greenhouse Gas and Carbon Monitoring in the 21st Century. Presented at the BIOCAP Canada, 1st National Conference, Ottawa, Ontario. Feb. 2005. 134 CHEMINFO of GHGs from summerfallow land the GHG emissions calculated here may be overstated since the reference system (petroleum diesel fuel which would include summerfallow land) has significant GHG emissions that are generally not included in any analyses. 8.5.2.1.2 Increased Yield The alternative to increasing land in cultivation is to increase yield. Most papers do not consider this an option, or only project yield increases at historical rates. This may not be an appropriate assumption as there is a very large variation in yield of all crops around the world and in many countries the yield is low because the non-subsidized price of the crop is less than the cost of production when full fertilization is practiced. Higher prices will thus encourage more fertilizer use and increased production far beyond the traditional rate of yield improvement. In the following figures the top 20 producing countries for corn and wheat are shown along with the crop production and yield with the data from the FAO database 120 for 2006. From both figures it is apparent that yield is highly variable. Figure 18: World Corn Production and Yield 300,000,000 10,000 8,000 7,000 200,000,000 6,000 150,000,000 5,000 4,000 100,000,000 3,000 Corn Yield, kg/ha Corn production, tonnes 9,000 250,000,000 2,000 50,000,000 1,000 0 U ni te d St at e C s hi n Br a a M zi ex l ic o Ar In ge dia n Fr tina I n an do ce ne si a Ita C ly a R na om d a a So Hu nia n ut g h ar Af y ric Eg a N ypt ig Se U eria k P rb ia hil rain , R ip e ep pin ub es Et lic h o Vi iop f et ia N am 0 Corn Production 120 Corn Yield http://faostat.fao.org/site/567/default.aspx 135 CHEMINFO Canada is a relatively small corn producer on a world scale. Note that the second and third largest corn producers, China and Brazil, have much lower yields than the United States. China uses about 85% of the nitrogen fertilizer per hectare that the US does and Brazil uses only 25% of the nitrogen. In the case of Brazil this is due to poor economic returns that producers have received from growing corn in an unsubsidized environment. Higher world prices can help to address that and thus Brazil has the potential for very large increases in corn production without any change in land area. Increasing the productivity of the top 20 corn producers to the US levels has the potential to increase corn production by over 80% compared to 2006 levels. Corn has been the primary feedstock for ethanol production in North America for the past 25 years. The rapid development of the ethanol industry in the United States over the past several years has put increased attention on the ability of corn producers to meet demand. Canadian corn production is only about 3% of US production and the supply and demand situation in Canada is considerably different than it is in the United States as shown in the following table. The Canadian data in the table is from Agriculture Canada, Statistics Canada with our estimates of ethanol demand in Canada. Note that our estimate of ethanol demand in probably lower than the Ag Canada estimate for 07/08 and this would impact on the level of imports reported for 2007/08. The US data is from the USDA. Note that the Canadian corn production is only about 3 to 4% of the size of the US production. Table 53: Corn Supply and Demand 2004-2005 Canada Supply Livestock demand Fuel Ethanol Other Uses Imports Exports United States Supply Livestock demand Fuel Ethanol Other Uses Exports 2005-2006 tonnes 2006-2007 2007-2008 est 8,835,700 7,961,000 375,000 2,020,000 2,419,000 229,000 9,361000 8,835,000 375,000 1,905,000 1,905,000 242,000 8,990,000 8,286,000 975,000 1,925,000 2,100,000 300,000 11,000,000 8,485,000 1,250,000 2,650,000 1,700,000 200,000 299,862,603 156,371,302 33,601,778 34,107,937 46,172,952 282,262,349 156,310,349 40,705,524 34,501,333 54,192,000 267,552,254 146,031,746 54,603,175 34,321,778 53,333,333 331,520,508 146,031,746 86,349,206 34,725,079 54,603,175 The National Corn Growers Association in the United States believes that the rate of change in the annual corn yield is accelerating as shown in the following figure. Increased corn yield, if it is driven by demand for ethanol will also alleviate the need for additional cropland being brought 136 CHEMINFO into production. Based on recent yield trends the corn yield could reach 200 bu/acre by 2015, one third higher than current levels. Figure 19: Rate of Change in Corn Yield Increased corn production in Canada will come through increased yield and possibly increased substitution of other crops such as soybeans. There is a relatively small amount of corn grown in western Canada where the low moisture levels and lower heat units limit the availability of land suitable for corn production. The following figure shows World wheat production and yields. Variations in crop yield can be caused by seed variety, soil fertility, fertilizer application rates, moisture, growing season, temperature, diseases, pests, and sunlight. Some of these factors are under the control of the producer and choices made in the past with respect to some of these inputs may not reflect the choices that would be made in the future, particularly when a fundamental shift in supply and demand (and price) is made. Canadian wheat yield is quite low and reflects the dryland nature of Canadian wheat production and the traditional focus on high protein milling varieties of wheat. 137 CHEMINFO Figure 20: World Wheat Production and Yield 120,000,000 9.00 8.00 100,000,000 Tonnes 80,000,000 6.00 5.00 60,000,000 4.00 40,000,000 3.00 Tonnes/ha 7.00 2.00 20,000,000 1.00 0.00 R C hi u s Un n si i t e I n a an d d Fe Sta ia de te ra s t Fr ion an C ce a G na er da m P a an ki y U st Ira ni n, ted Tu an Is K rke la in m gd y ic o R m Ar ep ge of nt Ka Uk ina za rai kh ne A u s ta st n ra Eg lia yp t Ita Po ly M lan U oro d zb c ek co is ta n 0 Wheat production Wheat Yield Wheat is the primary feedstock for ethanol production in western Canada. The supply and demand situation is summarized in the following table. The fuel ethanol demand (from wheat) for 2007-08 is our estimate. The fuel ethanol demand remains a relatively small portion of the total demand for wheat. Table 54: Wheat Supply and Demand Canada Supply Livestock demand Fuel ethanol Other Domestic Uses Exports Imports 2004-2005 2005-2006 tonnes 2006-2007 2007-2008 est 25,860,000 3,884,000 110,000 3,980,000 14,812,000 14,000 20,860,000 4,605,000 110,000 3,663,000 11,499,000 23,000 21,919,000 4,225,000 410,000 3,376,000 14,675,000 25,000 17,700,000 4,245,000 900,000 3,179,000 11,000,000 24,000 138 CHEMINFO 8.5.2.1.3 Crop Substitution Some ethanol plants in western Canada have been switching to use a soft white wheat as their feedstock instead of one of the other varieties such as Canadian Prairie Spring (CPS). The soft white wheats (such as AC Andrew) provide a number of advantages including higher yield for the producer and a higher starch content for the ethanol plant. This reduces the energy requirements for the plant since less DDG is produced and higher ethanol contents can be processed. Along with a higher starch content, the crop has a lower protein level and this requires a lower nitrogen fertilizer rate per unit of output and thus the producers input costs are also lower. The characteristics of the two feedstocks of interest are summarized in the following table. These values are the average values over two sites in 2005. The starch content can vary by +/- 2% and the protein content by about +/- 0.5% between sites and between years. Table 55: Wheat Characteristics Starch, % wt dry basis Protein, % wt dry basis CPS 65 12.4 AC Andrew 69 11.2 The default wheat ethanol cycle in the model was set up using CPS wheat as the input. For AC Andrew it is expected that the per unit nitrogen requirement will be lower by the difference in protein in the wheat compared to CPS wheat. That is instead of 20 kg/tonne of grain the nitrogen fertilizer input would be 18 kg/tonne. The rest of the fertilizer inputs are not as energy intensive and no changes will be made to them. The energy requirements of the ethanol plant are reduced by 2 MJ/litre (53 litres of natural gas/litre) when the Andrew wheat is processed (rather than the CPS) based on a process model simulation. 139 CHEMINFO Table 56: GHG Emissions Impact of Wheat Variety Feedstock Fuel dispensing Fuel distribution and storage Fuel production Feedstock transmission Feedstock recovery Land-use changes, cultivation Fertilizer manufacture Gas leaks and flares CO2, H2S removed from NG Emissions displaced Total CPS g CO2 eq/GJ 214 1,452 31,880 715 6,382 18,774 10,701 0 0 -31,786 38,334 AC Andrew 214 1,452 27,604 689 6,149 17,001 9,705 0 0 -29,488 33,326 The reduction in GHG emissions is quite significant with the change in variety. There are also supply benefits if the wheat yield is increased by 40% from the same land base. The increased yield combined with the displacement of DDG and the availability of summerfallow land presents a supply situation with wheat that could see considerably more wheat diverted to biofuel production without any impact on exports and therefore no land use emissions for the cultivation of additional crops. 8.5.2.2 New Land Arable land requires sufficient moisture, the proper soil and climatic conditions in order to produce a crop. All crops are also not suited for all arable land since they may require specific climatic conditions or amounts of moisture. Quantifying the amount of arable land in the world is not a simple task. The total land that has the appropriate soil and climatic conditions must be discounted for protected areas (sensitive areas or land used for human settlements), for land that cannot be physically accessed and other factors such as the use of irrigation. It is well known that there are wide variations in the quality of data between developed and developing countries. One estimate has been prepared by the FAO (World Soils Report) 121. 121 FAO. 2000. World Soils Report. ftp://ftp.fao.org/agl/agll/docs/wsr.pdf 140 CHEMINFO Table 57: Arable Land for Rainfed Agriculture Gross potential arable land Sub-Saharan Africa North Africa and Near East North Asia, east of Urals Asia and the Pacific South and Central America North America Europe World 1,119,492 50,017 286,800 812,551 1,048,071 463,966 363,120 4,144,017 Protected land Net potential arable land (1000 ha) 69,409 1,050,083 5,202 44,815 10,898 275,902 69,879 742,672 68,125 979,946 32,478 431,488 39,217 323,903 295,208 3,848,809 Actual arable land 157,608 71,580 175,540 477,706 143,352 233,276 204,322 1,463,384 % of Potential arable land actually in use (1994) 15 160 64 64 15 54 63 38 This data set indicates that only about 38% of the potentially available arable land is currently being utilized for crop production and thus some expansion of crops is potentially achievable. Most of the arable land that is not in use is classified as permanent pasture in most land inventories. It would therefore appear that some expansion of biofuel feedstock is potentially possible with the conversion of this pastureland without considering converting forestland. Some of the potential arable land will be required to support increasing populations, and changing diets (due in part to increased wealth). For example, meat requires three to eight times the equivalent weight of grain to produce a pound of food, and as more meat is included in diets it places a strain on the grain supply systems. Moreira (2004) 122 reports that a study carried out by IPCC considered that the total land crop potential is 2.49 billion ha from which 0.90 billion ha was already in use for food production in 1990, and that an additional 0.42 billion ha will be required to feed the human population by the year 2050. This still leaves 1.28 billion ha of land for extra biomass production, which could be used for energy purposes. Moreira also notes that some of this land could be used for managed forests for biomass production for energy production systems and these conversions could be expected to have the opposite impact of deforestation, that is, they would result in above ground carbon storage and soil carbon increases. 122 Moreira, J., R. 2004. Global Biomass Energy Potential. Paper prepared for the Expert Workshop on Greenhouse Gas Emissions and Abrupt Climate Change: Positive Options and Robust Policy, Paris 30 September – 1 October 2004. http://www.accstrategy.org/draftpapers/Moreira.doc 141 CHEMINFO It would appear that increased biofuel production is possible without significant deforestation due to the availability of underutilized arable land. It is also likely that due to climatic conditions forestland may not be suitable for biofuel crop production. Furthermore, second generation biofuels may even result in a conversion of arable land to forestland with the accompanying carbon sequestration benefits. It should be noted that biofuels are not the only energy system that results in the potential for carbon emissions through disturbed soils and loss of growing biomass. Coal mining, oil and gas production all result in land use changes. Land use changes are calculated in the GHGenius model for some of these other systems but they generally consider an average over all production and not the incremental production caused by increased energy demand. 8.5.2.3 Above Ground Biomass The worst case scenarios in the literature all assume that rain forests are cleared to provide additional arable land. Notwithstanding that the most likely source of additional cropland is converted grassland or pasture, it is possible that in some regions forests could be cleared to provide additional cropland. In these cases, an historical store of carbon in the form of above ground wood is removed from the ecosystem and that wood will either be used for fuel where the carbon is immediately added to the atmosphere or used for other purposes such as lumber where the wood will be used for some period of time and then at the end of its useful life be combusted or allowed to decompose. These forests do store significant amounts of carbon for relatively long periods of time. The release of this carbon in a short period of time can have a very significant impact on the lifecycle emissions of the some biofuel pathways even when it is amortized over long periods of time. The real issue is how likely is it that this will happen in the future. 8.6 Feedstock Production The input values for feedstock production in GHGenius are based on average values in Canada. As such they represent a combination of cultivation practices. The Ontario Ministry of Agriculture Food and Rural Affairs (OMAFRA) publishes a crop budget template for production in that province. In the budget for corn 123 they provide input requirements for conventional, minimum and no till practices. In the following table the differences in the three practices are summarized. 123 Field Crop Budgets. http://www.omafra.gov.on.ca/english/busdev/facts/pub60.htm#grain 142 CHEMINFO Table 58: Corn Crop Inputs Projected yield Fuel Fuel Herbicide as % of control Operating Labour Conventional Till 8.4 t/ha 43.5 l/ha 5.2 l/tonne 100 Minimum Till 8.4 t/ha 38.7 l/ha 4.6 l/tonne 100 No Till 8.4 t/ha 29 L/ha 3.46 l/tonne 122 $12.95/acre $9.65/acre $ 7.20/acre There may be secondary impacts such as higher yield on no-till (after several years) and increased soil carbon form reduced tillage but we will only consider the impact of fuel and herbicide usage. The diesel fuel usage for corn in GHGenius is 6.1 litres/tonne, which is slightly higher than shown here but would also include the fuel used to move the crop from the field to the farm and any custom work that is covered in other parts of the OMAFRA budget. The GHG emissions for the three cases (where the conventional till is the default case in GHGenius) are shown in the following table. The impact of these direct changes is quite small. Note a portion of the benefit is offset by the reduced co-product credit for the more efficient corn production. It is likely that the secondary impacts of higher yield and higher soil carbon content would have larger impacts on GHG emissions than the direct impacts of reduced fuel consumption. 143 CHEMINFO Table 59: GHG Emissions Impact of Tillage Practice on Corn Emissions Feedstock Fuel dispensing Fuel distribution and storage Fuel production Feedstock transmission Feedstock recovery Land-use changes, cultivation Fertilizer manufacture Gas leaks and flares CO2, H2S removed from NG Emissions displaced Total Conventional Till Corn 214 1,452 28,949 1,507 7,512 9,727 5,327 0 0 -17,335 37,355 Minimum Till Corn g CO2 eq/GJ 214 1,452 28,949 1,507 7,178 9,727 5,327 0 0 -17,269 37,086 No Till Corn 214 1,452 28,949 1,507 6,569 9,727 5,503 0 0 -17,183 36,739 8.7 Co-Products GREET and GHGenius follow the same basic approach (the displacement method) for accounting for ethanol production co-products. This is generally accepted to be the preferred approach in scientific LCA work. Other approaches that have been used include allocating emissions between the products based on mass, energy content, or economic value or trying to determine the energy associated with specific parts of the process and associating that with one or the other product. There are advantages and disadvantages with each approach. Using economic value the coproduct allocation will change on a day by day basis as the market attributes different values to the products. In addition should incentives be included in the value or not? The mass and energy content approaches are simple and generally provide the highest co-product credits. The process chain approach can still require some judgement since while the energy required for DDG drying can be allocated to the DDG how does one allocate the cooking and distillation energy between ethanol and DDG since both products move through that portion of the system? The displacement method probably provides the best estimate but it requires some understanding of the how the product is used and a forecast of what might be used if this product was not available. Regulators find this aspect particularly difficult and are moving to other approaches for their needs. In the following table estimates of the size of the co-product credits for corn and wheat DDG using the various approaches are provided. 144 CHEMINFO Table 60: Allocation Approaches Displacement (in GHGenius) Mass Energy Economic value Process energy Corn DDG Wheat DDG % emissions allocated to co-product 31.7 45.3 50 56 35 50 15 21 35 40 Ethanol plants also produce carbon dioxide and there are at least three different ways this can be treated in the models. In the first case the CO2 may just be vented to the atmosphere in which case there are really no implications from a LCA perspective and that is the base situation that has been modelled here. Some ethanol plants capture the CO2 and use it for industrial applications. This gas is not sequestered as it eventually finds its way into the atmosphere but if the gas displaces CO2 that was captured from a power plant or oil refinery (which are less energy efficient sources) then there may be a small energy credit available to the ethanol plant. The third approach would be to capture the CO2 and sequester it underground. Since this gas is not normally counted in national inventories, as it is biogenic a credit can be generated for removing this gas from the atmosphere on a permanent basis. A few studies have given very large credits to CO2 on the basis that it displaces fuel that is combusted just to produce CO2 but this approach to industrial gas production has not been practiced in North America for many years. In the following table the GHG emissions for corn and wheat ethanol are summarized for each of the three primary approaches. Table 61: Alternative CO2 Approaches No Treatment (GHGenius default) Industrial gas Sequester Corn DDG Wheat DDG Production Lifecycle Emissions, g CO2 eq/GJ 37,355 38,334 31,825 32,810 11,484 12,195 Both alternative approaches to the utilization of CO2 provide GHG emissions benefits. The possibility of sequestering the gas is quite attractive as this is also one of the most efficient and low cost options to carbon capture and sequestration. 145 CHEMINFO 8.8 Water, Solid Waste and Other Environmental Impacts GHGenius (and GREET) are not currently capable of conducting LCA related to water consumption, competing uses of water, and pollutant releases to water. This is an area that could be considered for further research and possible development. Consideration should be given regarding alternative methods for managing water use and pollutant releases versus adopting a life cycle analysis approach. Data challenges with respect to developing an LCA approach include developing representative water consumption data and associated water pollutant release data. These data sets are not as well developed as are air emissions and energy data sets. Interpretation of results would also require care, since the environmental effects are not easily normalized (e.g., as in greenhouse gas emissions contributing to global warming potential). In addition, the results of water consumption may need to be considered in context of regional water availability and competing uses. For example, in eastern Canada, the importance of water consumption may be different than on the prairies. 8.9 Uncertainty: Monte Carlo Analysis The sensitivity of the GHG emissions performance with respect to various input values has been discussed when each parameter is analyzed individually, but what is the impact of changing multiple variables at one time? This multiple variable analysis can be evaluated using the Monte Carlo simulator in GHGenius. Monte Carlo simulations are a means of solving a numerical problem that cannot easily be solved by means such as integral calculus or other numerical methods. A Monte Carlo simulation involves using many iterations of random inputs to determine a set of outputs. The main strength of using a Monte Carlo simulation is the ability to address the uncertainty of input values and to determine the impact of this uncertainty on the output or results. Monte Carlo simulation is well suited to computer solutions where multiple random numbers are generated (within user defined boundaries) that are used as input values and their impact on the results is determined. A limitation of Monte Carlo analysis is that one must have reasonable information about the distributions of the variables to be examined which is not always the case for the fuels being examined. To do the Monte Carlo analysis the impact of variables will be analyzed in the lifecycle GHG emissions for both corn and wheat ethanol will be analyzed. The following five variables will be adjusted for the corn ethanol pathway: • The N2O emission factor for the biological fixation of nitrogen will be varied from zero to 100% of the emission factor for synthetic nitrogen. It will be assumed that the random values will form a uniform distribution. 146 CHEMINFO • • • • The fuel used in the crop production will have a normal distribution with a mean value of 6.1 litre/tonne (the default value) and a standard deviation of 1.5 litres/tonne. The thermal energy at the ethanol facility will have a mean value of 11.15 MJ of natural gas per litre of ethanol with a log normal distribution and a standard deviation of 2. The electrical energy at the ethanol facility will have a mean value of 0.12 kWh of power per litre of ethanol with a log normal distribution and a standard deviation of 0.02. The change in soil carbon due to the cultivation of corn will have a mean value of zero, a normal distribution and a standard deviation of 0.10 kg C/m2. This is a relatively small annual change. These variables have been chosen for two reasons, the first is that there is some uncertainty with respect to the appropriate values because of a lack of good commercial Canadian data or uncertainty surrounding the underlying issue and because the values have been shown to have some impact on the lifecycle emissions. The distributions were chosen to also reflect the degree of uncertainty of the variable. Four thousand iterations were run using the input criteria shown above and the output for the full lifecycle emissions were tracked. In the following figure the distribution of the lifecycle GHG emissions per GJ of energy delivered resulting from the Monte Carlo analysis is shown. 147 CHEMINFO Figure 21: Results from Monte Carlo Simulation for Corn Ethanol 6.0% 5.0% Frequency of Values 4.0% 3.0% 2.0% 1.0% 0.0% 27,089 30,721 34,352 37,984 41,615 45,247 48,878 52,510 56,141 59,772 -1.0% GHG Emissions, g CO2eq/GJ Not all of the stages of the lifecycle emissions changed as a result of the Monte Carlo simulation. In the following table the default value for corn ethanol is compared to the mean values for the simulation along with a few comments. 148 CHEMINFO Table 62: Comparison of Corn Ethanol GHG Emissions- Monte Carlo Simulation Fuel Gasoline Ethanol Feedstock Crude oil Corn 137 214 559 12,276 926 6,417 2 1,452 28,949 1,507 7,512 9,628 1,452 28,943 1,507 7,536 9,642 0 2,109 5,327 0 5,327 0 0 0 0 Fuel dispensing Fuel distribution and storage Fuel production Feedstock transmission Feedstock recovery Land-use changes, cultivation Fertilizer manufacture Gas leaks and flares CO2, H2S removed from NG Emissions displaced 0 22,426 Total -17,316 37,275 Ethanol Monte Carlo g CO2 eq./GJ 214 Comments No Change No Change Std Dev 4,208 g/GJ No Change Std Dev 824 g/GJ Std Dev 767 g/GJ No Change No Change No Change Std Dev 3,414 g/GJ. Mid Range of the MC sim is not -11,385 the same as the default value 43,237 Std Dev 5,550 g/GJ The exercise is also repeated for wheat ethanol. The following five variables will be adjusted for this pathway: • • • • The N2O emission factor for the biological fixation of nitrogen will be varied from zero to 100% of the emission factor for synthetic nitrogen. It will be assumed that the random values will form a uniform distribution. The fuel used in the crop production will have a normal distribution about the mean (default value) of 10.83 litres/tonne. The standard deviation will be 2 litres/tonne. The thermal energy at the ethanol facility will have a mean value of 320 litres of natural gas per litre of ethanol with a log normal distribution and a standard deviation of 30. The electrical energy at the ethanol facility will have a mean value of 0.34kWh of power per litre of ethanol with a log normal distribution and a standard deviation of 0.03. 149 CHEMINFO • The change in soil carbon due to the cultivation of wheat will have a mean value of zero, a normal distribution and a standard deviation of 0.10 kg C/m2. This is a relatively small annual change. Four thousand iterations were run using the input criteria shown above and the output for the full lifecycle emissions were tracked. In the following figure the percentage change in lifecycle GHG emissions per GJ of fuel delivered are shown. Figure 22: Results from Monte Carlo Simulation for Wheat Ethanol 4.5% 4.0% Frequency of Values 3.5% 3.0% 2.5% 2.0% 1.5% 1.0% 0.5% 0.0% 32,087 35,619 39,152 42,684 46,217 49,749 53,282 56,814 60,347 63,879 GHG Emissions, g CO2eq/GJ Not all of the stages of the lifecycle emissions changed as a result of the Monte Carlo simulation. In the following table the default value for wheat ethanol is compared to the mean values for the simulation along with a few comments. 150 CHEMINFO Table 63: Comparison of Wheat Ethanol GHG Emissions- Monte Carlo Simulation Fuel Feedstock Fuel dispensing Fuel distribution and storage Fuel production Feedstock transmission Feedstock recovery Land-use changes, cultivation Fertilizer manufacture Gas leaks and flares CO2, H2S removed from NG Emissions displaced Total Gasoline Ethanol Ethanol Wheat Monte Carlo g CO2 eq./GJ 214 Crude oil Wheat 137 214 559 12,276 926 6,417 2 1,452 31,880 715 6,382 18,774 1,452 32,294 715 6,360 16,727 0 2,109 10,701 0 10,701 0 0 0 0 -31,786 0 -20,066 22,426 38,334 Comments No Change No Change Std Dev 1,618 g/GJ No Change Std Dev 1,184 g/GJ Std Dev 2,428 g/GJ No Change No Change No Change Std Dev 6,395 g/GJ. Mid Range of the MC sim is not the same as the default value 48,398 Std Dev 6,826 g/GJ The impact of N2O emissions on land use and co-product credits is much larger for wheat ethanol than it was for corn ethanol as can be seen by the larger standard deviation for these two categories. However, these two categories move in opposite directions and tend to cancel each other out so that the standard deviation on the % reductions in GHG emissions is not significantly different for the two fuels. 151 CHEMINFO 9. Recommendations for Enhancing LCA Modelling Capacity in Canada 9.1 Summary Life cycle analysis can be a valuable and power tool for informing policy-makers, stakeholders and the public regarding the environmental loadings and potential impacts related to alternative transportation fuels as well as other products. This report has identified many models that are available for potential further development, as well as two models (GREET and GHGenius) that had sufficient data and capabilities to support analysis for this study. One of the models – GHGenius – has been developed in Canada and contains a robust set of data to support LCA analysis for transportation fuels in Canada. The analysis identified various input data, boundary, energy/emissions allocation and other issues that can arise with models and can lead to differences in results and interpretation. To keep up with the rapid pace of biofuel development, Canada's LCA modelling capacity needs to continue to keep abreast of new data, to analyze relevant new biofuel pathways including new technologies that influence industrial performance, and strive to meet the continual demands for up-to-date documentation and increased demands for quality. The following recommendations for enhancing Canada's LCA modelling capacity are provided to Environment Canada for their consideration: • • • • • • Continue to work in partnership with government departments and stakeholders; Continue to support enhancements in transparency and documentation; Remain engaged in understanding international LCA models and results; Develop long term vision and path forward for Canada's LCA capacity; Consider support for exporting Canadian LCA capacity; and Enhance GHGenius model for Canadian conditions. 9.2 Enhance GHGenius Model for Canadian Conditions It is suggested that consideration be given to incorporate water and land use, as well as pollutant releases into existing model capacity in Canada (i.e., GHGenius). The incorporation of these elements could follow a feasibility analysis to assess the available supporting datasets, approach/methodologies, expected results along with costs. There may be challenges in incorporating these elements (e.g., potential lack of representative water/land data, lack of complete pollutant release inventories against which to calibrate), and normalization issues with 152 CHEMINFO respect to environmental damages. However, some of these challenges needed to be overcome at early stages of LCA related to air emissions. Other ways to enhance GHGenius that could be considered are: • • • • incorporate additional modes of transportation (rail, marine, etc.) and segmented transportation fuel markets where biofuels could be used; assess how to leverage GHGenius to apply it for total national emissions inventory estimates and forecasting; add more pathways (e.g., in-situ oil sands mining, etc.); assess ways to incorporate damage functions for environmental 9.3 Work in Stakeholders Partnership with Government Departments and It is recommended that Environment Canada, in collaboration with other federal government departments, provincial governments as well as stakeholder organizations, continue to enhance Canada's LCA modelling capacity. This will ensure that Canadian decision-makers have access to the world's best possible models and correspondingly the best possible information on which to base the important decisions related to the biomass-based transportation fuels, traditional fuels and the environment. Environment Canada's government partners in this area would include, but not necessarily be limited to: • • • • • • • Natural Resources Canada; Agriculture and Agri-Food Canada; Transport Canada; National Research Council Industry Canada; Health Canada; and Environment and resource departments of respective provincial/territorial governments. Industry stakeholders would include representatives from the biofuels industry (i.e., existing and potential producers), the Canadian Renewable Fuel Association (CRFA), traditional fossil fuel based suppliers (oil and gas and petroleum refining industry), the Canadian Association of Petroleum Producers (CAPP), Canadian Petroleum Producers Institute (CPPI), Canadian Chemical Producers Association (CCPA), and other industry groups. Agriculture sector participants are also important stakeholders with respect to biofuels. Example of these stakeholder groups would include, but not be limited to Canadian Canola Growers Association (CCGA), Ontario Soybean Growers Association (OSGA), Western Canadian Wheat Growers Association (WCWGA), Ontario Corn Growers Association (OCGA), and other similar organizations. Environmental non-government organizations (ENGOs) and other civil society organizations also important stakeholders. 153 CHEMINFO 9.4 Continue to Support Transparency and Documentation The credibility of LCA models is largely based on their transparency and accompanying documentation, which explains data sources, assumptions, algorithms and other elements. One advantage of free publicly-available models is that they are transparent. However, documentation for “free” models is an expensive and time-consuming undertaking. With free models government and/or academic institutions are usually involved in supporting model development as well as documentation requirements. Dedicated funds must be available to do this. Environment Canada and its government partners need to take stock of transparency requirements for Canadian and international models and encourage or support documentation improvements. In particular, mechanisms may need to be identified and considered to encourage transparency and documentation enhancements to international models, and in particular if these models are yielding Canadian results or results that are indicated to be applicable to Canada. 9.5 Remain Engaged With International LCA Models and Results In a world of biofuel trade, it is imperative for countries to understand one anothers’ LCA results. The ease of publication and communication through the Internet, as well as collaboration at industry conferences or other present the opportunity to exchange LCA findings with a broad audience. Other countries’ results that are generated on biofuels may differ from results generated in Canada to the degree that Canadian LCA findings are brought into question for valid or invalid reasons. Canadian decision-makers need to keep abreast of the LCA field and understand the models and their assumptions on which these models are based. This report has served this to some degree, but additional results from other models are likely to come out in the future. It is suggested that Environment Canada continue to explore its understanding of the LCA models used by other countries. One step to better understanding would be to conduct detailed analysis using the most commonly used models (such as GaBi and SimaPro). Environment Canada should investigate their data and features in detail, and assess their development in Canada. 9.6 Develop Long Term Vision and Path Forward for Canada's LCA Capacity It suggested that Environment Canada work with other government departments as well as stakeholders to develop a long term common vision and craft the corresponding path forward for LCA modelling in Canada. The long term vision may need to address current LCA limitations 154 CHEMINFO and consider how LCA can be integrated with or systematically inform other Canadian environmental policy modelling activities covering transportation fuels. The long term path forward will need to be developed in the context of available financial resources, expertise and driven by client requirements for LCA results. Further research is suggested to better define the necessary amount of resources, available resources and the details of LCA client requirements. A plan for the path forward should also be developed in context of other modelling activities being conducted or contemplated by other federal government departments. This would include various groups within Environment Canada (e.g., Current Analysis and Modelling, Strategic Policy Branch), as well as Agriculture and Agri-Food Canada, Health Canada, Transport Canada, Natural Resources Canada and the National Research Council. Some of these departments/groups are developing models that may be related to biofuels policy. While others are supporting the development of new technologies or new biofuel pathways that need to be assessed for their potential environmental performance from a lifecycle perspective. Common awareness of the scope, approaches, methods, data sources and assumptions being applied by the various groups would be beneficial for minimizing overlap and harmonizing various elements. This would help ensure that the results from the various activities generate consistent results. 9.7 Export Canadian LCA Capacity Developing and enhancing Canada's LCA biofuels modelling capacity may have benefits for exporting Canada's expertise in this field to the international marketplace. Consideration could be given by Environment Canada to assist in promotional or other development efforts to assist countries or organizations that may need to use Canadian LCA modelling for their growing biofuel industries. This may require promoting Environment Canada's and other Canadian expertise not only in the field of LCA modelling, but also in the related fields of energy data analysis, emission inventories, industrial process knowledge, environmental effects, transportation fuels, computer modelling and policy development. Helping other countries and international organizations to further develop their LCA modelling capabilities, possibly with Canadian models and expertise would in turn help Canadian LCA modelling capacity since the costs of making improvements and continuously updating Canadian focused models capacity can be spread out over a larger base of potential clients. These clients may also provide input and demands to improve modelling capacity over time. One potential mechanism to foster Canadian LCA and related modelling activity is to cultivate an LCA biofuels cluster of expertise. The field of life cycle analysis is multi-disciplinary (as noted above). Members of the cluster could include academic, government, industry experts (including consultants) and client groups. This might include 100 people, or so. This could be a virtual cluster without specific geographic locus. Collaboration and communication would be 155 CHEMINFO carried out among the group members through government facilitation and could include workshops, small conferences, and other media. The exact role of government involvement cannot be prescribed here, and it is assumed that it would need to evolve. This collaboration and communication already takes place through various mechanisms (e.g., industry conferences, journals, Internet), however, the intent for Environment Canada would be provide greater support to accelerate learning and development of Canadian capabilities. 156 CHEMINFO 10. References and Websites All websites were access between October 2007 and March 2008. Dates (year) of publishing for some information sources were not available. • (S&T)² Consultants Inc. and Meyers Norris Penny LLP, July 2006. Canadian Renewable Fuels Strategy. For Canadian Renewable Fuels Association • (S&T)2 Consultants Inc., 2007, Crude Oil GHGenius Update Report. http://www.ghgenius.ca/reports/2007CrudeOilUpdateReport.pdf • (S&T)2 Consultants Inc., 2007, GHGenius US Data Update, http://www.ghgenius.ca/reports/USDataUpdate.pdf • (S&T)2 Consultants Inc., Biodiesel GHG http://www.ghgenius.ca/reports/NRCanbiodieselghgemissionsupdate.pdf • Ahmed, I., Decker, J. & Morris, D. 1994. How much energy does it take to make a gallon of soydiesel? Institute for Local Self-Reliance. Minneapolis, Minnesota. http://www.carbohydrateeconomy.org/library/admin/uploadedfiles/How_Much_Energy_Does_It_Take_To_ Make_A_Gallon_.pdf • Australia Greenhouse Office. Comparison of Transport Fuels. Final Report. Life-cycle Emissions Analysis of Alternative Fuels for Heavy Vehicles. • Beer, T., Grant, T, 2007, Life-cycle analysis of emissions from fuel ethanol and blends in Australian heavy and light vehicles, Journal of Cleaner Technology, Volume 15, Issue 8-9. 2007 • Blottnitz, H., Curran, MA., 2007, A review of assessments conducted on bio-ethanol as a transportation fuel from a net energy, greenhouse gas, and environmental life cycle perspective, Journal of Cleaner Technology, Volume 15, Issue 7. 2007 • California Air Resources Board. EMFAC. http://www.arb.ca.gov/msei/onroad/latest_version.htm • Cea Inc. 2007. Next Generation Feedstock Needs for Biorefineries. http://www.innovation.gov.ab.ca/BioFeed/docs/Next_Generation_Feedstock.pdf • Center for Clean Products and Clean Technologies, University of Tennessee (1996), Evaluation Of Life-Cycle Assessment Tools. • Ceuterick D. and Spirinckx C., 1997, Comparative LCA of biodiesel and fossil diesel fuel, VITO report • Delucchi, M. 2002. Overview of the Lifecycle Emissions Model • Delucchi, Mark A. ITS-Davis. December 2003. APPENDIX A: Energy Use and Emissions from the Lifecycle of Diesel-Like Fuels Derived From Biomass. Publication No. UCD-ITS-RR-03-17A. http://www.its.ucdavis.edu/publications/2003/UCD-ITS-RR-03-17A.pdf • Desjardins, R. 2005. Greenhouse Gas and Carbon Monitoring in the 21st Century. Presented at the BIOCAP Canada, 1st National Conference, Ottawa, Ontario. • Dornburg, V., Lewandowski, I., Patel M., (2003) Comparing the Land Requirements, Energy Savings, and Greenhouse Gas Emissions Reduction of Biobased Polymers and Bioenergy. An Analysis and System Extension of Life-Cycle Assessment Studies Journal of Industrial Ecology 7 (3-4) , 93–116 Emissions Update. 157 CHEMINFO • Elsayed, M., Mathews, R., Mortimer, N. 2003. Carbon and Energy Balances for a Range of Biofuels Options. • Environment Canada. 2006. CAC Emissions Summaries. http://www.ec.gc.ca/pdb/cac/ • Environment Canada. 2007. 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Agriculture, Forestry and Other Land Use. http://www.ipccnggip.iges.or.jp/public/2006gl/vol4.htm • International Standards Organization (ISO), 2006, ISO 14044:2006 - Environmental Management - Life cycle assessment - Requirements and Guidelines, www.iso.org/iso/iso_catalogue (ISO 14044:2006). • International Standards Organization (ISO), 2006. ISO 14041: Environmental management: Life cycle assessment—Goal and scope definition and inventory analysis. Geneva: ISO. • International Standards Organization (ISO). 2006. 14040:2006 - Environmental Management - Life cycle Assessment - Principles and Framework. • Joseph Fargione, Jason Hill, David Tilman , Stephen Polasky, Peter Hawthorne. Land Clearing and the Biofuel Carbon Debt. Science. 29 February 2008:Vol. 319. no. 5867, pp. 1235 - 1238 • Kim, S. D., Dale, B. E., 2006. Ethanol Fuels: E10 or E85 – Life Cycle Perspectives, The International Journal of Life Cycle Assessment, 2006, Vol 11, No 2, March 2006. (5 pp) • Kim, S. D., Dale, B. E., Cumulative Energy and Global Warming Impact from the Production of Biomass for Biobased Products, Journal of Industrial Ecology, 2003 (Vol. 7) (No. 3/4) 147-162 158 CHEMINFO • Kim, S., Dale, B., 2002. Allocation Procedure in Ethanol Production System from Corn Grain. International Journal of Life Cycle Assessment. Volume 7. Pages 237-243. • Larson, E. D. A review of life cycle analysis studies on liquid biofuel systems for the transport sector. Energy for Sustainable Development. Vol. X No. 2. June 2006. p. 109-126. • LBST. 2002. GM Well-to-Wheel Analysis of Energy Use and Greenhouse Gas Emissions of Advanced Fuel/Vehicle Systems – A European Study. September 2002. • Leng, R., et al, 2003. Life cycle inventory and energy analysis of cassava-based Fuel ethanol in China. Environmental Science & Technology, Journal of Cleaner Production. • MacLean, H.L. and L.B. Lave. Evaluating Automobile Fuel/Propulsion Technologies. Progress in Energy and Combustion Science. 29. 2003. 1-69. • Matthews, H.S., Lave, L.B. and H.L. MacLean. Life Cycle Impact Assessment: A Challenge for Risk Analysts. Risk Analysis. 22(5). 2002. 853-860. • Moreira, J., R. 2004. Global Biomass Energy Potential. Paper prepared for the Expert Workshop on Greenhouse Gas Emissions and Abrupt Climate Change: Positive Options and Robust Policy, Paris 30 September – 1 October 2004. http://www.accstrategy.org/draftpapers/Moreira.doc • Mortimer, N.D., Cormack, P., Elsayed, M.A., Horne, R.E. 2003. Evaluation of the Comparative Energy, Global Warming and Socio-Economic Costs and Benefits of Biodiesel. • Natural Resources Canada, Analysis and Modelling Division, Canada's Energy Outlook: The Reference Case 2006, October 2006. • Patyk, G. A. Reinhardt IFEU – Institut für Energie- und Umweltforschung Heidelberg GmbH (Institute for Energy and Environmental Research Heidelberg). Bioenergy for Europe: Which Ones Fit Best? http://www.oeko.de/service/bio/dateien/en/BLT%20Biofuels%20II.pdf • Piringer,G.,. Steinberg, L.J.,. 2006. Reevaluation of Energy Use in Wheat Production in the United States. Journal of Industrial Ecology, 10:1-2, 149–167 • Reinhardt, G., Jungk, N. 2001. Pros and Cons of RME Compared to Conventional Diesel Fuel. IFEU. Proceedings of the 3rd International Colloquium "Fuels 2001", 17 - 18 January 2001. • Rochette, P., Angers, D.A., Belanger, G., Chantigny, M.H., Prevost, D., Levesque, G. 2004. Emissions of N2O from Alfalfa and Soybean Crops in Eastern Canada. Soil Science Society of America Journal. 68:493506. • SAIC, Cheminfo Services Inc., 2007, Operationalizing MAPLE-C With NOx and SO2 Emissions Capabilities for Canada’s Electric Power Generation Sector, For Natural Resources Canada. • Seungdo Kim, Bruce E. Dale. Cumulative Energy and Global Warming Impact from the Production of Biomass for Biobased Products. Journal of Industrial Ecology. Volume 7, Number 3–4. • Sheehan, J.; Camobreco, V.; Duffield, J.; Graboski, M.; Shapouri. H. Life Cycle Inventory of Biodiesel and Petroleum Diesel for Use in an Urban Bus: Final Report. http://www.nrel.gov/vehiclesandfuels/npbf/pdfs/24089.pdf • Sinum Eco-Pro: http://www.sinum.com/htdocs/e_software_ecopro.shtml) • State of California Office of the Governor. Executive Order S-1-07, The Low Carbon Fuel Standard. January 18, 2007. • Statistics Canada. 2007. Snapshot of http://www.statcan.ca/english/agcensus2006/articles/snapshot.htm Canadian Agriculture. 159 CHEMINFO • Swanston, J. S., Newton, A.C., Mixtures of UK Wheat as an Efficient and Environmentally Friendly Source for Bioethanol, Journal of Industrial Ecology, 2005, Vol. 9, No. 3, Pages 109-126 2005 • Timothy Searchinger, et al, Use of U.S. Croplands for Biofuels Increases Greenhouse Gases Through Emissions from Land Use Change. Science. 29 February 2008: Vol. 319. no. 5867, pp. 1238 – 1240. • United Kingdom Department of Transport 2006. Renewable Transport Fuel Obligation Programme (RTFO). www.dft.gov.uk/roads/RTFO • United Kingdom Department of Transport 2006. Renewable Transport Fuel Obligation Programme (RTFO). www.dft.gov.uk/roads/RTFO • University of Nebraska Lincoln (2007), BESS Biofuel Energy Systems Simulator Users Guide. • US EPA, Draft Technical Report, A Comprehensive Analysis of Biodiesel Impacts on Exhaust Emissions, October 2002. EPA420-P-02-001. http://www.epa.gov/OMS/models/analysis/biodsl/p02001.pdf • US EPA, MOBILE6.2. http://www.epa.gov/otaq/m6.htm • Wang, M., et al, 2004, Allocation of Energy Use in Petroleum Refineries to Petroleum Products. International Journal of Life Cycle Assessment 9 (1) 34 – 44. http://www.transportation.anl.gov/software/GREET/pdfs/IJLCA-2004.pdf • Wang, M., et al, February 2007, Operating http://www.transportation.anl.gov/pdfs/TA/353.pdf • Wang, M., et al, June 2001, Development and Use of GREET 1.6 Fuel-Cycle Model for Transportation Fuels and Vehicle Technologies. http://www.transportation.anl.gov/pdfs/TA/153.pdf • Wang., M., et al. August 1999. GREET 1.5 -- Transportation Fuel-Cycle Model. http://www.transportation.anl.gov/software/GREET/pdfs/esd_39v1.pdf • Weidema, B.P. 1999. System Expansions to Handle Co-products of Renewable Materials. 7th LCA Case Studies Symposium SETAC-Europe. • Weidema, B.P. 2001. Addendum to the article “Avoiding co-product allocation in life-cycle assessment” (Journal of Industrial Ecology 4(3):11-33, 2001). • Weise, A.M. January 1998. Impacts of Market-Based Greenhouse Gas Emission Reduction Policies on US Manufacturing Competitiveness. API Research Study #090. Manual for GREET: Version 1.7. 160 CHEMINFO 10.1 Websites Used to Access LCA Models, and Others All websites were access between October 2007 and March 2008. • Boustead Consulting http://www.boustead-consulting.co.uk/products.htm • CIT Ekologik LCAiT (http://www.lcait.com: website could not be accessed). • http://buildlca.rmit.edu.au/downloads/BACKGROUNDREPORTFINAL.PDF • http://deville.tep.chalmers.se/commdb/DbStart.htm • http://ew.eea.europa.eu/Industry/Cleaner/Theme_2/b/Tools_for_analysis_and_evaluation/URL999072874/ • http://faculty.washington.edu/cooperjs/Research/database%20projects.htm • http://faostat.fao.org/site/567/default.aspx • http://glwww.mst.dk/indu/03040000.htm • http://nrel.colostate.edu/projects/century5/reference/html/Century/overview.htm • http://www.aspentech.com/products/aspen-plus.cfm • http://www.athenasmi.ca/tools/docs/Athena_Institute-Software.pdf • http://www.bess.unl.edu/download/ • http://www.bess.unl.edu/download/ • http://www.bfrl.nist.gov/oae/software/bees/ • http://www.bfrl.nist.gov/oae/software/bees/please/USDA/bees_please.html. • http://www.bfrl.nist.gov/oae/software/bees/registration.html • http://www.bfrl.nist.gov/oae/software/bees/registration.html • http://www.boustead-consulting.co.uk/download/Modelcontents.pdf • http://www.earthshift.com/simapro7.htm • http://www.ecobalance.com/uk_team.php • http://www.ecobalance.com/uk_team02.php • http://www.ecobalance.com/uk_wisard.php • http://www.ecoinvent.org/ • http://www.ecoinvent.org/fileadmin/documents/en/ecoinventData-v2.0_Contents.pdf • http://www.eco-shop.org/Resources/lcasoftwarereREVIEW.pdf • http://www.eiolca.net/use.html • http://www.epa.gov/NRMRL/lcaccess/pdfs/appendices_lca101.pdf • http://www.epa.gov/NRMRL/lcaccess/pdfs/appendices_lca101.pdf • http://www.gabi-software.com/ 161 CHEMINFO • http://www.gabi-software.com/gabi/databases1/extensiondatabases0 • http://www.gabi-software.com/gabi/gabi-4/aboutgabi41 • http://www.ghgenius.ca/ • http://www.icmm.com/uploads/35Eco-Indices.pdf • http://www.its.ucdavis.edu/publications/2002/UCD-ITS-RR-02-02.pdf) • http://www.its.ucdavis.edu/publications/2002/UCD-ITS-RR-02-02.pdf • http://www.ivl.se/rapporter/pdf/B1390.pdf • http://www.kmlmtd.com/demodld/index.html • http://www.kmlmtd.com/demodld/lcapix20_manual.pdf • http://www.lca-center.dk/cms/site.asp?p=4633 • http://www.leidenuniv.nl/cml/ssp/software/cmlca/faq.html • http://www.leidenuniv.nl/cml/ssp/software/cmlca/faq.html • http://www.leidenuniv.nl/cml/ssp/software/miet/index.html • http://www.nrel.colostate.edu/projects/century/ • http://www.oeko.de/service/gemis/en/index.htm • http://www.pre.nl/eco-indicator99/default.htm • http://www.pre.nl/eco-it/download_eco-it.htm • http://www.pre.nl/eco-it/eco-it.htm • http://www.pre.nl/simapro/default.htm • http://www.sematech.org/docubase/document/4238atr.pdf • http://www.sinum.com/htdocs/e_software.shtml • http://www.tme.nu/english/index_uk.htm • http://www.tme.nu/pdf/PIA-demo-instruction.pdf • http://www.tno.nl/index.cfm • http://www.transportation.anl.gov/software/GREET/greet_1-8a_download_form.html • http://www.transportation.anl.gov/software/GREET/greet_2-8a_download_form.html • http://www.transportation.anl.gov/software/GREET/index.html • http://www.umberto.de/en/product/prices/index.htm • www.pre.nl/download/manuals/SimaPro7IntroductionToLCA.pdf 162 CHEMINFO 11. Appendix 11.1 Selected Bioethanol Papers 11.1.1 Journal of Industrial Ecology 11.1.1.1 Mixtures of UK Wheat as an Efficient and Environmentally Friendly Source for Bioethanol J. Stuart Swanston, Senior research scientist and cereal quality specialist in the Genome Dynamics program at the Scottish Crop Research Institute, Dundee, UK. Adrian C. Newton, Cereal pathologist and currently Head of the Host Parasite Co-evolution program at the Scottish Crop Research Institute, Dundee, UK. Concerns about access to oil supplies have encouraged the exploration of renewable fuel and energy sources. Industrial ecology offers tools to compare the energy implications and benefits of differing strategies, but using botanical sources of raw materials to replace nonrenewable ones also requires appreciation of plant science, especially the variation in genetic potential within species. Whereas cultivation methods determine whether genetic potential is realized, different methods impact the environment to varying degrees. Experience with barley variety mixtures, aimed at reducing chemical input, has shown them to improve yield and reduce disease, while maintaining or even enhancing quality. Yield improvements still occurred in the absence of disease and increased in proportion to the number of component varieties. Because other research showed mixtures to be similarly effective in wheat, a protocol to grow and exploit a complex mixture of soft wheat is proposed, offering a cost-effective and energy efficient feedstock for a possible bioethanol industry in the United Kingdom. Ethanol would be produced initially from grain, with the straw used for heating or electricity generation. Fertilizer production and use and vehicle fuels have been shown as the main forms of energy consumption in growing a crop, and targets for enhancing the energy balance, by growing mixtures under an integrated farming system, are postulated. A close but negative association between grain protein and alcohol yield is demonstrated and a mixture giving comparable grain yield, but superior alcohol yield, to its best component is identified. Mixing varieties differing in plant morphology may also increase total biomass yield and, therefore, the energy generated from the crop. Pesticide reduction has another positive, though small, effect on the energy balance, from using mixtures. Eliminating prophylactic spraying also reduces vehicle fuel consumption, and may provide the low-toxicity benefits of organic agriculture without the yield penalty. A range of alternative uses for straw and other by-products is also discussed. 163 CHEMINFO 11.1.1.2 Cumulative Energy and Global Warming Impact from the Production of Biomass for Biobased Products Seungdo Kim, Research associate Bruce E. Dale, Professor of chemical engineering and materials science at Michigan State University in East, Lansing, Michigan, USA. The cumulative energy and global warming impacts associated with producing corn, soybeans, alfalfa, and switchgrass and transporting these crops to a central crop processing facility (called a “biorefinery”) are estimated. The agricultural inputs for each crop are collected from seven states in the United States: Illinois, Indiana, Iowa, Michigan, Minnesota, Ohio, and Wisconsin. The cumulative energy requirement for producing and transporting these crops is 1.99 to 2.66 megajoules/kilogram (MJ/kg) for corn, 1.98 to 2.04 MJ/kg for soybeans, 1.24 MJ/kg for alfalfa, and 0.97 to 1.34 MJ/kg for switchgrass. The global warming impact associated with producing biomass is 246 to 286 grams (g) CO2 equivalent/kg for corn, 159 to 163gCO2 equivalent/kg for soybeans, 89 g CO2 equivalent/ kg for alfalfa, and 124 to 147 g CO2 equivalent/kg for switchgrass. The detailed agricultural data are used to assess previous controversies over the energy balance of bioethanol and, in light of the ongoing debates on this topic, provide a needed foundation for future life-cycle assessments. 11.1.1.3 Comparing the Land Requirements, Energy Savings, and Greenhouse Gas Emissions Reduction of Biobased Polymers and Bioenergy: An Analysis and System Extension of Life-Cycle Assessment Studies Veronika Dornburg, Ph.D. student Iris Lewandowski, Senior researcher Martin Patel, Assistant professor in the Department of Science, Technology, and Society of the Copernicus Institute for Sustainable Development and Innovation at Utrecht University in the Netherlands. This study compares energy savings and greenhouse gas (GHG) emission reductions of biobased polymers with those of bioenergy on a per unit of agricultural land-use basis by extending existing life-cycle assessment (LCA) studies. In view of policy goals to increase the energy supply from biomass and current efforts to produce biobased polymers in bulk, the amount of available land for the production of nonfood crops could become a limitation. Hence, given the prominence of energy and greenhouse issues in current environmental policy, it is desirable to include land demand in the comparison of different biomass options. Over the past few years, 164 CHEMINFO numerous LCA studies have been prepared for different types of bio-based polymers, but only a few of these studies address the aspect of land use. This comparison shows that referring energy savings and GHG emission reduction of biobased polymers to a unit of agricultural land, instead of to a unit of polymer produced, leads to a different ranking of options. If land use is chosen as the basis of comparison, natural fiber composites and thermoplastic starch score better than bioenergy production from energy crops, whereas polylactides score comparably well and polyhydroxyalkaonates score worse. Additionally, including the use of agricultural residues for energy purposes improves the environmental performance of bio-based polymers significantly. Moreover, it is very likely that higher production efficiencies will be achieved for biobased polymers in the medium term. Biobased polymers thus offer interesting opportunities to reduce the utilization of nonrenewable energy and to contribute to GHG mitigation in view of potentially scarce land resources. 11.1.1.4 Reevaluation of Energy Use in Wheat Production in the United States Gerhard Piringer, A Visiting Professor Department of Civil and Environmental Engineering at Tulane University in New Orleans, Louisiana. Laura J. Steinberg, An Associate Professor At the Department of Civil and Environmental Engineering at Tulane University in New Orleans, Louisiana. Department of Civil and Environmental Engineering Tulane University, New Orleans, LA 70118. Energy budgets for agricultural production can be used as building blocks for life-cycle assessments that include agricultural products, and can also serve as a first step toward identifying crop production processes that benefit most from increased efficiency. A general trend toward increased energy efficiency in U.S. agriculture has been reported. For wheat cultivation, in particular, this study updates cradle-to-gate process analyses produced in the seventies and eighties. Input quantities were obtained from official U.S. statistics and other sources and multiplied by calculated or recently published energy coefficients. The total energy input into the production of a kilogram of average U.S. wheat grain is estimated to range from 3.1 to 4.9 MJ/kg, with a best estimate at 3.9 MJ/kg. The dominant contribution is energy embodied in nitrogen fertilizer at 47% of the total energy input, followed by diesel fuel (25%), and smaller contributions such as energy embodied in seed grain, gasoline, electricity, and phosphorus fertilizer. This distribution is reflected in the energy carrier mix, with natural gas dominating (57%), followed by diesel fuel (30%). High variability in energy coefficients masks potential gains in total energy efficiency as compared to earlier, similar U.S. studies. Estimates from an input-output model for several input processes agree well with process analysis results, but the model's application can be limited by aggregation issues: Total energy inputs for generic food grain production were lower than wheat fertilizer inputs alone, possibly due to aggregation of diverse products into the food grain sector. 165 CHEMINFO 11.1.2 The International Journal of Life Cycle Assessment 11.1.2.1 Ethanol Fuels: E10 or E85 – Life Cycle Perspectives Seungdo Kim and Bruce Dale Seungdo Kim, PhD Department of Chemical Engineering Room 2527 Engineering Building Michigan State University East Lansing, MI 48824-1226 USA Bruce E. Dale Department of Chemical Engineering & Materials Science Room 2527, Engineering Building Michigan State University East Lansing, MI 48824–1226 USA Goal and Scope The environmental performance of two ethanol fuel applications (E10 and E85) is compared (E10 fuel: a mixture of 10% ethanol and 90% gasoline by volume, and E85 fuel: a mixture of 85% ethanol and 15% gasoline by volume). Methods Two types of functional units are considered here: An ethanol production-oriented perspective and a traveling distance-oriented perspective. The ethanol production-oriented functional unit perspective reflects the fact that the ethanol fuel supply (arable land or quantity of biomass used in ethanol fuel) is constrained, while the traveling distance-oriented functional unit implies that the ethanol fuel supply is unlimited. Results and Discussion In the ethanol production-oriented functional unit perspective, the E10 fuel application offers better environmental performance than the E85 fuel application in terms of natural resources used, nonrenewable energy and global warming. However, in the calculations based on the traveling distance perspective, the E85 fuel application provides less environmental impacts in crude oil consumption, nonrenewable energy and global warming than the E10 fuel application. Conclusions and Outlook The choice of functional units significantly affects the final results. Thus the functional unit in a descriptive LCA should reflect as nearly as possible the actual situation associated with a product system. Considering the current situation of constrained ethanol fuel supply, the E10 fuel application offers better environmental performance in natural resources used, nonrenewable energy and global warming unless the fuel economy of an E85 fueled vehicle is close to that of an E10 fueled vehicle. 166 CHEMINFO 11.1.3 Environmental Science & Technology, Journal of Cleaner Production 11.1.3.1 Life cycle inventory and energy analysis of cassava-based Fuel ethanol in China Rubo Leng , Chengtao Wang, Cheng Zhang, Du Dai and Gengqiang Pu RM330, Mechanical Engineering BLD, Institute of Life Quality via Mechanical Engineering, School of Mechanical and Power Engineering, Shanghai Jiao Tong University, No. 800, DongChuan Road, Shanghai City 200240, PR China. The Chinese government is developing biomass ethanol as one of its automobile fuels for energy security and environmental improvement reasons. The cassava is an alternative feedstock to produce this ethanol fuel. Its performance of environmental impacts and energy efficiency is the critical issue. Life cycle assessment has been used to identify and quantify the environment emissions, energy consumption and energy efficiency of the system throughout the life cycle. This study investigates the entire life cycle from cassava plantation, ethanol conversion, transport, Fuel ethanol blending and distribution to its end-use. Product system of cassava-based ethanol fuel is described and it is divided into six unit processes. The environmental impacts and energy consumption of each unit process are quantified and some of the potential effects are assessed. 11.1.3.2 A review of assessments conducted on bio-ethanol as a transportation fuel from a net energy, greenhouse gas, and environmental life cycle perspective Harro von Blottnitz and Mary Ann Curran Chemical Engineering Department, University of Cape Town, Private Bag, 7701 Rondebosch, South Africa Environmental Protection Agency, National Risk Management Research Laboratory, Cincinnati, OH 45268, USA Received 20 September 2005; accepted 3 March 2006. Available online 12 May 2006. Interest in producing ethanol from biomass in an attempt to make transportation ecologically sustainable continues to grow. In recent years, a large number of assessments have been conducted to assess the environmental merit of biofuels. Two detailed reviews present contrasting results: one is generally unfavourable, whilst the other is more favourable towards fuel bio-ethanol. However, most work that has been done so far, to assess the conversion of specific feedstocks to biofuels, specifically bio-ethanol, has not gone beyond energy and carbon assessments. This study draws on 47 published assessments that compare bio-ethanol systems to conventional fuel on a life cycle basis, or using life cycle assessment (LCA). A majority of these assessments focused on net energy and greenhouse gases, and despite differing assumptions and system boundaries, the following general lessons emerge: (i) make ethanol from sugar crops, in 167 CHEMINFO tropical countries, but approach expansion of agricultural land usage with extreme caution; (ii) consider hydrolysing and fermenting lignocellulosic residues to ethanol; and (iii) the LCA results on grasses as feedstock are insufficient to draw conclusions. It appears that technology choices in process residue handling and in fuel combustion are key, whilst site-specific environmental management tools should best handle biodiversity issues. Seven of the reviewed studies evaluated a wider range of environmental impacts, including resource depletion, global warming, ozone depletion, acidification, eutrophication, human and ecological health, smog formation, etc., but came up with divergent conclusions, possibly due to different approaches in scoping. These LCAs typically report that bio-ethanol results in reductions in resource use and global warming; however, impacts on acidification, human toxicity and ecological toxicity, occurring mainly during the growing and processing of biomass, were more often unfavourable than favourable. It is in this area that further work is needed. 11.1.3.3 Life-cycle analysis of emissions from fuel ethanol and blends in Australian heavy and light vehicles Tom Beer and Tim Grant CSIRO Environmental Risk Network, CSIRO Atmospheric Research, Private Bag 1, Aspendale, Victoria 3195, Australia Centre for Design, RMIT, Melbourne, Victoria 3001, Australia Accepted 21 June 2006. Available online 20 September 2006. Because carbon dioxide emissions from the combustion of a renewable fuel are not anthropogenic greenhouse gases, there are significant greenhouse gas benefits in using ethanol that is derived from sugar or wheat, especially from waste feedstock. However, if the ethanol is used as an additive (as in diesohol or petrohol) then some of these greenhouse gas benefits are lost because ethanol is less efficient as a fuel. The vapour pressure of petrohol is higher than that of either petrol or ethanol, so that it is unclear whether there are, or are not, air quality benefits associated with the use of ethanol. A measurement program that surveys a significant proportion of E10 alternative fuel vehicles should be undertaken, along with a parallel program to test the emission variations that result from the changes in the petrol. The performance of overseas models in relation to the Australian situation is unknown, and a combined modelling and measurement program is needed to determine its validity. 168
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