FA LCON
PANEL PRODUCTS LTD
©
v9.1
Panelled Doors
13.1
Door Core
Fig. 13.1
Strebord Panelled Doors:
The basic core construction is routered to a
depth of 10mm on each face with decorative
panels (min. 3mm thickness MDF) secured with
adhesives into the recess. Panels may be further
secured using a simple hardwood beading
system.
When routering door faces for fire rated doorsets
to produce the panelled appearance the
following minimum dimensions apply:
Non Fire Rated & FD30:
a/ Stiles: Min. width = 100mm.
b/ Mullions: Min. width = 80mm.
c/ Top rail: Min. depth = 100mm.
d/ Bottom rail: Min. depth = 170mm
e/ Single mid rail: Min. depth = 160mm.
f/ Intermediate rails: Min. depth = 80mm.
Some panelled elements of the door leaves may
be replaced with glazing within the limits
described by reference to Pages 13.6 (Glass &
Glazing) of this manual.
NOTE: Where more than one horizontal rail is
formed between the top and bottom rail the depth
dimension for each rail can be reduced from Min.
160mm to Min. 80mm
For performances up to FD30 (BS476 Pt.22)
doorsets can be manufactured to suit the
dimensional applications and configurations
described by reference to Pages 13.9 ~ 13.13
(Fire door Applications) and Pages 13.14 ~
13.21 (Intumescent sealing).
FD60:
a/ Stiles: Min. width = 100mm.
b/ Mullions: Min. width = 80mm.
c/ Top rail: Min. depth = 100mm.
d/ Bottom rail: Min. depth = 200mm
e/ Single mid rail: Min. depth = 170mm.
f/ Intermediate rails: Min. depth = 80mm.
NOTE: Dimensions and configurations are more
limited for FD60 applications as defined in this
section See Pages 13.13 & 13.22.
Hardware can generally be selected and used
as described by reference to Section 9 Hardware but with further restrictions as
described by reference to Page 13.8.
NOTE: Where more than one horizontal rail is
formed between the top and bottom rail the depth
dimension for each rail can be reduced from Min.
170mm to Min. 80mm
Panelled Doors
Strebord cores can be used for the manufacture
of panelled appearance doors in a wide range of
designs and configurations and providing for fire
resistant performances up to FD60 (BS476
Pt.22) subject to the following limitations:
v9.1
©
13.2
Door Core
Panelled Doors
Minimum Stile, Rail & Mullion Dimensions for Fire Door Applications:
Fig. 13.2
Recessed Panel Design Options:
a
a
a
a
c
a
b
c
a
a
b
c
a
c
f
e
d
NFR & FD30 only
e
d
NFR ~ FD60
f
d
NFR ~ FD60
d
NFR ~ FD60
Planted Panel Design Options:
c
c
c
c
f
d
NFR & FD30 only
e
e
d
d
NFR ~ FD60
NFR ~ FD60
f
d
NFR ~ FD60
Raised & Fielded Panel Design Options:
c
c
c
c
Panelled Doors
f
e
e
d
NFR & FD30 only
d
NFR ~ FD60
f
d
NFR ~ FD60
d
NFR ~ FD60
NOTES:
1/ See page 13.1 for approved minimum dimensions a, b, c, d, e & f.
2/ Where a single horizontal mid rail is used: Minimum mid rail height : FD30 = 160mm. FD60 = 170mm.
3/ Where intermediate rails are used (more than one horizontal rail) the minium intermediate rail height = 80mm.
4/ All mullion widths = Min. 80mm
©
v9.1
Panelled Doors
13.3
Door Core
Strebord Panelled Door Construction Options:
Fig. 13.3
Recessed Panel Design Options:
Min. 3mm facings
10
Min. 3mm facings
10
12
Rail / Stile dim.
Core thickness
44mm or 54mm
Min. 3mm facings to be applied to both faces of recess
bonded using PVA or PU adhesives - Approved facing
materials:
3mm MDF 750kg/m3.
3mm Chipboard 680kg/m3
3mm Hardboard 1000kg/m3
Optional beading (recommended).
Doors hardwood lipped - See
Section 3 Lippings & Facings.
Fig. 13.4
Planted Panel Design Options:
Min. 3mm
facings
10
12
Rail / Stile dim.
Min. 3mm
facings
10
Core thickness
44mm or 54mm
Optional beading (recommended).
Additional decorative panels may be added to satisfy
aesthetic requirements.
Added 6mm Veneered MDF illustrated.
Doors hardwood lipped - See
Section 3 Lippings & Facings.
Raised & Fielded Panel Design Options:
Min. 3mm
12
10
Rail / Stile dim.
Fig. 13.5
Optional beading (recommended).
Doors hardwood lipped - See
Section 3 Lippings & Facings.
The min. 3mm facing may be substituted with raised and fielded panels
to provide for aesthetic requirements:
FD30 = MDF 700kg/m3. OR Softwood 510kg/m3 OR Hardwood 640kg/m3.
FD60 = Hardwood 640kg/m3
Panelled Doors
Min. 3mm
10
Core thickness
44mm or 54mm
v9.1
©
Panelled Doors
Single Leaf Configurations:
Fig. 13.6
Door Height - Single Leaf (Non Fire Rated, FD30 and FD60)
Single panel
Two panel
Four panel
Maximum
Ten panel
Six panel
NFR & FD30 only
Fig. 13.7
Min. 80
Min.100
Min.100
Min. 80
Min.100
Min.100
Min. 80
Min.100
Min.100
Min.100
Min.100
(Non Fire Rated & FD30 only)
Min.100
Storey Height - Transomed Overpanel OR Fanlight - Single Leaf
Min.100
13.4
Door Core
Min. 80
Min.80
Min. 80
Min.100
Min.100
Min. 80
Min.100
Min.100
Min. 80
Min.100
Min.100
Min.100
Min.100
Min.100
Min.100
Fig. 13.8
Storey Height - Flush Overpanel - Single Leaf (Non Fire Rated only)
Min. 100
Panelled Doors
Min.100
NOTE: Detail applies to all panel designs - Raised and Fielded panel design illustrated.
©
v9.1
Panelled Doors
Double Leaf (Pairs) Configurations:
Door Height - Double Leaf (Non Fire Rated & FD30 only)
13.5
Door Core
Fig. 13.9
Panelled door doorsets can be supplied in double
leaf configurations with panel options as
described by reference to Pages 13.2 and 13.3
with a maximum of 10 panels per door leaf.
See Pages 13.9 ~ 13.12 (Fire door Applications)
and Pages 13.14 ~ 13.21 (Intumescent sealing)
for dimensional limitations related to FD30
(BS476 Pt.22) fire door applications.
NOTE: Not approved for FD60 (BS476 Pt.22)
Applications
Min.80
Min.80
Min.80
Min.100
Min.100
Storey Height - Transomed Overpanel OR Fanlight - Double Leaf
(Non Fire Rated & FD30 only)
Min.80
Min.80
Fig. 13.10
Storey Height Panelled door doorsets with
transomed overpanels or fanlights can be
supplied in double leaf (pairs) configurations with
panel options as described by reference to Pages
13.2 and 13.3 with a maximum of 10 panels per
door leaf.
See Pages 13.9 ~ 13.12 (Fire door Applications)
and Pages 13.14 ~ 13.21 (Intumescent sealing)
for dimensional limitations related to FD30
(BS476 Pt.22) fire door applications.
NOTE: Not approved for FD60 (BS476 Pt.22)
Applications
Fig. 13.11
Min.100
Min.80
Min.80
Min.80
Min.100
Storey Height - Flush Overpanel - Single Leaf (Non Fire Rated only)
Min.100
12mm Rebate
Min.112 o/a rebate
Storey Height Panelled door doorsets with flush
overpanels can be supplied in double leaf (pairs)
configurations for non fire rated applications only.
NOTE: Not approved for FD30 or FD60 (BS476
Pt.22) Applications
Panelled Doors
Min.100
v9.1
©
13.6
Door Core
Panelled Doors
Glazing Panelled Doors FD30:
Glazing Panelled Doors:
Panelled areas may be replaced with glazing where required.
(NOTE: Max. 0.7m2 glazed area See below)
For fire rated doorsets up to FD30 (BS476 Pt.22) glass types and glazing systems must comply with
the details described by reference to Section 6 - Glass and Glazing.
Profiled beading to create ‘period’ appearances may be used in conjunction with insulating glass types
only.
NOTE: Glazing is not approved for FD60 applications.
Fig. 13.12
10
15
Approved glass types and glazing systems, including
bead profiles must comply with Section 6 - Glass &
Glazing details when used with non insulating glass
types.
Fig. 13.14
Sealmaster Fireglaze 30 illustrated
When used with insulating glass types beading can
be profiled to provide for a ‘period’ appearance to
match panel bead.
Insulating Glass
Panelled Doors
5
The glazing of panelled door for fire door applications
up to FD30 is approved where the clear glass area
does not exceed 0.7m2. (except where otherwise
restricted by reference to glass types and beading
systems detailed in Section 6 - Glass & Glazing).
Aperture Dimension
0.5mm
10~15O
Aperture Dimension
Fig. 13.13
Approved glass types for fire door applications
together with approved intumescent glazing systems
are detailed in Section 6 - Glass & Glazing.
Sealmaster Fireglaze 30 illustrated.
©
v9.1
Panelled Doors
13.7
Door Core
Panel Beading:
Panel Beading - Non Fire Rated & FD30 doors / panels.
Fig. 13.15
The use of panel beading is recommended
but is not an essential requirement for Non
Fire Rated and FD30 (BS476 Pt.22)
applications.
Where required, profiled beading can be
used to create a ‘period’ appearance.
Panel Beading - FD60 doors.
Fig. 13.16
Panel beading is an essential requirement
for FD60 (BS476 Pt.22) applications.
Panel beading must provide for a minimum
12mm cover at the edges of panelled areas.
NOTE: Strebord panel doors for FD60
applications are limited to single leaf
door height doorset designs with the
door leaf dimension limited to a
maximum of 2040 x 926mm.
Panelled Doors
12
Where required, profiled beading can be
used to create a ‘period’ appearance.
v9.1
©
13.8
Door Core
Panelled Doors
Fig. 13.17
Recessed and Planted Panel Design Options:
Strebord panel door designs are not limited to the use of rectilinear panels.
Recessed and Planted panel design options in particular provide Designers with wide scope for the
expression of aesthetic requirements subject to the maintenance of the stile, rail and mullion
dimensions described by reference to page 13.1.
Fig. 13.18
Panelled Doors - Hardware:
Hardware must be selected and fitted in
accordance with the recommendations to be
found by reference to Section 9 - Hardware.
20mm margin
Door viewer
In addition to Section 9 guidance, the following
additional consideration apply to Strebord Panel
door designs:
Panelled Doors
1/ All items of hardware that pass through the door
thickness or which are morticed into the door
should be located in the maximum thickness
section of the door constructions (i.e. the 44mm
or 54mm thickness).
20mm margin
morticed
lock / latch
2/ A margin within the maximum door leaf
thickness should be allowed to provide for a
minimum 20mm around hardware items that are
morticed into the door edges or which pass
through the door thickness.
3/ Cableways for electric lock / strikes are not
approved for use with Strebord© panelled doors.
Intumescent provisions described by reference
to Section 9 - Hardware apply equally to panel
door designs.
Door Height Assemblies
&
Storey Height Assemblies with Transom
15x4mm PVC encased Pyroplex
44
Door Core
Panelled Doors
FD30 - BS476 Pt.22 :1987
v9.1
13.9
©
LATCHED DOORSETS
4000
Max. Leaf width
Pairs =1050mm
3000
2300
2135
2000
2x932
2x1050
932
1075
Latched Single
Action Single leaf
Latched Single
Action Double leaf
Latched Single
Action Single leaf
with transomed
overpanel or fanlight
Latched Single
Action Double leaf
with transomed
overpanel or fanlight
1000
Height
(mm)
1500
2000
Configuration
Latched Single Action
Single Door (LSASD)
From
To
From
To
Latched Single Action
Double Door (LSADD)
Maximum Glazed Area Single door doorset
See Section 6:
Double door doorset
Frame Specification
See Section 7
2500
0.7m2
Height (mm)
2135
2300
2135
2300
Maximum
Overpanel height
Width (mm)
1075
932
1050
932
Single door doorset
Double door doorset
Single door doorset
Double door doorset
NOTE: Storey height doorsets with transoms
are not approved with MDF frames.
2000mm
1500mm
465kg/m3 Softwood
or Hardwood
750kg/m3 MDF
OR Streframe
Intumescent Seals
15x4mm PVC encapsulated Head: 15x4mm exposed and fitted centrally in the leaf or frame head.
Pyroplex
Jambs & Overpanel: 15x4mm exposed and centrally fitted to leaf or frame.
See Pages 13.14 ~ 13.17
- Intumescent Seals
and
Section 9 - Hardware
for further information
Meeting edges:
Square: 1No. 15x4mm fitted centrally in one leaf.
Rebated: NOT APPROVED
Exova (UK) Ltd trading as Exova BM TRADA Ref: Chilt/A09104 Rev. B
Valid until 17th. October 2017
FD30 Fire Door Applications
Panelled Doors
Width (mm) 1000
©
13.10
v9.1
44
Door Height Assemblies
&
Storey Height Assemblies with Transom
Door Core
Panelled Doors
FD30 - BS476 Pt.22 :1987
15x4mm PVC encased Pyroplex
UNLATCHED DOORSETS
4000
Max. Leaf width
Pairs =1050mm
3000
Unlatched Single
Action & Double Action
Single leaf
Unlatched Single
Action & Double Action
Double leaf
2x932
2300
2135
2x1050
932
1075
2000
1000
Unlatched Single
Action & Double Action
Single leaf
with transomed
overpanel or fanlight
Unlatched Single
Action & Double Action
Double leaf
with transomed
overpanel or fanlight
Configuration
Unlatched Single Action
Single Door (ULSASD)
Double Action
Single Door (DASD)
Unlatched Single Action
Double Door (ULSADD)
FD30 Fire Door Applications
Panelled Doors
Double Action
Double Door (DADD)
Height
(mm)
See Section 7
Height (mm)
2135
2300
2135
2300
2135
2300
2135
2300
From
To
From
To
From
To
From
To
Maximum Glazed Area Single door doorset
See Section 6:
Double door doorset
Frame Specification
Width (mm) 1000
0.7m2
1500
NOTE: Storey height doorsets with transoms
are not approved with MDF frames.
2500
Width (mm)
1075
932
1075
932
1050
932
1050
932
Maximum
Overpanel height
Single door doorset
Double door doorset
2000
Single door doorset
Double door doorset
2000mm
1500mm
465kg/m3 Softwood
or Hardwood
750kg/m3 MDF
OR Streframe
Intumescent Seals
15x4mm PVC encapsulated Head: 15x4mm exposed and fitted centrally in the leaf or frame head.
Jambs & Overpanel: 15x4mm exposed and centrally fitted to leaf or frame.
Pyroplex
See Pages 13.14 ~ 13.17
- Intumescent Seals
and
Section 9 - Hardware
for further information
Meeting edges:
Square: 1No. 15x4mm fitted centrally in one leaf.
Rebated: NOT APPROVED
Exova (UK) Ltd trading as Exova BM TRADA Ref: Chilt/A09104 Rev. B
Valid until 17th. October 2017
Door Height Assemblies
&
Storey Height Assemblies with Transom
20x4mm PVC encased Pyroplex
44
Door Core
Panelled Doors
FD30 - BS476 Pt.22 :1987
v9.1
13.11
©
LATCHED DOORSETS
4000
Max. Leaf width
Pairs =1260mm
3000
2x932
932
2979
2879
Latched Single
Action Single leaf
Latched Single
Action Double leaf
Latched Single
Action Single leaf
with transomed
overpanel or fanlight
Latched Single
Action Double leaf
with transomed
overpanel or fanlight
2x1260
2135
1310
2000
1000
Height
(mm)
1500
2000
Configuration
Latched Single Action
Single Door (LSASD)
From
To
From
To
Latched Single Action
Double Door (LSADD)
Maximum Glazed Area Single door doorset
See Section 6:
Double door doorset
Frame Specification
See Section 7
2500
0.7m2
Height (mm)
2135
2979
2135
2879
Maximum
Overpanel height
Width (mm)
1310
932
1260
932
Single door doorset
Double door doorset
Single door doorset
Double door doorset
NOTE: Storey height doorsets with transoms
are not approved with MDF frames.
2000mm
1500mm
465kg/m3 Softwood
or Hardwood
750kg/m3 MDF
OR Streframe
Intumescent Seals
Head: 20x4mm exposed and fitted centrally in the leaf or frame head.
20x4mm PVC encapsulated Jambs & Overpanel: 20x4mm exposed and centrally fitted to leaf or frame.
Pyroplex
Meeting edges:
See Pages 13.18 ~ 13.21
- Intumescent Seals
and
Section 9 - Hardware
for further information
Square: 1No. 20x4mm fitted centrally in one leaf.
Rebated: NOT APPROVED
Hinges: Intumescent protection is required under the hinge blades on sets over
2440mm high.
Exova (UK) Ltd trading as Exova BM TRADA Ref: Chilt/A09104 Rev. B
Valid until 17th. October 2017
FD30 Fire Door Applications
Panelled Doors
Width (mm) 1000
©
13.12
v9.1
44
Door Height Assemblies
&
Storey Height Assemblies with Transom
Door Core
Panelled Doors
FD30 - BS476 Pt.22 :1987
20x4mm PVC encased Pyroplex
UNLATCHED DOORSETS
4000
Max. Leaf width
Pairs =1235mm
3000
2929
2829
Unlatched Single
Action & Double Action
Single leaf
2x932
932
Unlatched Single
Action & Double Action
Double leaf
2x1235
2135
1285
2000
1000
Unlatched Single
Action & Double Action
Single leaf
with transomed
overpanel or fanlight
Unlatched Single
Action & Double Action
Double leaf
with transomed
overpanel or fanlight
Configuration
Unlatched Single Action
Single Door (ULSASD)
Double Action
Single Door (DASD)
Unlatched Single Action
Double Door (ULSADD)
FD30 Fire Door Applications
Panelled Doors
Double Action
Double Door (DADD)
Height
(mm)
See Section 7
Height (mm)
2135
2929
2135
2929
2135
2829
2135
2829
From
To
From
To
From
To
From
To
Maximum Glazed Area Single door doorset
See Section 6:
Double door doorset
Frame Specification
Width (mm) 1000
0.7m2
1500
NOTE: Storey height doorsets with transoms
are not approved with MDF frames.
2500
Width (mm)
1285
932
1285
932
1235
932
1235
932
Maximum
Overpanel height
Single door doorset
Double door doorset
2000
Single door doorset
Double door doorset
2000mm
1500mm
465kg/m3 Softwood
or Hardwood
750kg/m3 MDF
OR Streframe
Intumescent Seals
Head: 20x4mm exposed and fitted centrally in the leaf or frame head.
20x4mm PVC encapsulated Jambs & Overpanel: 20x4mm exposed and centrally fitted to leaf or frame.
Meeting edges:
Pyroplex
See Pages 13.18 ~ 13.21
- Intumescent Seals
and
Section 9 - Hardware
for further information
Square: 1No. 20x4mm fitted centrally in one leaf.
Rebated: NOT APPROVED
Hinges: Intumescent protection is required under the hinge blades on sets over
2440mm high.
Exova (UK) Ltd trading as Exova BM TRADA Ref: Chilt/A09104 Rev. B
Valid until 17th. October 2017
54
Door Core
Door Height Assemblies
Panelled Doors
2x15x4mm PVC encased Pyroplex
FD60 - BS476 Pt.22 :1987
v9.1
13.13
©
LATCHED DOORSETS
4000
Max. Leaf width
Single =1050mm
3000
2040
2000
926
Latched Single
Action Single leaf
1000
Height
(mm)
1500
Configuration
Latched Single Action
Single Door (LSASD)
Latched Single Action
Double Door (LSADD)
Maximum Glazed Area Single door doorset
Frame Specification
2000
2500
From
To
From
To
Height (mm)
2040
2040
Width (mm)
926
926
NOT APPROVED
NOT APPROVED
Maximum
NOT
APPROVED Overpanel height
Single door doorset
Single door doorset
NOT
APPROVED
640kg/m3 Hardwood
Intumescent Seals
Head: 2No. 15x4mm exposed, separated by 8mm and fitted centrally in the leaf
2x15x4mm PVC encapsulated or frame head.
Pyroplex
Jambs: 2No. 15x4mm exposed, separated by 8mm and centrally fitted to leaf
See Page 13.22
- Intumescent Seals
and
Section 9 - Hardware
for further information
or frame.
Hinges: Intumescent protection must be used behind hinge blades.
Exova (UK) Ltd trading as Exova BM TRADA Ref: Chilt/A10152 Rev. B.
Valid until 24th. July 2020
FD60 Fire Door Applications
Panelled Doors
Width (mm) 1000
13.14
v9.1
©
44
Door Core
Panelled Doors
Intumescent Seals
FD30
15x4mm Pyroplex
Single Leaf FD30 applications
using 15x4mm Pyroplex Intumescent
Seals.
NOTE: See Section 7 - Doorframes for ‘Q’ Mark approved
minimum frame section dimensions for fire door
applications.
Single leaf
Door Height
Doorsets
Single leaf
Storey Height
Doorsets
with Transom
Latched Single leaf Single Action Doorsets:
Jambs & Head = 15x4mm PVC encased Pyroplex.
Door Leaf sizes:
From: 2135 x 1075mm
To: 2300 x 932mm
NOTE: For storey height doorsets use 15x4mm PVC encased Pyroplex to all
sides of the overpanel.
Unlatched Single leaf Single Action Doorsets:
Jambs & Head = 15x4mm PVC encased Pyroplex.
Door Leaf sizes:
From: 2135 x 1075mm
To:
2300 x 932mm
FD30 Fire Door Applications
Intumescent Seals
NOTE: For storey height doorsets use 15x4mm PVC encased Pyroplex to all
sides of the overpanel.
Double Action Single leaf Doorsets:
Jambs & Head = 15x4mm PVC encased Pyroplex.
Door Leaf sizes:
From: 2135 x 1075mm
To:
2300 x 932mm
NOTE: For storey height doorsets use 15x4mm PVC encased Pyroplex to all
sides of the overpanel.
44
Door Core
Panelled Doors
FD30 Intumescent
Seals
v9.1
13.15
©
15x4mm Pyroplex
Where glazed fanlights are used,
the glass and beading system
must conform to tested details for
the relevant fire performance
when used with wood products.
See Section 6 - Glazing
Head
!
Intumescent seals must be located centrally in the
door thickness and may fitted to the frame or the door leaf.
! For storey height doorsets the intumescent seals must
be applied to all sides of the overpanel.
NOTE: For ‘Q’ Mark approved lipping material & adhesive see
Section 3 - Lippings & Facings.
Double Action Single leaf
Fig. 13.20
- Door Height Assemblies
- Storey Height Assemblies with Transom.
Head
Closing Jamb
Max. 2mm profiling.
Transom
Radius to suit pivot fixing
!
Intumescent seals must be located centrally in the
door thickness and may fitted to the frame or the door leaf.
! For storey height doorsets the intumescent seals must
be applied to all sides of the overpanel.
NOTE:
Where glazed fanlights are used,
the glass and beading system
must conform to tested details for
the relevant fire performance
when used with wood products.
See Section 6 Glazing
CL
NOTE: For ‘Q’ Mark approved lipping material & adhesive see
Section 3 - Lippings & Facings.
CL
FD30 Fire Door Applications
Intumescent Seals
NOTE:
Max. 2.5O chamfer.
Hanging Jamb
Transom
Hanging Jamb
Head
Closing Jamb
Head
Fig. 13.19
Single Action Single leaf
- Door Height Assemblies
- Storey Height Assemblies with Transom.
13.16
v9.1
©
44
Door Core
Panelled Doors
Intumescent Seals
FD30
15x4mm Pyroplex
Double Leaf FD30 applications
using 15x4mm Pyroplex Intumescent
Seals.
NOTE: See Section 7 - Doorframes for ‘Q’ Mark approved
minimum frame section dimensions for fire door
applications.
Double leaf
Door Height
Doorsets
Double leaf
Storey Height
Doorsets
with Transom
Latched Double leaf Single Action Doorsets (Pairs):
Jambs & Head = 15x4mm PVC encased Pyroplex.
Meeting Stiles = 15x4mm PVC encased Pyroplex.
Door Leaf sizes:
From: 2135 x 2x1050mm
To:
2300 x 2x932mm
NOTE: For storey height doorsets use 15x4mm PVC encased Pyroplex to all
sides of the overpanel.
Unlatched Double leaf Single Action Doorsets (Pairs):
Jambs & Head = 15x4mm PVC encased Pyroplex.
Meeting Stiles = 15x4mm PVC encased Pyroplex.
Door Leaf sizes:
From: 2135 x 2x1050mm
To:
2300 x 2x932mm
FD30 Fire Door Applications
Intumescent Seals
NOTE: For storey height doorsets use 15x4mm PVC encased Pyroplex to all
sides of the overpanel.
Double Action Double leaf Doorsets (Pairs):
Jambs & Head = 15x4mm PVC encased Pyroplex.
Meeting Stiles = 2x10x4mm PVC encased Pyroplex.
Door Leaf sizes:
From: 2135 x 2x1050mm
To:
2300 x 2x932mm
NOTE: For storey height doorsets use 15x4mm PVC encased Pyroplex to all
sides of the overpanel.
44
Door Core
Panelled Doors
FD30 Intumescent
Seals
v9.1
13.17
©
15x4mm Pyroplex
Head
! Perimeter Intumescent seals must be located centrally
in the door thickness and may fitted to the frame or the
door leaf.
! At the meeting stiles, 15x4mm Pyroplex seal must be
fitted to one leaf only, centre thickness of the door leaf.
! For storey height doorsets the intumescent seals must
be applied to all sides of the overpanel.
NOTE: For ‘Q’ Mark approved lipping material & adhesive see
Section 3 - Lippings & Facings.
Double Action Double leaf
Fig. 13.22
- Door Height Assemblies
- Storey Height Assemblies with Transom.
Head
Radius to suit pivot fixing
NOTE:
Where glazed fanlights are used,
the glass and beading system
must conform to tested details for
the relevant fire performance
when used with wood products.
See Section 6 Glazing
Hanging Jamb
Max. 2mm profiling.
Transom
CL
Radius to suit pivot fixing
Max. 2mm profiling.
!
Intumescent seals must be located centrally in the
door thickness and may fitted to the frame or the door leaf.
! At the meeting stiles, 15x4mm Pyroplex seal must be
fitted to one leaf only, centre thickness of the door leaf.
! For storey height doorsets the intumescent seals must
be applied to all sides of the overpanel.
NOTE: For ‘Q’ Mark approved lipping material & adhesive see
Section 3 - Lippings & Facings.
CL
FD30 Fire Door Applications
Intumescent Seals
NOTE:
Where glazed fanlights are used,
the glass and beading system
must conform to tested details for
the relevant fire performance
when used with wood products.
See Section 6 - Glazing
Max. 2.5O chamfer.
Hanging Jamb
Transom
Max. 2.5O chamfer.
Hanging Jamb
Head
Hanging Jamb
Head
Fig. 13.21
Single Action Double leaf
- Door Height Assemblies
- Storey Height Assemblies with Transom.
13.18
v9.1
©
44
Door Core
Panelled Doors
Intumescent Seals
FD30
20x4mm Pyroplex
Single Leaf FD30 applications
using 20x4mm Pyroplex Intumescent
Seals.
NOTE: See Section 7 - Doorframes for ‘Q’ Mark approved
minimum frame section dimensions for fire door
applications.
Single leaf
Door Height
Doorsets
Single leaf
Storey Height
Doorsets
with Transom
Latched Single leaf Single Action Doorsets:
Jambs & Head = 20x4mm PVC encased Pyroplex.
Door Leaf sizes:
From: 2135 x 1310mm
To: 2979 x 932mm
NOTE: For storey height doorsets use 20x4mm PVC encased Pyroplex to all
sides of the overpanel. Intumescent hinge protection behind blades for doors
over 2440mm high.
Unlatched Single leaf Single Action Doorsets:
Jambs & Head = 20x4mm PVC encased Pyroplex.
Door Leaf sizes:
From: 2135 x 1285mm
To: 2929 x 932mm
FD30 Fire Door Applications
Intumescent Seals
NOTE: For storey height doorsets use 20x4mm PVC encased Pyroplex to all
sides of the overpanel. Intumescent hinge protection behind blades for doors
over 2440mm high.
Double Action Single leaf Doorsets:
Jambs & Head = 20x4mm PVC encased Pyroplex.
Door Leaf sizes:
From: 2135 x 1285mm
To: 2929 x 932mm
NOTE: For storey height doorsets use 20x4mm PVC encased Pyroplex to all
sides of the overpanel. Intumescent hinge protection behind blades for doors
over 2440mm high.
44
Door Core
Panelled Doors
FD30 Intumescent
Seals
v9.1
13.19
©
20x4mm Pyroplex
Where glazed fanlights are used,
the glass and beading system
must conform to tested details for
the relevant fire performance
when used with wood products.
See Section 6 - Glazing
Head
!
Intumescent seals must be located centrally in the
door thickness and may fitted to the frame or the door leaf.
! For storey height doorsets the intumescent seals must
be applied to all sides of the overpanel.
NOTE: For ‘Q’ Mark approved lipping material & adhesive see
Section 3 - Lippings & Facings.
Double Action Single leaf
Fig. 13.24
- Door Height Assemblies
- Storey Height Assemblies with Transom.
Head
Closing Jamb
Max. 2mm profiling.
Transom
Radius to suit pivot fixing
!
Intumescent seals must be located centrally in the
door thickness and may fitted to the frame or the door leaf.
! For storey height doorsets the intumescent seals must
be applied to all sides of the overpanel.
NOTE:
Where glazed fanlights are used,
the glass and beading system
must conform to tested details for
the relevant fire performance
when used with wood products.
See Section 6 Glazing
CL
NOTE: For ‘Q’ Mark approved lipping material & adhesive see
Section 3 - Lippings & Facings.
CL
FD30 Fire Door Applications
Intumescent Seals
NOTE:
Max. 2.5O chamfer.
Hanging Jamb
Transom
Hanging Jamb
Head
Closing Jamb
Head
Fig. 13.23
Single Action Single leaf
- Door Height Assemblies
- Storey Height Assemblies with Transom.
13.20
v9.1
©
44
Door Core
Panelled Doors
Intumescent Seals
FD30
20x4mm Pyroplex
Double Leaf FD30 applications
using 20x4mm Pyroplex Intumescent
Seals.
NOTE: See Section 7 - Doorframes for ‘Q’ Mark approved
minimum frame section dimensions for fire door
applications.
Double leaf
Door Height
Doorsets
Double leaf
Storey Height
Doorsets
with Transom
Latched Double leaf Single Action Doorsets (Pairs):
Jambs & Head = 20x4mm PVC encased Pyroplex.
Meeting Stiles = 2x10x4mm PVC encased Pyroplex.
Door Leaf sizes:
From: 2135 x 2x1260mm
To:
2879 x 2x932mm
NOTE: For storey height doorsets use 20x4mm PVC encased Pyroplex to all
sides of the overpanel. Intumescent to hinge blades for doors >2440mm.
Unlatched Double leaf Single Action Doorsets (Pairs):
Jambs & Head = 20x4mm PVC encased Pyroplex.
Meeting Stiles = 2x10x4mm PVC encased Pyroplex.
Door Leaf sizes:
From: 2135 x 2x1235mm
To:
2829 x 2x932mm
FD30 Fire Door Applications
Intumescent Seals
NOTE: For storey height doorsets use 20x4mm PVC encased Pyroplex to all
sides of the overpanel. Intumescent to hinge blades for doors >2440mm.
Double Action Double leaf Doorsets (Pairs):
Jambs & Head = 20x4mm PVC encased Pyroplex.
Meeting Stiles = 2x10x4mm PVC encased Pyroplex.
Door Leaf sizes:
From: 2135 x 2x1235mm
To:
2829 x 2x932mm
NOTE: For storey height doorsets use 20x4mm PVC encased Pyroplex to all
sides of the overpanel. Intumescent to hinge blades for doors >2440mm.
44
Door Core
Panelled Doors
FD30 Intumescent
Seals
v9.1
13.21
©
20x4mm Pyroplex
Head
! Perimeter Intumescent seals must be located centrally
in the door thickness and may fitted to the frame or the
door leaf.
! At the meeting stiles, 20x4mm Pyroplex seals must be
fitted to one leaf only, centre thickness of the door leaf.
! For storey height doorsets the intumescent seals must
be applied to all sides of the overpanel.
NOTE: For ‘Q’ Mark approved lipping material & adhesive see
Section 3 - Lippings & Facings.
Double Action Double leaf
Fig. 13.26
- Door Height Assemblies
- Storey Height Assemblies with Transom.
Head
Radius to suit pivot fixing
NOTE:
Where glazed fanlights are used,
the glass and beading system
must conform to tested details for
the relevant fire performance
when used with wood products.
See Section 6 Glazing
Hanging Jamb
Max. 2mm profiling.
Transom
CL
Radius to suit pivot fixing
Max. 2mm profiling.
!
Intumescent seals must be located centrally in the
door thickness and may fitted to the frame or the door leaf.
! At the meeting stiles, 20x4mm Pyroplex seals must be
fitted to one leaf only, centre thickness of the door leaf.
! For storey height doorsets the intumescent seals must
be applied to all sides of the overpanel.
NOTE: For ‘Q’ Mark approved lipping material & adhesive see
Section 3 - Lippings & Facings.
CL
FD30 Fire Door Applications
Intumescent Seals
NOTE:
Where glazed fanlights are used,
the glass and beading system
must conform to tested details for
the relevant fire performance
when used with wood products.
See Section 6 - Glazing
Max. 2.5O chamfer.
Hanging Jamb
Transom
Max. 2.5O chamfer.
Hanging Jamb
Head
Hanging Jamb
Head
Fig. 13.25
Single Action Double leaf
- Door Height Assemblies
- Storey Height Assemblies with Transom.
13.22
v9.1
©
54
Door Core
Panelled Doors
Intumescent Seals
FD60
2x15x4mm Pyroplex
Single Leaf FD60 applications
using 2x15x4mm Pyroplex
Intumescent Seals.
NOTE: See Section 7 - Doorframes for ‘Q’ Mark approved
minimum frame section dimensions for fire door
applications.
Single leaf
Door Height
Doorsets
Latched Single leaf Single Action Doorsets:
Jambs & Head = 2x15x4mm PVC encased Pyroplex.
Door Leaf sizes:
From: 2040 x 926mm
To: 2040 x 926mm
NOTE: Storey height doorsets not approved. Intumescent protection behind
blades for all configurations.
FD60 Fire Door Applications
Intumescent Seals
Unlatched Single leaf Single Action Doorsets:
Jambs & Head =
Door Leaf sizes:
From: NOT APPROVED
To: NOT APPROVED
Double Action Single leaf Doorsets:
Jambs & Head =
Door Leaf sizes:
From: NOT APPROVED
To: NOT APPROVED
54
Door Core
Panelled Doors
FD60 Intumescent
Seals
v9.1
13.23
©
2x15x4mm Pyroplex
Single Action Single leaf
- Door Height Assemblies
CL
Max. 2.5O chamfer.
8
Hanging Jamb
CL
!
Intumescent seals must be separated by 8mm and
located centrally in the door thickness. Seals may be
fitted to the frame or the door leaf.
NOTE: For ‘Q’ Mark approved lipping material & adhesive see
Section 3 - Lippings & Facings.
FD60 Fire Door Applications
Intumescent Seals
8
Closing Jamb
Head
FA LCON
PANEL PRODUCTS LTD
FA LCON
PANEL PRODUCTS LTD