Sugar Palm Tree: A Versatile Plant and Novel Source for Biofibres, Biomatrices, and Biocomposites Sugar Palm Tree: A Versatile Plant and Novel Source for Biofibres, Biomatrices, and Biocomposites J. Sahari1*, S.M. Sapuan1,2,3, E.S. Zainudin2,3, and M.A. Maleque4 1Laboratory of Advanced Materials and Nanotechnology, Institute of Advanced Technology, Universiti Putra Malaysia, 43400 UPM Serdang, Selangor, Malaysia 2Department of Mechanical and Manufacturing Engineering, Universiti Putra Malaysia, 43400 UPM Serdang, Selangor, Malaysia 3Laboratory of Biocomposite Technology, Institute of Tropical Forestry and Forest Products, Universiti Putra Malaysia, 43400 UPM Serdang, Selangor, Malaysia 4Department of Manufacturing and Materials Engineering, International Islamic University Malaysia, 53100 Kuala Lumpur, Malaysia Received: 19 January 2012, Accepted: 23 March 2012 SUMMARY The use of green materials is a vital component in tackling problems of environmental protection. At the same time, these materials help solve problems arising from the shortage and undegradable nature of petroleum-based materials. Among the numerous green material sources in Malaysia, the sugar palm tree is a versatile plant that can produce biofibres, biomatrices, and biocomposites for a wide range of applications. This paper focuses mainly on the significance of the unutilised part of sugar fibres, as they are highly durable and easy to process. Besides discussing recent advances in research into sugar palm fibres and their biocomposites, this paper also addresses recent advances in research into the development of new biodegradable polymers derived from sugar palm starch. Fibre surface treatment, product development, and efforts to enhance the properties of sugar palm fibre composites are also considered. Keywords: Sugar palm tree; Biofibres; Biomatrices; Biocomposites INTRODUCTION The sugar palm tree is a member of the Palmae family and naturally a forest species [1]. It belongs to the subfamily Arecoideae and tribe Caryoteae [2, 3]. *Corresponding author. E-mail address: [email protected] ©Smithers Rapra Technology, 2012 Polymers from Renewable Resources, Vol. 3, No. 2, 2012 61 J. Sahari, S.M. Sapuan, E.S. Zainudin, and M.A. Maleque Hyene [4] reported that sugar palm has around 150 local names, indicating its multiple uses by the villagers. These names include Arenga pinnata, Areng palm, black fibre palm, gomuti palm, aren, irok, bagot, and kaong [5]. In Malaysia, it is known as either enau or kabung. The sugar palm plant was originally from Assam, India, and Burma in the Indian subcontinent. It originates from an area covering South-East Asia up to Irian Jaya in the east of Indonesia. The sugar palm tree is available across the nation of Malaysia, Indonesia, and other South-East Asian countries. Its is one of the most diverse multipurpose tree species in culture. Figure 1 shows the sugar palm tree. Figure 1. Sugar palm tree There are several taxonomic names for sugar palm, such as Saguerus rumphii, Arenga saccharifera Labill, etc. However, in 1917, Merill, through the International Congress of Botany in Vienna, officially renamed it Arenga pinnata [6]. Palms are among the oldest flowering plants in the world. For centuries, many palm species have been tapped throughout the tropical world in order to produce fresh juice (sweet toddy), fermented drinks (toddy, wine), syrup (honey), brown sugar (jaggery), and refined sugar. Redhead [7] 62 Polymers from Renewable Resources, Vol. 3, No. 2, 2012 Sugar Palm Tree: A Versatile Plant and Novel Source for Biofibres, Biomatrices, and Biocomposites reported that the sugar palm tree was the first source of sugar, fresh juice, fermented drinks, and syrup. The fibres have been collected from the sugar palm tree since 1416 during the Malacca Sultanate [8], with several names such as aren, gomuti, and black palm fibre, and locally it is known as the ijuk fibre. The British East India Company in Penang started to plant the sugar palm tree to produce fibres owing to its high durability [8]. The sugar palm tree can be found at altitudes ranging from sea level up to 1400 m a.s.l. [4, 9, 10]. However, Johnson [11] stated that the sugar palm tree could grow at 1200–1500 m a.s.l. and in areas where the rainfall was 500–1200 cm3. The sugar palm tree grows in the more humid parts of the Asian tropics. Plantations are found from South Asia to South-East Asia and from Taiwan to the Philippines, Indonesia, Papua New Guniea, India [9, 11], North Australia, Malaysia [12], Thailand, Burma, and Vietnam [9]. In Malaysia, sugar palm trees can be found widely along the rivers in the rural areas of Bruas-Parit (Perak), Raub (Pahang), Jasin (Melaka), and Kuala Pilah (N. Sembilan) [8]. Generally, it can be seen throughout Malaysia, as this species grows wild in many places [6]. In Tawau (Sabah) there are around 809 ha of sugar palm plantation planted by Kebun Rimau Sdn Bhd, and at Benta (Pahang) there are 50 ha of sugar palm tree plantation [13]. However, the plantation area of this species is smaller compared with that of other palm species, such as oil palm and coconut palm, as shown in Table 1. Table 1. Plantation areas of the palm family [12] Plantation Hectares Oil palm 1 359 691 Coconut 182 776 Sugar palm 892a Sago 647 Pinang 445 Salak 41 a Sahari [13] APPLICATIONS OF THE SUGAR PALM TREE Among the plants of the tropics, it is difficult to find a family of plants that can produce more useful service to people than the sugar palm tree. Therefore, this family has been identified as the most versatile plant owing to its many applications such as neera sugar, fruits, fibres, etc. Polymers from Renewable Resources, Vol. 3, No. 2, 2012 63 J. Sahari, S.M. Sapuan, E.S. Zainudin, and M.A. Maleque Primary Applications Neera sugar More than 3000 palm species of the tropics and subtropics can be classified as multipurpose trees, and the sugar palm tree is considered to be one of the most diverse multipurpose tree species in culture [6]. This is because almost all parts of the tree can be used for many important products, and it plays an important economic role for the people of rural areas [12, 14–16]. Haris [17] also reported that the sugar palm tree can be used in various applications in the Philippines. Figure 2 shows the tapping process of neera sugar. Figure 2. Tapping process One of the most important products of the sugar palm tree is palm sugar, locally known as neera sugar. It is sweet and brown in colour, as shown in Figure 3. Neera sugar is normally used as a food sweetener in traditional food. Palm sugar can be consumed freshly, or it can be allowed to ferment for a while to become palm wine [12]. It has been reported that sugar palm was the prime source of sugar, fermented drinks, and syrup [7]. Haris [17] stated that palm sugar can also be processed to make palm wine, vinegar, and alcohol. In Tawau (Sabah), around 809 ha of sugar palm plantation 64 Polymers from Renewable Resources, Vol. 3, No. 2, 2012 Sugar Palm Tree: A Versatile Plant and Novel Source for Biofibres, Biomatrices, and Biocomposites Figure 3. Neera sugar has been planted by Kebun Rimau Sdn Bhd to produce Arengga Pinnata syrup, while at Benta (Pahang) there are 50 ha of sugar palm plantation to produce brown sugar [13]. Nevertheless, in recent years the use of palm sugar has extended to another level of application – to fermentation with yeast to produce alcoholic beverages. Furthermore, advance fermentation processes can also be employed to produce bioethanol. Bioethanol is used as a raw material for the production of a variety of products such as chemical products, solvents, pharmaceuticals, cosmetics, medicines, and beverages. It can also be used for the production of biofuel as a renewable source of energy, like other bioethanol plant sources [18]. Of more interest is the fact that sugar palm can yield the highest productivity of bioethanol (20 160 L ha-1 year-1) compared with other sources such as cassava (4500 L ha-1 year-1), sugar cane (5025 L ha-1 year-1), sago (4133 L ha-1 year-1), and sweet sorghum (6000 L ha-1 year-1) [19]. Sugar palm is scattered over almost all Indonesia, with a total area of around 70 000 ha, and in about 13 provinces in particular: Papua, Moluccas, North Moluccas, West Sumatra, West Java, Central Java, Banten, North Sulawesi, South Sulawesi, South-East Sulawesi, Bengkulu, Kalimantan, and Nanggroe Aceh Darussalam. The large-scale commercialisation of sugar palm plantations, ranging from 800 000 ha to 4 million ha, is going to be developed, especially in Indonesia, to make use of this potential of the sugar palm tree. Fruits The sugar palm tree also can produce juices from its fruits. Figure 4 shows the sugar palm fruits. The fruits are white in colour and are taken from its fruit bunch. They can also be preserved in heavy syrup into a product called Polymers from Renewable Resources, Vol. 3, No. 2, 2012 65 J. Sahari, S.M. Sapuan, E.S. Zainudin, and M.A. Maleque Figure 4. Sugar palm fruits Figure 5. Products from sugar palm fruit beluluk, which is also canned, and the fruits can be cooked with sugary syrup for desserts [12], as shown in Figure 5. Secondary Applications Sugar Palm Fibre (ijuk) Sugar palm fibre, known locally as ijuk, has been one of the most popular fibres among researchers over the past decade. Ijuk is black in colour, and up to 0.50 mm in diameter [20]. According to Siregar [1], ijuk is heat resistant up 66 Polymers from Renewable Resources, Vol. 3, No. 2, 2012 Sugar Palm Tree: A Versatile Plant and Novel Source for Biofibres, Biomatrices, and Biocomposites to 150°C, and its flash point is around 200°C . It has been reported that ijuk fibre is up to 1.19 m in length [21], with 1.26 kg m-3 density [22]. Traditionally, ijuk has been used in the manufacture of ropes, filters, broom, and roofing, and in handicraft applications such as for making kopiah [22, 23]. Tomlinson [24] reported that ropes made from sugar palm fibre have better performance than ropes made from rattan fibre (Calamus sp.). The main advantages of ijuk are its durability and good resistance to sea water. It is also unaffected by heat and moisture compared with coir fibre. Unlike other natural fibres, ijuk can be obtained from the trees directly without secondary processes to yield the fibres [25]. Therefore, ijuk should be a good material in the development of new ‘green’ materials. The fibre is originally wrapped along the sugar palm trunk [12]. The tree can grow up to 12.3 m tall and has a thick, black/brown, hairy, fibrous trunk, with a dense crown of leaves, which are white on the outside. The tree begins to produce black sugar palm fibre after about 5 years, before flowering, and the type of fibre is dependent upon the age and altitude of the sugar palm tree [2]. The fibres that are taken after flowering will produce fibre approximately 1.4 m long. Each tree can yield about 15 kg, and around 3 kg is the very best and stiffest fibre (unpublished data, 2007). In Malaysia, black sugar palm fibre started to be used in 1416 during the Malacca Sultanate [8]. In 1800, the sugar palm tree was planted by the British East India Company in Penang to yield high-durability rope made from black sugar palm fibre [8]. Figure 6 shows the sugar palm fibre. Figure 6. Sugar palm fibre The characterisation (tensile and chemical properties) of single fibres from different morphological parts of the sugar palm tree, i.e. the sugar palm frond (SPF), sugar palm bunch (SPB), ijuk, and sugar palm trunk (SPT), has been done Polymers from Renewable Resources, Vol. 3, No. 2, 2012 67 J. Sahari, S.M. Sapuan, E.S. Zainudin, and M.A. Maleque by Sahari [13]. From the investigation it was found that the tensile strength of ijuk was 276.64 MPa, and the tensile modulus was 5.86 GPa, as shown in Figure 7. The elongation at break of ijuk was 22.3%, which was approximately the same as that of oil palm and coir fibres, thus showing similar physical and mechanical properties of members of the same palmae family [26]. For the chemical analysis it was shown that ijuk has a high cellulose content of 52.29% (Table 2). Thus, the mechanical properties of sugar palm fibre are strongly influenced by the cellulose content [27]. Cellulose was the main structural component, providing strength and stability to the plant cell walls and the fibres [28]. Generally, ijuk can be used as reinforcement in composites owing to its higher tensile strength and cellulose content in comparison with other established natural fibres such as kenaf, pineapple leaf, coir, and oil palm bunch. Figure 7. Tensile stress–strain curve of fibres from different morphological parts of the sugar palm tree [13] Further characterisation of the tensile properties of sugar palm fibres was conducted, and results are shown in Figure 8 [29]. The fibres were obtained from different heights of the sugar palm tree (1, 3, 5, 7, 9, 11, 13, and 15 m) and subjected to single-fibre tensile testing. The results showed that the fibres obtained from the bottom part demonstrated inferior tensile strength, modulus, elongation at break, and toughness to fibres obtained from the upper part. It was concluded by Ishak et al. [29] that the variation in tensile properties was due to the varying chemical composition of the fibre, which was affected by 68 Polymers from Renewable Resources, Vol. 3, No. 2, 2012 Sugar Palm Tree: A Versatile Plant and Novel Source for Biofibres, Biomatrices, and Biocomposites Table 2. Chemical composition of fibres from different morphological parts of the sugar palm tree [13] Description (%) Sugar palm frond Sugar palm bunch (SPF) (SPB) Moisture, % 2.74 Extractive, % Holocellulose, % 2.70 Ijuk Sugar palm trunk (SPT) 7.40 1.45 2.46 2.24 4.39 6.30 81.22 71.78 65.62 61.10 Cellulose, % 66.49 61.76 52.29 40.56 Lignin, % 18.89 23.48 31.52 46.44 3.05 3.38 4.03 2.38 Ash, % Table 3. Chemical composition of sugar palm fibre obtained from different heights of the sugar palm tree [29] Composition (%) Cellulose Height (m) 1 3 5 7 9 11 13 15 37.3 49.36 55.28 56.55 56.8 55.75 54.42 53.41 6.11 Hemicelluloses 4.71 7.36 7.68 7.93 7.92 7.89 7.45 Lignin 17.93 18.941 20.89 20.45 23.6 22.96 24.27 24.92 Ash 30.92 14.04 5.8 4.23 2.06 4.09 3.98 4.27 Extractive 2.49 2.019 1.71 1.41 1.35 1.48 1.21 0.85 Moisture content 5.36 8.64 7.92 8.37 8.19 7.72 8.12 8.7 Figure 8. Tensile strength of sugar palm fibre obtained from different heights of the sugar palm tree [29] ageing, especially at the bottom part of the tree. Table 3 shows the chemical composition of sugar palm fibre obtained from different heights of the sugar palm tree. It was observed in this study that the cellulose, hemicellulose, and lignin contents increased with increase in tree height. As fibres at 1 m Polymers from Renewable Resources, Vol. 3, No. 2, 2012 69 J. Sahari, S.M. Sapuan, E.S. Zainudin, and M.A. Maleque height were near to the ground, they contained a great quantity of impurities such as silica, and their ash content was found to be much higher (30.92%) compared with fibres obtained from the upper parts (5–15 m), where the ash content range was 2.06–5.84%. Sugar Palm Starch (SPS) The sugar palm tree is one of multipurpose trees grown in Malaysia. Besides yielding neera sugar, it also provides a great variety of products such as ropes, filters, brooms, and roof materials (Mogea, 1991). Nowadays, researchers focus more on the production of bioethanol, which can be derived from neera sugar [18, 30]. The inner part of the sugar palm stem contains starch. It has been used as raw material for starch and glue substances [17]. For the production of 1 t of starch, 10–20 trees are needed, which suggests that one tree can produce 50–100 kg of starch [31]. This accumulated starch is harvested from the trunk of matured palms and can be applied as ‘green’ material. Starch will act as a biopolymer in the presence of a plasticicer such as water, glycerol, and sorbitol at high temperature. In recent years, owing to the unique behaviour of plasticised starch, many researchers have been using it as a biomatrix. Teixeira et al. [32] used plasticised cassava starch as a biomatrix, employing either glycerol or a mixture of glycerol/ sorbitol (1:1) as the plasticicer, and combined them with cassava bagasse cellulose nanofibrils as reinforcing materials. Development of corn-starchbased ‘green’ composites reinforced with graft copolymers of Saccharum spontaneum L. (Ss) fibre was carried out by Kaith et al. [33]. Prachayawarakorn et al. [34] prepared a biodegradable polymer from thermoplastic rice starch (TPRS), and cotton fibre and low-density polyethylene (LDPE) were added to the TPRS matrix in order to improve the poor tensile properties and high water absorption of TPRS. Recently, Vallejos et al. [35] applied corn and cassava starches plasticised with 30 wt% glycerin as biomatrices, using fibrous material obtained from ethanol–water fractionation of bagasse as reinforcement. Other important research based on starch materials was carried out by Duanmu et al. [36]. They determined the moisture absorption, dimensional stability, and mechanical properties of wood-fibre-reinforced allyl glycidyl ether (AGE)–potato starch composites. However, no research has been carried out to evaluate the potential of sugar palm starch (SPS) as biopolymer. Sugar-Palm-Fibre-Reinforced Polymer Composites Research into natural fibre has become most popular among scientists and technologists in view of environmental concerns. The need for ‘green’ material prompts researchers to seek opportunities to develop new material on the 70 Polymers from Renewable Resources, Vol. 3, No. 2, 2012 Sugar Palm Tree: A Versatile Plant and Novel Source for Biofibres, Biomatrices, and Biocomposites basis of environmentally friendly criteria. This has opened up alternative ways to solving agricultural residue problems. On account of their better mechanical properties, sugar palm fibres are used as reinforcement in concrete and road construction [17]. These fibres which are known as gomuti or gomutu and are also used as coating material in India [12]. The utilisation of sugar palm fibre progressed one step further with its use as a reinforcing agent in polymer composites. An enormous amount of research is currently being done to study the properties of sugar palm fibre and its composites. Previous research claimed that sugar palm fibre showed promising utilisation in many composite applications [6, 37, 38]. Owing to its good mechanical properties, ijuk fibre could be used as reinforcment material in polymer composites. The mechanical properties of ijuk-fibrereinforced polymer composites have been studied for cases of chopped, long, and woven ijuk fibre using various polymer matrices [1, 20, 39, 40–42]. According to Sastra et al. [40], composites made from woven fibre have much better mechanical properties than chopped and long fibres. Suriani et al. [43] studied the interfacial adhesion of ijuk-fibre-reinforced epoxy composites, while Leman et al. [39] studied the impact properties and water absorption of ijuk-reinforced epoxy composites. A small boat has also been fabricated from hybrid-woven-glass/ijuk-reinforced unsaturated polyester composites using the lay-up technique [44]. Figure 9 shows ijuk composite products. Figure 9. Composite products manufactured from ijuk. (a) ijuk composite boat; (b) ijuk composite rod In order to enhance the interfacial properties of natural fibre composites, surface treatment of natural fibres is needed. Bachtiar [45] and Bachtiar et al. [42] studied the effects of alkaline treatment of sugar palm fibre on the mechanical properties of sugar-palm-fibre-reinforced epoxy composites. The results verified that the mechanical properties (tensile, flexural, and impact) of the composites were improved, particularly the tensile modulus, with the treatment. Polymers from Renewable Resources, Vol. 3, No. 2, 2012 71 J. Sahari, S.M. Sapuan, E.S. Zainudin, and M.A. Maleque Ishak [46] also looked into the potential of sea water treatment for surface modification of woven-sugar-palm-fibre-reinforced unsaturated polyester composites. It was interesting to note that the opposite result was obtained by Leman et al. [25], where sea water treatment resulted in a significant reduction in the tensile strength, tensile modulus, elongation at break, flexural modulus, and impact strength of composites. The effects of impregnation modification via vacuum resin impregnation on the physical and mechanical properties of sugar palm fibres were investigated [47]. From the investigation, the physical properties of impregnated fibres showed significant improvement when the moisture content of the fibre was dropped from 8.19 to 0.75–0.46% for impregnation with phenol formaldehyde (PF), and to 0.87–0.44% for impregnation with unsaturated polyester (UP). Meanwhile, water absorption of impregnated fibre was reduced from 116.82 to 61.64–22.52% for PF and to 63.49–23.31% for UP. It was observed that fibre impregnated with thermoset polymer resin (PF and UP) at an impregnation pressure of 600 mmHg for 5 min showed a notable improvement in physical properties, and that PF was superior. Figure 10 shows impregnated sugar palm fibre. Figure 10. Impregnated sugar palm fibre [47]. (a) unimpregnated fibre; (b) impregnated fibre Other Applications The sugar palm tree also has many traditional applications. For example, the young leaves can be eaten fresh or cooked. However, the harvesting of young leaves will shorten their lifetime. Thus, they are taken only when really needed. The leaves are usually eaten immediately after harvesting to avoid irritation of the mouth area. Their sweet flavour when cooked is like that of young coconut [12]. In Indonesia, young leaves, petiols, and core stems are cooked for soup or fried [9]. Moreover, the young leaves are traditionally 72 Polymers from Renewable Resources, Vol. 3, No. 2, 2012 Sugar Palm Tree: A Versatile Plant and Novel Source for Biofibres, Biomatrices, and Biocomposites used for making cigarette wrappings or consumed as salads [9]. The leaves, similarly to coconut leaves, are used for thatch, for weaving into baskets, for band matting, and for roofing [12]. The midribs of the leaflets are used for making high-durability brooms and fishing tools [12, 17]. The outer part of the stem consists of wood, which is extremely hard and durable. It can be processed for flooring, furniture, and the hand grips of tools [17]. Its roots are useful for medicine and fishing tools. When it is boiled with water, it can break down stones within the bladder. Palm sap can be used for indigestion, rashes, and pulmonary irritation [12]. In the Philippines, it is used to avoid tuberculosis by the fermentation process. CONCLUSIONS The use of ‘green’ materials has rapidly evolved owing to health and environmental issues and the shortage of petroleum resources. This review outlines the research carried out and the significant advances made in the field of biofibres, biomatrices, and biocomposites from a renewable resource, i.e. the sugar palm tree. Nevertheless, a deeper understanding of their chemical, mechanical, and thermal properties is still needed in order to produce desirable and competitive materials derived from sugar palm fibre and sugar palm starch. The use of these unutilised materials as biofibres, biomatrices, and bicomposites will open up another avenue for the large-scale utilisation of the sugar palm tree. ACKNOWLEDGEMENTS Special thanks to the Ministry of Agriculture and Agro-Based Industry of Malaysia for financial support through its Science Fund (project number 0301-04-SF0246). Special thanks also to the Ministry of Higher Education for the MyPhD Financing Programme under the Tenth Malaysia Plan (RMK-10), and to Universiti Putra Malaysia for providing the research facilities. REFERENCES 1. 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