http://www.TEAsystems.com OnWafer Data Set Weir Temporal Response analysis Origin: PEB_March12, 2003.cvs Terrence E. Zavecz [email protected] Weir Temporal Analysis Overview Sensor Time-Response Analysis of On-Wafer Data Analysis of Process Phases Thermal Response by sensor Temperatue Maximum Temperature Phase Error Thermal Response over Time Phase Error as a function of time Slope Slope vs Time Zero Slope = Constant temperature phase Sensor positions Cumulative Energy into the process Contour Maps Of Temperatkure, Energy, Cumulative Energy and Rise/Fall Slope http://www.TEAsystems.com - 2 TEA Systems Yield Enhancement thru Modeling First Analysis Screen http://www.TEAsystems.com - 3 TEA Systems Yield Enhancement thru Modeling Thermal Range Across Wafer Five transitions occur Marked by yellow squares Sections of the wafer begin dropping faster than others at ~ 70 seconds time http://www.TEAsystems.com - 4 TEA Systems Yield Enhancement thru Modeling Phase Response 3 4 Thresholds: Phase: 10% Temperature: 96 deg Phase change transition threshold should be set lower than 10% to detect the “flat” response of phase 3 Phase 3 has a 2-second variaiton in start time with 3.59 degrees variation http://www.TEAsystems.com - 5 TEA Systems Yield Enhancement thru Modeling Thermal Range by Sensor Phase 5 interrupted so phase 1 could be observed http://www.TEAsystems.com - 6 TEA Systems Yield Enhancement thru Modeling Phase 2 & 3 response magnified http://www.TEAsystems.com - 7 TEA Systems Yield Enhancement thru Modeling Phase Error Phase Error= (Tsensor – Tmean) Tsensor = temperature of the sensor Tmean = Mean temperature of the phase http://www.TEAsystems.com - 8 TEA Systems Yield Enhancement thru Modeling Phase #3 error @ max temp http://www.TEAsystems.com - 9 TEA Systems Yield Enhancement thru Modeling Phase error as function of time http://www.TEAsystems.com - 10 TEA Systems Yield Enhancement thru Modeling Slope as a function of time http://www.TEAsystems.com - 11 TEA Systems Yield Enhancement thru Modeling Slope vs Temperature Zero slope implies a constant temperature http://www.TEAsystems.com - 12 TEA Systems Yield Enhancement thru Modeling Sensor Locations http://www.TEAsystems.com - 13 TEA Systems Yield Enhancement thru Modeling Cumulative Energy by sensor Activation temperature set to 96 deg. http://www.TEAsystems.com - 14 TEA Systems Yield Enhancement thru Modeling Phase 3 Cumulative Energy Phase 3 (constant temperature) results only. http://www.TEAsystems.com - 15 TEA Systems Yield Enhancement thru Modeling Temperature Mean, Rise, Phase Length, Start Value http://www.TEAsystems.com - 16 TEA Systems Yield Enhancement thru Modeling Temp @ end of phase http://www.TEAsystems.com - 17 TEA Systems Yield Enhancement thru Modeling Maximum/Minimum Slope http://www.TEAsystems.com - 18 TEA Systems Yield Enhancement thru Modeling Average slopes for constant temperature http://www.TEAsystems.com - 19 TEA Systems Yield Enhancement thru Modeling Energy for 96 degree Threshold Changed threshold to 96 degrees http://www.TEAsystems.com - 20 TEA Systems Yield Enhancement thru Modeling Energy transfer Energy transfer into the substrate with a 96 degree threshold Blowup on right shows variation at the maximum temperature http://www.TEAsystems.com - 21 TEA Systems Yield Enhancement thru Modeling Temperature plots across cycle Matrix format with selected time-slices http://www.TEAsystems.com - 22 TEA Systems Yield Enhancement thru Modeling Plot matrix of temperature Thermal grid lines added http://www.TEAsystems.com - 23 TEA Systems Yield Enhancement thru Modeling
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