TM 6-14(draft) Adhesive Durability Test Method for Determining the Durability of Adhesives Used in Doors under Accelerated Aging Conditions WDMA TM 6-14(draft) 1 WINDOW & DOOR MANUFACTURERS ASSOCIATON WDMA T.M. 6-2014(draft) TEST METHOD FOR DETERMINING THE DURABILITY OF ADHESIVES USED IN DOORS UNDER ACCELERATED AGING CONDITIONS Published By: Window and Door Manufacturers Association 330 N. Wabash Avenue, Suite 2000, Chicago, IL 60611 2025 M Street NW, Suite 800, Washington, DC 20036 ® Copyright 2014 No part of this publication shall be reproduced in any form, in an electronic retrieval system or otherwise, without the prior written permission of the publisher. 1. SCOPE 1.1. These test methods establish standard methods to determine the durability of adhesive bonds between plies of wood by exposing test specimens to cyclic conditions of extremes in temperature and humidity. 1.2. The durability of these bonds is crucial to the performance of the door in the field. This standard will not determine the useful age of doors in service as a result of the data obtained during this test, it will, however, indicate what the effects of extreme temperature and humidity will have on the performance of the adhesives used in constructing doors. 2. 3. APPLICABLE DOCUMENTS 2.1. WDMA I.S. 1A, Industry Standard for Architectural Wood Flush Doors 2.2. WDMA I.S. 6A, Industry Standard for Architectural Stile and Rail Doors SIGNIFICANCE AND USE These test methods provide testing, measurement, and inspection criteria using common species of lumber and veneer used in the construction of wood flush doors. Requirements are given for Type I (exterior) and Type II (interior) adhesive bond tests. Provisions are made for identifying construction and type of adhesive bond of doors which fully comply with this standard. WDMA TM 6-14(draft) 2 4. APPARATUS The following test apparatus shall be used when testing for conformance to this standard. 5. 4.1. “Drying Oven” – Any large chamber which is capable of drying an appropriate number of saturated specimens. The oven shall be capable of 50 air exchanges per minute (forced air rather than convection) with the air flow perpendicular to the specimen faces. The oven shall be designed so that there is at least 1” [25 mm] between the test specimens, and so that the prescribed drying temperature is uniformly maintained throughout the chamber. A timing device shall be provided to control the drying time to a plus ten-minute tolerance. 4.2. “Boil Tank” – Any large container capable of exposing the appropriate number of specimens to the effects of boiling water. Specimens shall be submerged in the tank horizontally, evenly spaced and not touching. The tank shall be designed to maintain constant boiling temperatures throughout. Fresh water shall be provided for each use. A timing device shall be included to control the exposure period to within +/- 5 minutes. 4.3. “Cooling Tank” – Any large container capable of uniformly exposing the boiled wood door specimens to the cooling effect of fresh water at 75 degrees ± 5 degrees F [24 degrees ± 3 degrees C]. 4.4. “Cold-Soak Tank” – Any large container capable of exposing the appropriate number of specimens to the effects of soaking in fresh water at 75 degrees ± 5 degrees F [24 degrees ± 3 degrees C]. Specimens shall be submerged in the tank horizontally, evenly spaced and not touching. The tank shall be designed to maintain constant temperature and soaking throughout. Fresh water shall be provided for each use. A timing device shall be included to control the exposure period to within ± 5 minutes. 4.5. “Hold-Down Device” – Any device(s) used to hold specimens submerged in water for the duration of the prescribed test. The specimens are to be uniformly spaced within the device to ensure uniform exposure. 4.6. “Evaluation Probe” – Any device, such as feeler stock, used to evaluate the extent of delamination of a tested specimen. The probe shall be 0.005” thick x 0.50” wide [0.13 mm x 13 mm] with a rounded leading edge, and of sufficient length to be hand-held 3” [76 mm] from the probing end. The probe shall be scribed or otherwise marked to indicate 0.125” [3.2 mm] penetration. (See Figure 2.) TEST SPECIMENS All necessary specimens required for testing shall be prepared according to the adhesive and door manufacturers specifications for spread rate and pressing / lamination techniques. The sample size and orientation of substrates are shown in Figure 1 for either Type I or Type II testing according to the following schedule. WDMA TM 6-14(draft) 3 5.1. TYPE I AND TYPE II ADHESIVE DURABILITY TESTING This section establishes sampling, test method, test apparatus, evaluation and reporting procedures for conducting Type I and Type II Adhesive Durability Tests as required in Section 2.1 and 2.2. 5.1.1. Eight (8) 1” ± 0.0625” [25.4 mm ± 1.6 mm] x 2” ± 0.0625” [50.8 mm ± 1.6 mm] x 6” ± 0.25” [152.4 mm ± 6.4 mm] Aspen or Basswood boards will each be adhered to two (2) 0.025” – 0.031” [0.6 mm – 0.8 mm] x 2” x 6” [51 mm x 152 mm] strips of plain-sliced red oak veneer. The specimens are to be carefully trimmed by the testing agent to remove any defects at the veneer interfaces. (The resulting specimens shall consist of the Aspen or Basswood block and two layers of veneer.) (See Figure 1.) 5.1.2. The outside edge of these specimens shall be marked for identification during later evaluation. 5.1.3. All specimens shall be labeled as to the Company Name, Company Location, Adhesive Type (I or II), and Press Type (Hot or Cold or other). 6. CONDITIONING 6.1. 7. The test specimen shall be conditioned to equilibrium moisture content at 75 degrees ± 10 degrees F [24 degrees ± 6 degrees C] and 50% ± 5% RH. PROCEDURE. 7.1. TYPE I 7.1.1. Prior to beginning the test, each specimen shall be examined to assure that it is properly marked and identified. The specimens shall be marked with appropriate laboratory sample identification. 7.1.2. The water shall be brought to boiling, and the specimens shall be placed horizontally, evenly spaced and not touching, in the hold-down device. The specimens shall be submerged in boiling water to a depth of not less than 1” [25 mm] no more than 8” [200 mm] for a time period of 4 hours ± 5 minutes. 7.1.3. Remove the boiled specimens from the boil tank and place them in the drying oven at a temperature of 145 degrees ± 5 degrees F [63 degrees ± 3 degrees C] (dry bulb) for a time period of 20 hours. The specimens shall be placed in the oven with the face veneer perpendicular to the air flow, and spaced at least 1” [25 mm] apart. 7.1.4. Remove the dried specimens from the oven and again submerge them in the boil tank as in Section 7.1.2. 7.1.5. Remove the boiled specimens from the boil tank and submerge them in the cooling tank at a temperature of 75 degrees ± 5 degrees F [24 degrees ± 3 degrees C] for a time period of 5 minutes. WDMA TM 6-14(draft) 4 7.1.6. Remove the cooled specimens from the cooling tank and place them in the drying oven as in Section 3.3.3. 7.1.7. Remove the dried specimens from the oven and allow them to come to ambient air temperature before examination (maximum 1 hour.) (For reference, the specimens should be dried to a maximum of 115% of their original weight after this one-hour period.) 7.2. TYPE II 7.2.1. Prior to beginning the test, each specimen shall be examined to assure that it is properly marked and identified. The specimens shall be marked with appropriate laboratory sample identification. 7.2.2. The following sequence shall be completed for a total of three (3) cycles. 7.2.2.1. Place the specimens horizontally, evenly spaced and not touching, in the holddown device. Submerge the specimens in the cold-soak tank, maintained at 75 degrees ± 5 degrees F [24 degrees ± 3 degrees C], to a depth of not less than 1” [25 mm] nor more than 8” [200 mm] for a time period of 4 hours ± 5 minutes. 7.2.2.2. Remove the soaked specimens from the cold-soak tank and place them in the drying oven at a temperature of 120-125 degrees F [49-52 degrees C] (dry bulb) for a time period of 19 hours. The specimens shall be placed in the oven vertically with the face veneer perpendicular to the air flow, and spaced at least 1” [25 mm] apart. 7.2.3. Upon completion of the third cycle, remove the dried specimens from the oven and allow them to come to ambient air temperature before examination (maximum 1 hour.) (For reference, the specimens should be dried to a maximum of 115% of their original weight after this one-hour period.) 8. TEST RESULT 8.1. EVALUATION 8.1.1. The following evaluation procedures apply to specimens tested by either the Type I or Type II Test Procedure (Sections 7.1 and 7.2). 8.1.2. After allowing the specimens to cool to ambient temperature, each specimen is to be examined individually for delamination within each adhesive joint. The extent of any delamination observed shall be measured by attempting to insert the evaluation probe into the delamination. The probe shall be hand-held 3” [76 mm] from the probing end and pressure shall be applied to the probe until it buckles. The extent of delamination shall be traced on the face along the 6” outside edge of the specimen. Both sides of the specimen shall be evaluated in this manner such that 24” [610 mm] of glue joint edge are evaluated. 8.1.3. Record the extent of the delaminations observed on the report. WDMA TM 6-14(draft) 5 8.2. INTERPRETATION OF TEST RESULT 8.2.1. Result of test: The sample adhesive bond shall be deemed to have passed the Type I or Type II Adhesive Durability Test requirements providing that at least six (6) of the eight (8) specimens tested meet the following requirement: 8.2.1.1. 8 Individual specimen: The test specimen shall not show any single continuous delamination along the outside edge perimeter which is more than 2” [50 mm] in length and more than 1/8” [3.2 mm] in depth. Any single delamination that is felt to be caused by pitch pocket, knotholes, shake (a natural separation along the grain), wormholes, splits or other similar wood defects, shall be considered acceptable. (Delaminations shall be carefully pried apart, preferably by hand, and examined for such wood defects.) TEST REPORT Report results on test report form attached. The report shall include the following: Adhesive description. Name and identification of testing organization. Laboratory sample identification. Date of testing. General test results (indicating pass or fail, and the number of failing specimens). Record number of samples that meet the criteria of Section 3.6. Record location and extent of delamination for each sample. Indication of testing in accordance with this procedure Details of any deviations from the materials and/or methods outlined in this procedure. WDMA TM 6-14(draft) 6 2.00"±0.06" [50.8 mm±1.6 mm] 1.00"±0.06" [25.4±1.6 mm] 0.025" - 0.031" [0.6 mm - 0.8 mm] Plain Sliced Red Oak Veneer Aspen or Basswood 6.00"±0.25" [152.4 mm±6.4 mm] 0.50" [12.7 mm] Figure 1 0.125" [3.2 mm] Scribe Line For Allowable Penetration 3" [76 mm] 0.005" Thick [0.13 mm] Hold Behind This Point WDMA TM 6-14(draft) Figure 2 7 TM-6 ADHESIVE DURABILITY TEST REPORT Name and identification of testing organization Test date Description of adhesive (Adhesive name and manufacturer) Description of process (Cold, hot press or other) Sample description (describe all components used, if different from standard) Accelerated aging condition (Type I or II) Tested by Reported by Concluded result Test data Sample number Original wt (g) Final wt (g) % Increment in wt Delam on veneer face A Single Total Max max length depth (inch) (inch) (inch) Delam on veneer face B Single Total Max max length depth (inch) (inch) (inch) Pass/Fail 1 2 3 4 5 6 7 8 Average Note 1: Record pitch pocket, knot-holes, shake, worm holes, splits, or other wood defects. Note 2: Record conclusion in bold in the Average-Pass/Fail column. WDMA TM 6-14(draft) 8 WDMA TM 6-14(draft) 9
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