Appl Microbiol Biotechnol (2003) 61:157–162 DOI 10.1007/s00253-002-1197-z ORIGINAL PAPER M. G. Aguilar Uscanga · M.-L. Dlia · P. Strehaiano Brettanomyces bruxellensis: effect of oxygen on growth and acetic acid production Received: 26 July 2002 / Revised: 4 November 2002 / Accepted: 8 November 2002 / Published online: 14 January 2003 Springer-Verlag 2003 Abstract The influence of the oxygen supply on the growth, acetic acid and ethanol production by Brettanomyces bruxellensis in a glucose medium was investigated with different air flow rates in the range 0–300 l h–1 (0–0.5 vvm). This study shows that growth of this yeast is stimulated by moderate aeration. The optimal oxygen supply for cellular synthesis was an oxygen transfer rate (OTR) of 43 mg O2 l–1h–1. In this case, there was an air flow rate of 60 l h–1 (0.1 vvm). Above this value, the maximum biomass concentration decreased. Ethanol and acetic acid production was also dependent on the level of aeration: the higher the oxygen supply, the greater the acetic acid production and the lower the ethanol production. At the highest aeration rates, we observed a strong inhibition of the ethanol yield. Over 180 l h–1 (0.3 vvm, OTR =105 mg O2 l–1 h–1), glucose consumption was inhibited and a high concentration of acetic acid (6.0 g l–1) was produced. The ratio of “ethanol + acetic acid” produced per mole of consumed glucose using carbon balance calculations was analyzed. It was shown that this ratio remained constant in all cases. This makes it possible to establish a stoichiometric equation between oxygen supply and metabolite production. Introduction Oxygen plays a key role in the alcoholic fermentation of sugars by yeasts. Glucose fermentation by Saccharomyces cerevisiae is generally inhibited by oxygen, but small amounts of dissolved oxygen enhance ethanol production M.-L. Dlia ()) · P. Strehaiano ENSIACET, Laboratoire de Gnie Chimique, UMR-CNRS 5503, 118 route de Narbonne, 31077 Toulouse cedex 4, France e-mail: [email protected] Tel.: +33-5-62885874, +33-5-34615251 M. G. Aguilar Uscanga Depto. de Ing. Qumica y Bioqumica / UNIDA, Instituto Tecnolgico de Veracruz, Av. Miguel A. de Quevedo 2779. cp 91860, Veracruz, Mexico compared to anaerobic conditions (Strehaiano 1984). The genus Brettanomyces is well known as sensitive to the availability of oxygen. In 1940, Custer found that resting cells of Brettanomyces claussenii fermented glucose at a higher rate under aerobic conditions than in the absence of oxygen (cited in Scheffers and Wiken 1969). Scheffers and Wiken (1969) introduced the term “Custer effect” (negative Pasteur effect). This effect is attributed to the inhibition of alcoholic fermentation under anaerobic conditions, and to the strong tendency of Brettanomyces to produce acetic acid from glucose with the parallel reduction of NAD+ (Carrascosa et al. 1981). In particular, yeasts of the genera Brettanomyces and Dekkera show a strong Custer effect (Scheffers 1979). Gaunt et al. (1988) provided evidence that organic hydrogen acceptors (acetaldehyde, acetone and 3-hydroxy-butan-2-one) alleviate the Custer effect by restoring the redox balance. Brettanomyces yeasts are associated with spoilage of both industrial alcoholic fermentation and alcoholic beverages. De Miniac (1989) and Dlia-Dupuy et al. (1995) described contamination of alcohol fermentation plants by Brettanomyces yeasts and explained that the observed inhibitory effect on Saccharomyces was due to the synthesis of acetic acid. The effect of the acetic acid upon growth of both S. cerevisiae and Brettanomyces bruxellensis was evaluated (Phowchinda et al. 1997) and it was found that the metabolism of these yeast strains is inhibited by high concentrations of acetic acid (4.5–6 g l–1). Ciani and Ferraro (1997) showed that oxygen concentration exerted a strong influence on growth and acetic acid production by Brettanomyces yeasts in winemaking. Therefore, the aim of this work was to evaluate the influence of oxygen supply (available in air) on the metabolism of B. bruxellensis. It should be possible to determine the dissolved oxygen transfer rate (OTR) required for maximum growth and end-product synthesis, and to propose a general stoichiometric equation that quantifies the metabolic balance of Brettanomyces under the conditions tested. 158 Materials and methods Microorganism The yeast strain used was isolated from an alcoholic fermentation during the contamination of an industrial plant (distillery). It was identified as B. bruxellensis by the Institute of Hygiene and Epidemology Mycology of Brussels (IHEM), and registered under the number 6037. Culture media B. bruxellensis was preserved at 4C on a medium composed of agar-agar, glucose and yeast extract (2, 2, 1%). A minimal culture medium was used, which consisted of 5% glucose, 0.2% (NH4)2SO4, 0.5% KH2PO4, 0.04% MgSO4·7H2O and 0.1% yeast extract. The pH was adjusted to 4.0 using 10% (v/v) orthophosphoric acid. Culture conditions The experiments were carried out in a 15 l bioreactor (Applikon, 3100 AC Schiedam, The Netherlands) connected to a bio-controller (ADI 1030, Applikon) to record pH and dissolved oxygen (Ingold O2 probe). For each batch culture, the temperature was regulated at 30C, the pH was not controlled and the stirrer speed was set at 250 rpm. The culture medium (10 l) was sterilized for 60 min at 120C. Inoculum was added to attain 3106 viable cells/ml. The gas-liquid transfer coefficients (kLa) were determined at different air flow rates [30 (0.05 vvm), 60 (0.1 vvm), 90 (0.15 vvm), 120 (0.20 vvm), 180 (0.3vvm) and 300 l h–1 (0.5 vvm)] by the static gassing out method (dissolved oxygen probe and measurement in a non respiring system) (Moo Young and Blanch 1987). The resulting kLa values are 3.5, 6.4, 9.8, 13.5, 15.6 and 21.7 h–1, respectively. Dissolved OTR was calculated using the equation OTR=kLa (C*– C). Fig. 1 Batch growth of Brettanomyces bruxellensis under anaerobiosis (0 l h–1) (h glucose, biomass) and aerobiosis (300 l h–1; 0.5 vvm). n Glucose, l biomass, u acetic acid Elementary formula of B. bruxellensis The elementary formula of the biomass was determined at two different growth stages (t=48 h and t=87 h). Three measurements were performed at each stage. The concentration (%) of elements (C, H, N, and O) obtained was unchanged; the average of the data gave the elementary formula of B. bruxellensis: C H1.54 O0.83 N0.107. The Inter-University Service of Microanalyses of ENSIACET carried out composition analyses. Results Influence of oxygen on growth and end-products Analysis of exit gases Oxygen uptake and CO2 production were measured on-line by means of a paramagnetic gaseous oxygen analyzer (570/711 A model Servomex, Crowborough, UK) and an IR CO2 analyzer (series 1410 model Servomex), respectively. The general expression of the oxygen uptake rate (OUR, mol l–1 h–1) and CO2 production rate (CPR, mol l–1 h–1) proposed by Cooney et al. (1977) were simplified according to the conditions employed. For each exit gas, oxygen uptake OU(t) and CO2 production CP(t) were found by integrating [OUR(t) and CPR(t)], respectively. Analytical techniques Growth was followed by measuring the optical density of yeast cell suspensions at 620 nm. This measurement has previously been correlated to cell dry weight. Glucose, ethanol, glycerol and acetic acid concentrations were determined by HPLC with a TPS Spectra System apparatus using a Bio-Rad Aminex HPX-87H column heated to 40C and a refraction index detector (TPS RefractoMonitor V). The mobile phase was sulfuric acid (0.005 M) flowing at 0.4 ml min–1. Specialized software (BORWIN V 1.2) allowed the surface area of detected peaks to be calculated. A calibration curve was prepared in the concentration range 0–20 g l–1 for each component. Experimental error was estimated at less than 3%. To investigate the influence of oxygen concentration on the growth and activity of B. bruxellensis, batch cultures were run on glucose under both aerobic (300 l h–1; OTR=145.6 mg O2 l–1 h–1) and (not strict) anaerobic conditions (dissolved O2 present at the beginning of fermentation). Figure 1 shows biomass concentration, glucose consumption and acetic acid production curves obtained under both conditions. The final biomass concentration increased from 3.76 g l–1 (anaerobic conditions) to 5.16 g l–1 (air supply 300 l h–1). With oxygen provided to the medium, growth was faster and better compared to anaerobic conditions. Under both conditions, this strain presented a lag phase of approximately 12 h. It is worth noting that under anaerobic conditions all the glucose was consumed, while with 300 l h–1 aeration glucose consumption was partial (residual glucose 24 g l–1). A high concentration of acetic acid was reached (9.4 g l–1) only under aerobic conditions; the minimum amount of acetic acid was synthesized under anaerobic conditions (0.025 g l–1, not shown in Fig. 1). Table 1 shows the kinetic parameters observed under both conditions. It is clear that the presence of oxygen in the medium brought about a strong increase in specific growth rate and acetic acid production compared to 159 Fig. 2 Carbon balance at different times for a culture of B. bruxellensis aerated at 300 l h–1 (0.5 vvm) anaerobiosis. In contrast, the ethanol yield dropped from 0.48 to 0.06 g g–1. In yeast metabolism, glucose is completely converted to end-products and biomass. Indeed, in order to check the consistency of the experimental values and to verify if a secondary product of the fermentation was produced but not taken into account, we performed a molar carbon balance on the substrate (glucose) and on the end-products (biomass, ethanol, acetic acid and CO2) obtained during the fermentation. The analysis of metabolite products during these experiments showed that very little glycerol was produced (0.36 g l–1 under anaerobic, and approximately 0.03 g l–1 under aerobic conditions). Figure 2 shows the evolution of the carbon balance between glucose and the different measured endproducts for a culture performed at an aeration rate of 300 l h–1. The calculation of the instantaneous carbon balance at an aeration rate of 300 l h–1 confirmed that it is well balanced throughout the fermentation. The maximum error remained less than 1.4%. The same calculation was made for anaerobic conditions (performed in the bioreactor).The carbon balance was equally good for all products present in the two experiments. As large differences were observed between nonaerated and aerated cultures–and in order to better understand the role of oxygen in the metabolism of this yeast–different air flow rates were tested (in the range 30–300 l h–1; 0.05–0.5 vvm; OTR=23.5–145.6 mg O2 l–1 h–1). Figure 3 illustrates the effect of different aeration conditions on the growth of B. bruxellensis. Fig. 3 Effect of air flow rates (l h–1) on B. bruxellensis growth Fig. 4 Effect of aeration conditions on acetic acid and ethanol production, and glucose consumption by B. bruxellensis at the end of the fermentations (200, 76, 64 and 90 h, respectively) Biomass concentration curves revealed the optimum aeration rate for B. bruxellensis growth within the range tested. To obtain maximum concentration of biomass (8.5 g l–1) the most favorable aeration condition was 60 l h–1 (OTR=43 mg O2 l–1 h–1). Beyond this level of aeration, the final biomass produced begins to decrease, reaching a value of approximately 5 g l–1 at 300 l h–1. Figure 4 presents results concerning ethanol and acetic acid production and glucose consumption obtained for all the aeration levels. The substrate was completely consumed in a range of aeration between 0 and 120 l h–1, (in this case, the maximum concentration of acetic acid was 4.5 g l–1 in the final phase). However, beyond these Table 1 Values of the kinetic parameters obtained from different aeration conditions Aeration condition (l h–1) Cell growth maximum (g l–1) Ethanol maximum (g l–1) Acetic acid maximum (g l–1) Ethanol yield (g g–1) mmax (h–1) 0 300 3.76 5.16 24.0 3.0 0.15 10.0 0.48 0.06 0.24 0.62 160 Fig. 5 pH variation along the culture under different air flow rates (l h–1) Fig. 7 Linear correlations between the oxygen (b), ethanol (d) and acetic acid (e) coefficients Table 2 Value of the oxygen (b), ethanol (d) and acetic acid (e) coefficients for each batch culture Fig. 6 Dissolved oxygen concentration under different air flow rates (l h–1) aeration rates, glucose was not totally consumed (e.g., 7% of the sugar is not used at an aeration rate of 180 l h–1). Moreover, the lowest pH value (2.31) was observed under these conditions (Fig. 5). When the medium was sparged with air flows in the range 30–120 l h–1, the OTR became limiting for growth. The dissolved oxygen concentration fell to zero as soon as the lag phase ended and remained at zero during the growth and stationary phases (Figs. 6, 3). An increase in air flow rate (180 l h–1) slightly reduced the limitation but did not cancel it out. Only a large increase in the partial pressure of oxygen in the inlet gas made it possible to provide the medium with sufficient dissolved oxygen; the concentration did not fall below 16% with an air-flow rate of 300 l h–1 (0.5 vvm). Determination of ethanol and acetic acid ratio coefficients As a decrease in ethanol production and an increase in acetic acid production were observed when aeration conditions varied, the stoichiometric coefficients were calculated for each condition as a function of the oxygen uptake. The stoichiometric general equation is: glucoseþb O2 ! a biomassþc CO2 þd ethanol þe acetic acid::: Aeration (l h–1) (b) Oxygen (d) Ethanol (e) Acetic acid 0 30 60 90 120 180 300 0 0.04 0.08 0.09 0.12 0.25 0.70 0.60 0.57 0.56 0.47 0.45 0.40 0.16 0 0.02 0.03 0.11 0.14 0.20 0.43 Table 2 and Fig. 7 show the variations obtained in seven batch cultures with different air flow values. Acetic acid and ethanol production varied proportionally with oxygen uptake. Acetic acid increased with oxygen uptake while ethanol production decreased. Linear correlations were established between the coefficients of both oxygen (b) and ethanol (d) with that of acetic acid (e) (Fig. 7); the first being positive and the second negative (r2=0.94 in both cases). This equation can be written in the following way: ethanol coefficient d=–0.6 oxygen +0.5692, and acetic acid coefficient e=0.6 oxygen +0.0224. Discussion The positive effects of oxygen on growth and acetic acid production were clear. However, an inhibitory effect on substrate consumption was observed when oxygen concentration increased (180 l h–1 and 300 l h–1); in both cases, acetic acid concentration was at its highest level (7 and 10 g l–1, respectively). This behavior suggests that the observed inhibitory effect on glucose metabolism by this yeast is due to the presence of the acetic acid produced 161 during fermentation. Different investigations carried out on the inhibitory effect of acetic acid (Pampulha and Loureiro-Dias 1989; Rasmussen et al. 1995; Taherzadeh et al. 1997) show that its toxicity acts at the cytoplasmic level where the enzymes involved in glycolysis are present. They also mention that the toxicity of this acid is dependent on the external pH, because the active form is the undissociated form, which penetrates the cellular membrane more easily and, once inside, can dissociate, causing modification of the internal pH of the cell. Ciani and Ferrara (1997) tested the effect of oxygen by keeping the dissolved oxygen concentration between 40 and 80% of saturation. Under these conditions, they found that Brettanomyces sp. produced 12 g l–1 acetic acid at a final pH of 1.91, and residual glucose was 40%. Blondin et al. (1982) reported a similar fermentation with Dekkera and Brettanomyces intermedius. They observed that for a high aeration rate and 120 g l–1 initial glucose, the sugar was never totally consumed (quantity used: 55 g l–1) and the acetic acid production was 30 g l–1. These results are also consistent with previous reports by Scheffers and Wiken (1969), and Peynaud and Domercq (1956). All these data indicate that, under aerobic conditions, Brettanomyces yeast is able to produce acetic acid depending on the air flow. The molar carbon balance confirmed that this yeast produces low amounts of glycerol under anaerobic conditions and only traces under aerobic conditions. These observations are consistent with previous work by Wijsman et al. (1984a) and Van Dijken and Scheffers (1984). These authors did not find glycerol production during their studies (under aerobic conditions) on B. intermedius. They proposed that the Custer effect in this yeast is due to the tendency of the organism to produce acetic acid in combination with its inability to restore the redox balance via production of reduced metabolites such as glycerol. Moderate aeration did however have an effect on ethanol production; above 30 l h–1 the quantities of ethanol produced decreased when the air flow rate increased. For 90 l h–1 the final ethanol concentration and yields were strongly affected (under anaerobic conditions the theoretical yield was 96%, but only 72% was observed, 24.4 g l–1 and 18 g l–1 ethanol, respectively). In this case, it was possible that the decrease in ethanol production observed was linked to the increase of acetic acid production. As already stated, the switch from ethanol to acetic acid was a progressive phenomenon, with oxygen uptake and the decrease in ethanol production compensated by the synthesis of acetic acid. The oxygen effect was clearly demonstrated on each end-product concentration, and the general equation for glucose breakdown by the B. bruxellensis strain was deduced from experimental data as follows: glucoseþb O2 ! a biomassþc CO2 þð0:6b þ0:569Þ ethanol þ ð0:6bþ0:022Þ acetic acid Some previous studies on glucose metabolism kinetics (Blondin et al. 1982; Wijsman et al. 1984b) showed that the sugar fermentation rate in this yeast increases under aerobic conditions. However, our data proves that the dissolved OTR is a very important factor for growth and fermentative activity of B. bruxellensis. Optimum biomass production is achieved at an OTR of 43 mg O2 l–1 h–1. Under highly aerated conditions (OTR‡104.8 mg O2 l–1 h–1) it appears that the sugar is never totally consumed and large quantities of acetic acid are synthesized before the inhibition effect appears. In this case the behavior observed in this work (concerning acetic acid and glycerol formation) is similar to that described by Wijsman et al. (1984a). Moreover, the accumulation of acetate in the culture medium explains the inhibition of glucose metabolism and decreased ethanol. The strain appears to be able to form large quantities of acetic acid when the dissolved OTR increases. The abilities of B. bruxellensis to react with oxygen seem to be linked to acetic acid production. Furthermore, Eq. 2 provides some helpful information on glucose metabolism by B. bruxellensis. Acknowledgement The authors thanks Patricia M. Hayward Jones, M.Sc. for the critical reading of the manuscript for English language. 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