SEMINAR REPORT On “Fuel Energizer ” Submitted by Vaibhav s. Khandare Final Year B.E (Mechanical Engineering) Guided By Department of Mechanical Engineering, Prof. Ram Meghe Institute Of Technology & Research, Badnera. 2012-2013 Mob no 9579701091 CERTIFICATE This is to certify that the seminar entitled “Fuel Energizer” SUBMITTED BY Vaibhav s. Khandare Final Year B.E. (Mechanical Engineering) ACKNOWLEDGEMENT It gives me immense pleasure in submitting the seminar report on ’’Fuel Energizer” I take this opportunity to express my gratitude & indebtness to my guide Prof. N.W. Kale who has been a constant source of guidance & inspiration throughout the seminar work. I express my gratitude to my HOD. Prof. Dr. D.S. Ingole, whose constant motivation & encouragement helped me to complete my seminar work successfully. I am also very thankful to all the staff members of Mechanical Engineering Department whose valuable suggestions & tips helped me to complete my seminar work. Finally, I would like to thank all my friends, who unknowingly helped me in every situation to make my seminar work successful. Vaibhav s. Khandare Mechanical Engineering Dept. P. R. M. I. T & R, Badnera ABSTRACT In this era of increasing fuel prices, here a device called ‘FUEL ENERGIZER’ help us to Reduce Petrol /Diesel /Cooking gas consumption up to 28%, or in other words this would equal to buying the fuel up to 28% cheaper prices. When fuel flow through powerful magnetic field created by Magnetizer Fuel Energizer, The hydrocarbons change their orientation and molecules in them change their configuration. Result: Molecules get realigned, and actively into locked with oxygen during combustion to produce a near complete burning of fuel in combustion chamber. Contents 1. Introduction 2. Effect on economy,enviorment,emission 3. Working Principles and mono pole technology 4. Experimental System 5. Materials Used 6. Engine performance 7. Atoms of hydrogen in its para and ortho state 8. Conclusion 9. References Introduction Today’s hydrocarbon fuels leave a natural deposit of carbon residue that clogs carburetor, fuel injector, leading to reduced efficiency and wasted fuel. Pinging, stalling, loss of horsepower and greatly decreased mileage on cars are very noticeable. The same is true of home heating units where improper combustion wasted fuel (gas) and cost, money in poor efficiency and repairs due to build-up. Most fuels for internal combustion engine are liquid, fuels do not combust until they are vaporized and mixed with air. Most emission motor vehicle consists of unburned hydrocarbons, carbon monoxide and oxides of nitrogen. Unburned hydrocarbon and oxides of nitrogen react in the atmosphere and create smog. Smog is prime cause of eye and throat irritation, noxious smell, plat damage and decreased visibility. Oxides of nitrogen are also toxic. Generally fuels for internal combustion engine is compound of molecules. Each molecule consists of a number of atoms made up of number of nucleus and electrons, which orbit their nucleus. Magnetic movements already exist in their molecules and they therefore already have positive and negative electrical charges. However these molecules have not been realigned, the fuel is not actively inter locked with oxygen during combustion, the fuel molecule or hydrocarbon chains must be ionized and realigned. The ionization and realignment is achieved through the application of magnetic field created by ‘Fuel Energizer’. Fuel mainly consists of hydrocarbon and when fuel flows through a magnetic field, such as the one created by the fuel energizer, the hydrocarbon change their orientation and molecules of hydrocarbon change their configuration. At the same time inter molecular force is considerably reduced or depressed. These mechanisms are believed to help disperse oil particles and to become finely divided. This has the effect of ensuring that fuel actively interlocks with oxygen producing a more complete burn in the combustion chamber. The result is higher engine out put, better fuel economy and reduction in hydrocarbons, carbon monoxide and oxides of nitrogen that are emitted though exhaust. The ionization fuel also helps to dissolve the carbon build-up in carburetor, jets, fuel injector and combustion chamber, there by keeping the engines clear condition. Also it works on any vehicle or device (cooking gas stove) using liquid or gas fuel. WHAT FUEL ENERGIZER DOES? More mileage (up to 28% increase) per liter due to 100% burning fuel. No fuel wastage. Increased pick-up. Reduced engine noise. Reduced smoke. Faster A/C cooling. Smooth running, long term maintenance free engine. 30% extra life for expensive catalytic converter HOW IT INSTALL? Magnetizer fuel energizer (eg:- Neodymium super conductor – NSCM) is installed on cars, trucks immediately before carburetor or injector on fuel line. On home cooking gas system it is installed just before burner. Most fuels for internal combustion engines are liquid, but liquid fuels do not combust until they are vaporized and mixed with air. Most emissions from motor vehicles consist of unburned hydrocarbon, carbon monoxide, and oxides of nitrogen. Unburned hydrocarbon and oxides of nitrogen react in the atmosphere and create smog. Smog is the prime cause of eye and throat irritation, noxious smells, plant damage and decreased visibility. Oxides of nitrogen are also toxic. Generally, fuel for an internal combustion engine is composed of a set of molecules. Each molecule consists of a number of atoms made up from a nucleus and electrons which orbit around their nucleus. Magnetic movements already exist in these molecules and they therefore already have positive and negative electrical charges. However, because these molecules have not been realigned, the fuel is not actively interlocked with oxygen during combustion, the fuel molecules or hydrocarbon chains must be ionized and realigned. This ionization and realignment is achieved through the application of the magnetic field created by the Fuel Energizer. Fuel mainly consists of hydrocarbons and when fuel flows through a magnetic field, such as the one created by the Fuel Energizer, the hydrocarbons change their orientation and molecules of hydrocarbon change their configuration. This has the effect of ensuring that the fuel actively interlocks with the oxygen, producing a more complete burn in the combustion chamber. The result is higher engine output, better fuel economy and a reduction in the hydrocarbons, carbon monoxide and oxides of nitrogen that are emitted through the exhaust. The ionization of the fuel also helps to dissolve the carbon build-up in carburetor jets, fuel injectors and combustion chambers, thereby keeping the engine in a cleaner condition. Economy The 3E Fuel Energizer • Improves the burning rate of fuel by allowing oxygen to more readily combine with the fuel Our field testing shows a guarantee of at least a 10% decrease in fuel consumption, and in some cases this fuel saving may be as high as 25%. As hydrocarbons are reduced, miles per gallon goes up. The engine burns cleaner, carbon build up is almost eliminated and harmful pollution is dramatically reduced. The engine runs cleaner with less maintenance, thus providing a longer life of your engine • With diesel fuels it is common that an algae/fungus bacterial growth will develop in fuel tanks. The 3E virtually eliminates this problem without having to use additives, thereby eliminating this added cost. Environment The 3E Fuel Energizer • Stops graphite carbon forming on spark plugs. • Removes carbon deposits within the combustion chamber. • Lowers engine sludge buildup and soot loading in oil. • Reduces engine wear because the oil and fuel are cleaner. • Reduces the emission of carbon monoxide and other exhaust toxins into the atmosphere by up to 43%. Emissions • Fact: Most modern diesel fuels produce 10% less miles per gallon, while creating up to 20 times more carbon dioxide, with up to 10% higher temperatures on new engines, while reducing overall horsepower by about 5%. • Fact: Modern non-leaded gasoline contains additives that are highly corrosive acids. Over time, or with heavy engine use, these acids will cause corrosion that will shorten the expected engine life of your car, truck, or other machinery. • Fact: tests are finding that modern diesel engines have a problem with bacterial growth because of the all new low-sulfur fuels they use. • Fact: the very low lubricity of low-sulfur gasoline and diesel causes cylinders, diesel pump, and fuel injectors to wear abnormally fast. Our tests show that engines that use the 3E Fuel EnergizerTM has a 12-year success rate in the global market drastically reducing these harmful effects! By more effectively combines oxygen with the gasoline or diesel fuel, we have measured a huge decrease in toxic gas and particulate engine buildup, from 23% to as high as 43% (depending on the make and model of the vehicle tested, distances driven, and weather conditions.) As a result, your engine will perform better and require less maintenance Working Principles Mono pole technology The most important factors in the monopole technology are the magnetic field intensity and the collimation of the magnetic lines of flux . It is these two aspects that render the monopole technology different from any ordinary permanent magnets.The intensity of the magnetic field is far superior to that generated by regular permanent magnets and the collimation of the magnetic fields (Fig. 1) renders the magnetic lines of flux exactly parallel to each other at extremely high densities (to the order of millions of lines of flux per sq. cm.). These devices are external online installations without cutting or modifying the fuel pipes and the magnetic energy generated through the monopole technology is rendered concentric and exactly perpendicular to the flow of the fuel. Experimental System The experiment was carried out on a single cylinder air-cooled two-stroke SI engine whose specifications are given in Table 1. Provisions were fabricated and installed in the engine setup to vary ignition timing and fuel quantity. These two arrangements help the engine to run on maximum best torque (MBT) operation mode in each load of its operations. Engine Make Cylinder Bore Stroke Displacement Power Con Rod Length Compression Ratio Carburetor Lubrication Bajaj 150 CC 57.5 mm 58 mm 150 cc 4.5 kW @5500 rpm 110 mm 7.4:1 Jetex, Down draft Petroil The engine was loaded by an eddy current dynamometer and the engine was run at a constant speed of 3000 rpm and the load was varied and various parameters were measured. Fuel flow measurements were carried out using an automatic flow control device and digital stopwatch. Airflow was measured with orifice flow meter. Engine and exhaust temperatures were measured by chrome-alumal thermocouples. An infrared gas analyzer measured exhaust emissions. The schematic diagram of experimental set-up is shown in Figs. The cylinder pressure was measured using a Kistler model piezoelectric pressure transducer flush mounted in the cylinder head of the engine. The output of the transducer was fed to a Kistler model charge amplifier, which possesses a high degree of noise rejection with ground level current attenuation . For each set of reading, pressure data were recorded using a high speed AVL data acquisition system timed by an optical encoder mounted on the engine crankshaft and after collection, each sample was transferred to a hard disk on a personal computer system for storage and further analysis. A sample size of 500 cycles was selected for further analysis 1) Exhaust gas analyzer 2) Fuel line change 3) Amplifier 4) AVL data acquisition system 5) Eddy current dynamometer 6) Fuel line assembly fit 7) Fuel metering unit 8) Fuel recirculation unit Fig. Photographic view of experimental setup 1) Engine 2) Eddy current dynamometer 3) Dynamometer control panel 4) Fuel line assembly kit 5) Solenoid valve 6) High gauss magnet 7) Solenoid valve 8) Primary fuel tank 9) Fuel recirculation tank 10) Radiator core 11) Air box 12) Orifice meter 13) Piezo-electric pressure pickup 14) Variable area jet-screw 15) Crank angle encoder 16) MBT timing gear 17) Exhaust gas temperature sensor 18) Load sensor 19) RPM counter 20) Exhaust gas analyzer 21) Charge amplifier 22) Fuel line changer 23) Avl-data acquisition system 24) Coupling 25) Moisture separator 26) Muffler 27) Cooling water in 28) cooling water out Fig. 4 Schematic view of experimental setup Materials Used Neodymium-Iron-Boron based magnets having 3000 Gauss is used for initial testing purpose. Rare earth based magnets having 4500 and 9000 gauss have also been used for testing The higher gauss magnets need to be shielded to safeguard the encoder, data acquisition system and dynamometer. A commercially available radiator core was used as base to keep magnets on both sides and allow fuel to re circulate around the magnets to get energized fuel. The inner surface of the cylinder head was coated (Fig. 8) with copper chromate and zirconia by thermal evaporation technique in a vacuum coating unit . The above experimental procedure has been repeated for this changes and data were acquired. 1) Base engine cylinder head 2) Copper coated cylinder head 3) Zirconia Coated cylinder head 4) Zirconia Coating-Close View Fig. 8 Coated heads Results and Discussion Engine performance For the same amount of air fuel mixture, which is supplied to the engines, the base engine gives a lesser brake power and brake thermal efficiency compared to the Energized fuelled engine . The same trend is maintained between base engine and catalytic coated engine with and without energized fuel. This is due to the incomplete combustion of the charge due to mixture limit inside the combustion chamber at a given compression ratio (Figs. 9-15). The actual volume of charge combusted is comparatively less than the volume of charge entering the chamber. Hence the amount of fuel charge to give the mechanical power gets reduced and this reduces the brake thermal efficiency. BASE BASEMG1 BASEMG2 BASEMGE COPPMGE ZIRMGE BASE =17.2 Kg BASEMG1 =17.7 Kg BASEMG2 =17.8 Kg BASEMGE =18 Kg COPPMGE =19.8 Kg ZIRMGE =20.8 Kg BASE BASEMG1 BASEMG2 BASEMGE COPPMGE ZIRMGE BASE BASEMGE =16.5 Kg =17.4 Kg BASEMG1 COPPMGE =16.9 Kg =18.8 Kg BASEMG2 ZIRMGE =17 Kg =19.5 Kg BASE BASEMG1 BASEMG2 BASEMGE COPPMGE ZIRMGE BASE BASEMGE =15.2 Kg =16.1 Kg BASEMG1 COPPMGE =15.7 Kg =17.7 Kg BASEMG2 ZIRMGE =15.8 Kg =18.2 Kg BASE BASEMG1 BASEMG2 BASEMGE COPPMGE ZIRMGE BASE BASEMGE =14 Kg =15 Kg BASEMG1 COPPMGE =14.4 Kg =16.7 Kg BASEMG2 ZIRMGE =14.5 Kg =17.2 Kg BASE BASEMG1 BASEMG2 BASEMGE COPPMGE ZIRMGE BASE BASEMGE =12 Kg =12.9 Kg BASEMG1 COPPMGE =12.5 Kg =14 Kg BASEMG2 ZIRMGE =12.6 Kg =15.3 Kg BASE BASEMG1 BASEMG2 BASEMGE COPPMGE ZIRMGE BASE BASEMGE =10 Kg =10.8 Kg BASEMG1 COPPMGE =10.4 Kg =12.1 Kg BASEMG2 ZIRMGE =10.5 Kg =13.4 Kg BASE BASEMG1 BASEMG2 BASEMGE COPPMGE ZIRMGE BASE BASEMGE =9 Kg =9.2 Kg BASEMG1 COPPMGE =9.1 Kg =9.3 Kg BASEMG2 ZIRMGE =9.1 Kg =9.3 Kg The fuel molecules start diffusing from the free stream into the boundary layer and this fuel concentration at various sub layers and at various crank angle position is found to be different. It is found that the fuel level in the sub layer near the free stream shows a sudden increase near top dead centre TDC because it was found that the boundary layer thickness suddenly decreases near TDC due to the effect of high Reynolds number. Due to this the effective distance that the fuel molecule diffuses becomes lesser near the TDC and hence the fuel levels in the sub layers were higher. The variation in the fuel concentration in the sub layers near to the wall was less compared to the sub layers near the free stream. This shows that the diffusion rate of fuel is the main controlling factor in limiting the reaction rate. In the magnet with 9000 gauss fuel line the diffusion from the free stream to the layers is found to be more which proves the higher reaction rate. Due to the higher reaction rate the maximum mass of charge is combusted for a given actual charge. This leads to a higher mechanical power and hence a higher brake thermal efficiency. Performance Test Results Summary: These tests that were carried out were on the following sizes of engine: 4.7 litre VTec 8 cylinder, and a 2.2 litre 4 cylinder. Even with a three way catalytic converter fitted to the 4.7 litre engine, a dramatic reduction in Exhaust Emissions was found. The tests have shown an increase in mileage per gallon of about 15-25% percent after using the 3E Fuel EnergizerTM after the recommended break-in period. Particulars Test Results Without the 3E With The 3E Difference Total Hydrocarbons (THC) 0.016 0.010 -37.5% Carbon monoxide (CO) 0.016 0.014 -12.5% Nitrous Oxide (NOx) 0.115 0.005 -95.6% Carbon Dioxide (CO2) 461.73 362.19 -21.5% Non Methane Hydro(NMHC) 0.013 0.006 -53.8% Miles Per Gallon (MPG) 19.35 24.66 +27.44% Compare spark plugs carbon buildup after 10,000 miles. Plug on the left shows normal carbon build-up. Plug on the right came from a 2006 Honda Civic with a 3E Fuel Energizer ATOM OF HYDROGEN IN ITS PARA AND ORTHO STATE Any utility patent must be proven operable and scientifically correct before issuance. The same principle has been utilized, and the same effect has been achieved by the action of the Magnetizer where a strong enough flux field was developed to substantially change the hydrocarbon molecule from its para state to the higher energized ortho state. The spin effect of the fuel molecules can be ascertained optically, based on refraction of light rays passing through liquid fuel as had been demonstrated by scientists while using infrared cameras installed, e.g. in metallurgical ovens where the Magnetizer’s had been effectively working. Furthermore, the conversion of hydrogen into ortho H2 (taking place very fast in this strong & unique magnetic field, with the simultaneous transformation of the system from a symmetrical into highly active anti-symmetrical molecular state of increased reactivity and catalytic ability) has been found highly advantageous in many technologies, especially those where hydrogen is used. Hydrocarbons have basically a "cage-like" structure. That is why oxidizing of their inner carbon atoms during the combustion process are hindered. Furthermore, they bind into larger groups of pseudocompounds. Such groups form clusters (associations). The access of oxygen in the right quantity to the interior of the groups of molecules is hindered. (It has nothing to do with incoming air from the manifold in the fuel mixture when even though there may be excess of it, this will not provide the required hydrocarbon-oxygen binding.) and stemming from this shortage of oxygen to the cluster that hinders the full combustion. In order to combust fuel, proper quantity of oxygen from air is necessary for it to oxidize the combustible agents. For many years, designers of the internal combustion engines have had one goal: to oppose the effect of molecular association of the hydrocarbon fuel and to optimize the combustion process. The peculiar problem in designing engines for air pollution is that in order to fully burn all the hydrocarbons in the combustion chamber, operating temperatures of the cylinders have had to be increased. While older engines may have produced relatively large quantities of unburned hydrocarbons and carbon monoxide, they produced low quantities of oxides of nitrogen. Also, with the renewed interest in performance engines, compression ratios are creeping upward again, and once again the mechanism for producing higher levels of nitrogen toxins is increased. Similarly, turbo charging effectively alters the compression ratio of a vehicle, further adding to the nitrogen problem. The feed and exhaust systems have been perfected, the ignition controlling electronics has been perfected, the fuel/air mix metering devices have been brought to perfection, and finally the catalytic converters (see below) have been found indispensable. But even then, fumes that leave the "afterburners" are not ideally clean - engine still burns only part of the fuel (or precisely the incompletely oxidized carbon atoms in the form of CO). The rest is discharged as polluting emissions (HC, CO, NOx) or is deposited on the internal engine walls as black carbon residue. All this has been caused by the incomplete combustion process. The reasons for it being that: Hydrocarbons form the so-called associations, close molecular groups, interior of which is deprived of access of the suitable amount of air; the lack of oxygen impedes the full combustion. Note: The tendency of HC molecules to cluster causes local macro-groupings (condensing) of molecules to clog the pipes and fuel nozzles. The excess of air in the fuel mixture will not provide for the complete combustion. Hence, the exhaust fumes contain considerable amounts of unburned CO, HC, and soots. Oxygen with negative 2 valence is negative, and hydrocarbon has neutral molecular structures, which by passing through steel fuel lines gets negatively (micro) charged. Therefore, when these two atoms come together with the same potential in a combustion chamber, they repel, which result in incomplete combustion. Therefore, all serious research has been aimed at bringing about fuel reactivity with oxygen (oxygenated fuels); since increased oxidation means increased combustion, and the following rules had to be taken into consideration: Rule 1: Unburned hydrocarbon (HC) as well as carbon monoxide (CO) emitted from a vehicle's exhaust system can be viewed as the additional fuel reserve, since, if proper conditions are met, HC & CO can be further burned in the combustion chamber. Therefore, creating such proper combustion conditions is paramount. Rule 2: Hydrogen's chemical reaction, determined by its valence (the electron "surplus" in the "outer" orbital shell), is affected by a magnetic field since proper magnets are the prime source of control of the position of electrons. Rule 3: The application of a proper magnetic field enforces beneficial changes in fuel structure and enhances its general reactivity in the combustion process. Rule 4: If a hydrocarbon molecule could better bind with oxygen molecules (be more completely oxidized), then the toxicity of fumes would be considerably limited and in principle, one could dispense with catalytic converters. The hydrogen atom has one positive charge (proton) and one negative charge (electron), i.e. it possesses a dipole moment. It can be either diamagnetic or paramagnetic (weaker or stronger response to the magnetic flux) depending on the relative orientation of its nucleus spins. Hence, it occurs in two distinct isomeric varieties (forms) - para and ortho, characterized by the different opposite nucleus spins [8]. In para H2 molecule, which occupies the even rotation levels (quantum number), the spin state of one atom relative to another is in the opposite direction rendering it diamagnetic. In the ortho molecule, which occupies the odd rotational levels, the spins are parallel with the same orientation for the two atoms, and therefore is paramagnetic and a catalyst for many reactions. CONCLUSION By establishing correct fuel burning parameters through proper magnetic means (Fuel Energizer) we can assumed that an internal combustion engine is getting maximum energy per liter as well as environment with lowest possible level toxic emission. There is significant increase in brake thermal efficiency and peak pressure whereas decrease in CO, HC and cyclic variation in case of copper and zirconia coated engines as compared to base engine. Table 2 presents the changes in different parameters with base, copper and zirconia coated engine with 9000 gauss magnetic flux. S ParaBas Cop Zirc No met e per- onia ers engi coat ne ed coat % engi ed ne, engi % ne, % 1 Incr 3.2 6.6 11.2 ease in brak e ther mal effi cien cy 2 Incr 13.5 15.7 17.7 ease 2 8 in pea k pres sure 3 Red 8.6 8.8 12.1 ucti on in cycl ic vari atio n 4 Red 13.3 23.5 29.5 ucti on in CO emi ssio n 5 Red 22.1 37.3 44.2 ucti on in HC emi ssio n Table 2 Changes in different parameters with base, copper and zirconia coated engine with 9000 gauss magnetic flux REFERENCE http://www.thefuelenergizer.com/ http://www.thefuelenergizer.com/how.htm http://creativeecosystems.com/3E_Home.html http://www.taytan.com/com_Result.htm http://en.wikipedia.org/wiki/File:Spinisomersofmolecularhydrogen.gif http://www.myriadindia.com/magnatron_fuel_saver_detailsworks.htm
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