Bioenergy from Oilfield Produced Water Ben Peterson1, Jay Barlow1, Jason C. Quinn2, Ron C. Sims1 Utah State University Logan, UT 1Biological Engineering 2Mechanical and Aerospace Engineering [email protected] [email protected] [email protected] [email protected] Background Objectives The extraction of oil and gas results in large quantities of wastewater, or produced water, with nutrients and residual organic chemicals that represent a significant resource for producing energy-related and value added products. The goal of this project is to demonstrate the production of these products and the simultaneous treatment of the produced water using algae cultivation in a unique engineered system to stimulate economic growth and to enhance human health and the environment in Utah’s Uintah Basin. This poster presents the USU part of the project; BYU (Dr. Hansen) tests biogas production from algae, and the UofU (Dr. Hong) treats produced water with ozone and filtration. • Provide an alternative product for the hydraulic fracturing industry to offset the high costs of produced water treatment Produced Water • Industry in the Uintah Basin generated approximately 93 million barrels of produced water in 2013 alone. • The water has high salinity levels and is contaminated with hydrocarbons and numerous other compounds. • The experimental water sample was obtained from produced water evaporation ponds in La Pointe, Utah. • The water was collected in two distinct seasons to diversify water contamination concentrations. • A 500-gallon sample was gathered for algal biomass cultivation. • Cultivate algal biomass in produced water with a rotating algal biofilm reactor (RABR) growth system • Demonstrate remediation of produced water with algae cultivation • Convert algal biomass to renewable fuels via hydrothermal liquefaction Uintah Basin petroleum resources (image: ShaleExperts) Biofilm Reactors Utah produced water lagoon (image: Marc Silver) Biomass Harvest • Algal biomass is cultivated with a rotating algal biofilm reactor (RABR) developed at USU. • Algal biomass is mechanically harvested from the RABR by direct scraping. • Reactor materials include polystyrene (above), cotton rope (below left), and cloth pads (below right). • The biomass can be converted into bioproducts including fuels and feeds. • Alternative reactor designs and materials are under investigation to improve biomass productivity with greater attachment and expanded surface area. • Algal biomass is composed of a robust biofilm polyculture. • The biofilm polyculture consists of several species of algae, one of which was isolated from the Great Salt Lake (below). Hydrothermal Liquefaction Biocrude • Wet algal biomass is converted at high temperature and high pressure in a hydrothermal liquefaction reaction (HTL). • Biocrude chemical composition and energy content are comparable to petroleum crude. • HTL operating conditions: Temperature: 325 °C Pressure: 14 MPa (2000 psi) Retention time: 60 min • HTL produces four products: Biocrude (energy product) Gas (energy product) Aqueous (fertilizer product) Solids • A yield of 35% afdw was obtained in laboratory HTL tests and 58% of feedstock energy was recovered in the biocrude. • Biocrude can be refined into an array of drop-in renewable fuels: BIOCRUDE RENEWABLE DIESEL RENEWABLE GASOLINE
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