Session B7 #249 Disclaimer—This paper partially fulfills a writing requirement for first year (freshman) engineering students at the University of Pittsburgh Swanson School of Engineering. This paper is a student, not a professional, paper. This paper is based on publicly available information and may not provide complete analyses of all relevant data. If this paper is used for any purpose other than these authors’ partial fulfillment of a writing requirement for first year (freshman) engineering students at the University of Pittsburgh Swanson School of Engineering, the user does so at his or her own risk. THE EFFECTIVENESS OF DIELECTRIC ELASTOMER ACTUATORS IN SOFT ROBOTICS Meyer Jeffers, [email protected], 3:00-5:00 Mena Lora, Bianca Coulter, [email protected], 5:00-7:00pm Sanchez Abstract- Soft actuators are becoming more prevalent in the world of soft robotics. Due to a wide array of soft processors, this paper will focus on a complete analysis of Dielectric Elastomer Actuators (DEAs). It goes through the history of the technology, noting notable advancements. Studying the mechanical background of DEAs is important to understanding how the current research is performed. DEAs work through an elastomer and compliant electrodes to achieve a large level of deformation. The possibilities that this amount of deformation allow have led to increasing research towards applications of DEAs. The application of DEAs in prosthetics and soft robotics is the primary area of research. Key Words—Actuator, Biomimetics, Dielectric, Elastomer, Soft Robotics. WHY A SOFT ACTUATOR? Throughout the span of mankind there has always been a need to create facsimiles of human parts to stand in for missing real ones. Initially we could make due with gold spheres placed into the eye socket, or wooden pegs where a leg should be. However, as science and engineering progressed, so too have these prosthetics. Now we are capable of semi-robotic limbs that can sense the movements of muscle and react accordingly, or artificial hearts capable of pumping blood without ever hearing a beat. Unfortunately, these technologies still have drawbacks and we haven’t been able to perfect them working from the ground up. Instead of working from the ground up it may be possible to instead work with the organic references around us. Dielectric Elastomer Actuators, hereafter referred to as DEAs, are cheap, easy to manufacture actuators that work in incredibly similar ways to muscles. Using these actuators, we can create models of nearly every kind of muscle, and use it to both help replace and understand the human body. Because of this, DEAs are an ideal candidate for use by mechanical engineers, especially in the biomechanical engineering spectrum. MECHANICS University of Pittsburgh Swanson School of Engineering 1 03.03.2017 Actuators are the parts of machines that are responsible for creating movement. They do this by converting some type of input energy into mechanical energy. The input is sometimes hydraulic, pneumatic, sometimes even chemical. DEAs stand out as an actuator due to their greater levels of deformation. Their movement isn’t bound do a single axis, which means unlike other actuators they have infinite degrees of freedom. DEAs are composed of ElectroActive Polymers (EAPs) sandwiched between compliant electrodes that maintain conductivity throughout the use of the actuator. The polymers are usually polyurethane, acrylic, or silicon based due to their elastic properties. When an electric charge is applied, the electrodes become oppositely charged and compress the membrane, reducing the thickness and increasing its area [1]. The reason DEAs compress and expand is due to a force called Maxwell stress. The effective compressive stress can be calculated by multiplying the absolute and relative permittivity of the EAP with the quantity of the voltage divided by the thickness of the actuated membrane squared. In equation form that looks like this: p = ℇ 0 ℇ r(V/h)2 Where p is the effective compressive stress, ℇ 0 is the initial permittivity and ℇ r is the absolute. V is the voltage being passed through and h is the thickness of the membrane. The equation to predict the DEAs strain, for strains under 20%, has also been calculated. The strain is approximately equal to the negative effective compressive stress divided by the elastic modulus relating to the strain. In equation form: sz = -p/Y Where sz is the strain and Y is the elastic modulus. For high strain, it is estimated as negative 1 plus e to the power of the negative quantity of the amount of electrical energy converted to mechanical energy divided by the effective compressive stress. In equation form: sz = -1 + e-(wcp) Meyer Jeffers Bianca Coulter Where wc is the amount of electrical energy converted into mechanical energy. Looking at the equations you can see that the stress is proportional to the dielectric constant of the EAP and inversely proportional to the thickness of it. Because of this, as the electric field increases, the thickness of the membrane decreases and can form a feedback loop causing the DEAs to become unstable and breakdown. These very basic and early equations in DEAs helped propel research into DEAs and set the foundation for future research. These are just a small sample of the equations discovered that govern the mechanics of their actuation [1]. Using these equations engineers and researchers design configurations of EAP that will become DEAs. To create linear motion folded, helical, and stack actuators have been developed, and show promise in the realm of biomimetics. Folded DEAs are a single layer of EAP that is folded over itself to increase its height. It compresses under charge, which makes it remarkably similar to human muscle [2]. Stacked DEAs are EAPs stacked on top of each other with the compliant electrodes compressing similarly to folded DEAs, but use many layers of EAP as the name implies. This means it’s easier to check for quality in each layer and remaking a single broken segment rather needing to replace the entire actuator at once. However, the ideal stacked actuator will be more expensive than an ideal folded actuator. Helical DEAs are made of a hollow EAP tube with two helical compliant electrodes. When a charge is applied it contracts in length and widens, so as to be similar to a spring. Some DEAs work by elongating rather than compressing, dissimilar to muscle. There are also single layer DEAs, where one long polymer is layered with electrodes, and when a charge is applied the DEAs lengthens and pushes against its surroundings. There are also circular DEAs that surround an object longitudinally, and compress the object when a charge is applied. These are just some of the configurations of DEAs that give it the versatility to be used in many situations. there yet, the DEAs may become useful for astronauts who need a new limb, or so on. On a smaller more immediate level, the stability of DEAs in response to temperature allows it to minimize its effect on the internal environment of a human if it is implemented as an artificial muscle intertwined with other organic parts of the body [1]. DEAs also show an incredible ability for future improvement. Due to the materials that compose DEAs, they have the ability to build in improvements. One such improvement is they can become self-healing and increase their longevity by releasing chemicals that fill in and regenerate pieces of the EAP of electrode that are damaged over time [3]. They also have the ability to come with sensors built into the DEAs. This removes the separation of sensor and what needs to be sensed and allows DEAs to collect and react to more accurate information, with less distance to signal across [4]. The speed of DEAs in comparison to other soft actuators is also invaluable. While vacuum actuators require time to siphon gasses in and out of its chambers and shape memory alloys must be heated and cooled overtime, DEAs respond relatively quickly and can oscillate movement very easily. This is what allows DEAs to be used for locomotion in annelid, jellyfish, fish, even quadruped models already, and may one day soon be applied to bipedal motion in models of the human leg. DEAs are also very small and can be linked in smaller chains to create gradual lower powered movement over a longer surface. This is what allows researchers to use stacked or folded DEAs or use the long single layer DEAs depending on its use. Annelid-like robots frequently mimic the segmented body parts of their inspiration and have segmented parts that work in tandem to locomote the robot. DEAs are also remarkably cheap. A common acrylic polymer used in many DEAs is VHB 4910 by 3M. If you buy 1 ¼’’ by 36 yards case of it, it costs $41 per roll [5]. A popular carbon conductive grease used as an electrode in conjunction with VHB 4910 is offered by M.G. Chemicals. One 80g tube of carbon conductive grease 846 is $18 [6]. A garage scientist could easily afford these materials and the others to make their own soft robots. Each material is advertised for other uses and is in no danger of stopping its mass production, which makes material availability for DEAs incredibly high and costs remarkable low. BENEFITS OF DEAS There are many reasons DEAs are more beneficial in biomimetics than other actuators. The most immediately obvious reason is the infinite degrees of motion DEAs are usually capable of. Contrasting that with say a pneumatic actuator, that is only able to push and pull in one direction, there is a clearly more adaptable option [1]. Another benefit of using DEAs rather than hard actuators, is that rather than solid rigid parts composing the device, it can be soft and flexible. This softness allows DEAs to be used in very close proximity to humans and survive bumps and scrapes from unknown environments. Even compared to other soft actuators DEAs are superior [1]. Their actuation isn’t reliant on pressure or heat and is thus unaffected by the presence of unexpected temperature changes or environments. This makes DEAs and stable candidate for actuation in space, or in high altitude, or even the crushing pressures of the ocean. While humans aren’t DISADVANTAGES OF DEAS With their plethora of advantages, there are bound to be some disadvantages. The three largest concerns are the longevity, the responsiveness, and amount of deformation the DEAs are capable of [1]. DEAs are inherently soft, and while that is advantageous in versatility, that does make it vulnerable to sharp objects. The softness is also an issue when it is used for gripping. The actuator gives way easily to the pressure of the object and requires more power to grip, and in doing so 2 Meyer Jeffers Bianca Coulter compliance, compactness (low volume/power ratio, <10 -8 m3 MPa), high force density (skeletal muscles can generate stresses from 0.1 to 0.5MPa), fast response time (mechanical tension of skeletal muscles becomes maximum 30 ms after neural excitation for a single twitch) and high efficiency of energy conversion (biological muscles show values as high as 45-70%).” By using the best electroactive polymers they found available, silicone elastomers with 30 weight percent titanium oxide, they constructed helical and folded elastomers to create a contracting effect rather than expanding. This allows the elastomers to be used more like muscles. The contraction of these actuators (see Fig 1 allows for use in and android robotic face, or a simulation of the actuation of an anthropomorphic skeletal upper limb [10]. A year later, Sungkyunkwan University published a paper titled “Artificial Annelid Robot Driven by Soft Actuators.” As of then, locomotion similar to that of annelids had been desirable, but true biomimicry had not been possibly with technology at the time. Previous attempts utilized Shape Memory Alloys, but were inefficient and slow due to the movement being controlled by heating and cooling. DEAs were decided to be more successful in the creation of the model. Because of DEAs’ ability to act similar to muscle, Sungkyunkwan University was able to take the two main muscle groups in earthworms to model the actuators after. causes the EAP to become thinner and thus more fragile and easily broken under the kind of pressure gripping something requires. DEAs are also not as fast as many hard actuators, and response speed is something people have tried to increase. To do this, they often pre-strain the actuator before there is any charge. While this works to increase response speed, it decreases the lifespan of the actuator. Finally, DEAs aren’t as strong as we need in every situation. A single DEA is not as strong as a single component of another actuator. While this can be taken care of with stacked or folded DEAs, it becomes a problem in smaller scales. While it can sometimes hold up to 60 times its weight, the fact is that it usually doesn’t happen and other actuators are more efficient, such as pneumatic actuators, capable of holding up thousands of pounds in a comparatively light weight device [7][8]. HISTORY OF DEAS FOR USE IN SOFT ROBOTICS DEAs began as a developing technology in the early 1990s, and was implemented into the even more recent field of soft robotics in the early 2000s. Using the properties of previously studied actuators, a research team sponsored by the Korean Ministry of Science and Technology spoke at a conference detailing the possible use of DEAs in annelid-like robotics. Named ANTagonistically-driven Linear Actuator (ANTLA), it utilized the same technology that we have been calling DEAs. At this point in time DEAs were such a fledgling technology that the original proposed actuator only used experimentally competent equations, rather than the theoretical ones in use today. The technology was so early on that it’s more valuable to point you to the article rather than give the equations listed in it. In summary, the experimentally derived equations allowed them to build a model actuator that exhibited muscle-like characteristics [9]. Half a decade later Pisa University spoke in a conference on how to use DEAs in a biomimetics. In layman’s terms, they proposed using DEAs as artificial muscles. Similar to how annelid-like robots used DEAs to simulate the full range of movement in the muscles of worms, the Interdepartmental Research Centre at Pisa proposed using DEAs to simulate the complexities and unique properties of organic muscle. As quoted from the conference, “muscles are neither pure force generators (like DC motors) nor pure motion generators (like stepper motors); rather, they behave like springs, with tunable elastic parameters” The ability to have shifting parameters is key to the success of muscles, sacrificing excess precision unnecessary for natural environments for versatility and strength. For that purpose, it is much more valuable to mimic the parameters muscles can achieve than to create an actuator for prosthetics in an isolated conception. Specifically, “linear contractions, robustness, stability, long lifetime, built in tunable Figure 1 Stack (a), Helical (b), and Folded (c) DEAs [10] The actuators used in this experiment were unique in that they did not pre-strain the film. The model used spin coated silicon elastomer film, coated with carbon electrodes and stacked to create layers until each larger section had a total thickness of 0.75 mm. Each film was placed into a circular frame with a slightly smaller radius than the film in order to increase control over the expansion of the film. Then each disk was put into segments containing twelve disks placed in a hexagonal pattern, 6 on each side. Each segment was attached to another by the DEAs with silicon adhesives on each side. When finished the earthworm robot was covered by an artificial skin and tested. The robot, when finished, weighed less than 5 grams, and moved at 6% of its body length per sec at 10 Hz. Compared to a medium sized earthworm travelling around 0.2% of its body length per 3 Meyer Jeffers Bianca Coulter second, they created an artificial earthworm that was just waiting to be built upon [11]. CURRENT USE OF DEAS IN SOFT ROBOTICS AND PROSTHETICS ETHICS Current use of DEAs is moving to a more biomechanical spotlight. The ability DEAs possess to convert electrical energy to mechanical energy is useful for biomimetic muscle models, and possibly prosthetics. The sheer mechanical force DEAs are capable of attract many researchers and engineers to consider their use in both small scale and large scale productions. A few of the recent advancements include bioreactors mimicking the natural movement of their environment, adaptive lenses similar to natural eyes, and even soft bodied locomotion that mimics natural muscle [1]. One way that DEAs find use is in biomechanical simulations. Where many people assume cells communicate and react only to chemical signals, it’s important to realize that there are many mechanical signals and processes that we have yet to accurately study. To simulate the mechanics of the human biome, specifically that of the small intestine, the journal Bioinspiration & Biomimetics published an article on a prototype bioreactor that simulates the peristalsis inside the small intestine. Using a popular acrylic based co-polymer (VHB 4910 by 3M), between carbon grease electrodes (846, M.G. Chemicals) pre-stretched to 300%. The disk actuator was fitted with the bioreactor, a flexible chamber that can be compressed at one end. The compression, in periodic waves and intensities, mimics the radial contractions of the intestine [12]. Going from the lower abdomen to the head, another successful model of nature, using DEAs, is an electrically tunable soft solid lens based off the optical accommodation birds and reptiles are capable of. Birds and reptiles often experience varying environments, including environments where a single lens’s depth of field is affected, such as underwater, or to maintain focus at a depth. In these places, birds and reptiles have adapted ways to compensate for that, most notably by manipulating the shape the of the lens. Previous attempts at modelling the lenses using different types of actuators, including a liquid lens DEAs based actuator, but the low tolerance to environmental changes make the DEAs a far better candidate. The solid lens model utilizes a curved lens over a clear polymer (VHB 4910 by 3M) with opaque electrodes (Carbon Conductive Grease 846 M.G.) preventing light from entering through any point not the lens. The solid lens is secured to the polymer on a flat face, while the hemispherical portion of the lens points outwards. The lens is used to manipulate the light passing through it by changing the radial curvature of the lens through contraction of the DEAs. This can allow light from different fields of depth to hit the same place behind the lens, similarly to how eyes concentrate light. When compared to the liquid lens DEAs based model, the solid lens “halves the required driving voltages, simplifies the process, and allows for more versatility in design.” The adaptive tunable lens can DEAs are a simple technology. They have a single purpose and cannot do anything outside that purpose. They are cheap and the materials are available to anyone, they are not designed to bring anyone harm, they cannot force a user to use them. The pose similar danger to other actuators except for the fact that DEAs are soft and even less likely to hurt someone. Assessing the ethics of using DEAs is like assessing the ethics of an axle in your car. The axle on its own cannot do anything and is only considered for ethical dilemma in its use. DEAs in their individual uses may have ethical concerns. In prosthetics it may have ethical concerns depending on the sale and use, but that doesn’t speak on DEAs as a whole. SUSTAINABILITY The sustainability of DEAs is tricky to talk about. Currently there are concerns towards the manufacturing of acrylic acids and acrylic based polymers. The types of DEAs made with acrylics work well enough that the EAP used the most is acrylic based. However, once acrylic is manufactured it is easily recycled and can be used again to make more EAP. Even that could be a null issue, because EAPs are not exclusively acrylic based. Any natural rubber can theoretically become an EAP, and sprinkling metals onto the rubber can increase its electroactive capabilities [1]. Other materials are available for use in DEAs as shown in Fig. 2. The different materials allow for increasing number of options to use when finding the most sustainable material to make DEAs out of. These options are where DEAs gain their strength in sustainability. Figure 2 Actuation strain versus pressure/density for different actuators [1] 4 Meyer Jeffers Bianca Coulter be used in many technologies that require adaptive vision, such as auto-focus in cameras, phones, and tablets, and optical microscopes or machine vision [13]. Instead of focusing on one part of the body, it can still be useful to build an entire artificial organism. Sometimes it’s useful to analyze another organism in order to better understand how we work, and in the IEEE 2016 conference on Intelligent Robots and Systems (IROS) J.Shintake, H. Shea and D. Floreano discussed 2 underwater robots. The fish was designed with a silicon elastomer (CF192186, NuSil Technology). The mechanics of the fish are remarkably similar to human muscles, with a DEAs acting as the muscle on either side. While one DEA has a voltage applied, the other doesn’t. The charged DEA pushes against the body of the fish while the other gives way to the movement, providing a small amount of thrust behind the fish. As the charge is released the other DEA has a voltage applied to it and the process begins again. While not perfectly mimicking the muscles in fish tails, it is a huge step forward in accurate muscle technology [14]. pre-stretch with decent movement and similar range of motion to a human. Another possible future application of this technology is in retinal surgery. This won’t be happening with humans for a very long time, but if we understand how the irises of land mammals and reptiles and flightless birds adjust to changes in light, we could attach a sensor to the eyebrow or nose of an animal with damaged irises or retinas, and attempt to attach an artificial iris. While the resolution is currently subpar, the lens is capable of focusing enough to promote survival. Further tests can then be done to compare the function of the artificial eyes to the eyes of organic animals [13]. CONCLUSION DEAs are viable, even ideal, options for future research. The mechanics of them are well known and can be used to find new configurations of EAPs and electrodes to continue using DEAs in innovative ways. The benefits and disadvantages are clear, and the benefits still outweigh the advantages in many situations. Their use has been advantageous in both the past and the present and currently holds great potential for the future. DEAs are a growing technology that will see more and more use in the growing fields of biomimetics, prosthetics, and maybe even in other technologies that require actuation. FUTURE USES OF DEAS To preface this section, this is not as heavily focused on the research done on DEAs, but is mostly the authors’ educated opinions on theoretically possible technologies that rely on DEAs. Because the capabilities of this type of actuator are still being researched and advanced, it is not at a stage where it makes sense for major research to be done on future applications. However, researchers who create these actuators often have specific applications in mind when developing their technology, and will often make comments on how their specific experiment is useful in regards to that application. Using the same technology that created the annelid or the fish, the next step is to combine them in a series of small segmented limbs [11][13]. Using both types of DEAs, the annelid’s compression based motion and the fish’s extending based motion, the human body could be roughly modeled. By having antagonistically activated fish-like DEAs assist the motion of primary annelid-like DEAs to push and pull joints a rudimentary model of the human body could be formed. For instance, if you decide to model the human forearm with an attached hand, the skeletal structure doesn’t need much change. Connecting the actuators to the tendon points in the human musculoskeletal system is also not in need of change. The difference between the natural muscle and DEAs system is that instead of antagonistic muscle opposing the motion, you have an antagonistic annelid-like DEAs opposing the motion of the primary annelid-like DEAs and a secondary fish-like DEAs assisting the primary annelidlike DEAs with an antagonistic fish-like DEAs next to the primary annelid-like DEAs. With only modifying the bones of the wrist and the push and pull mechanisms of the muscles, you could create a model of the human arm with minimal SOURCES [1] G. Gu, J. Zhu, X. Zhu “A Survey on Dielectric Elastomer Actuators for Soft Robots” Bioinspirations & Biomimetics 23 Jan. 2017 Accessed 22 Feb. 2014 http://iopscience.iop.org/article/10.1088/17483190/12/1/011003 [2] F. 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Floreano “Biomimetic Underwater Robots Based on Dielectric Elastomer Actuators” IEEE/RSJ International Conference on Intelligent Robots and Systems (IROS) 19-14 Oct. 2016 Accessed 2 March 2017 http://ieeexplore.ieee.org/stamp/stamp.jsp?arnumber=775972 8&tag=1 ACKNOWLEDGMENTS I would like to thank the hardworking graders that allow this conference and paper to happen. 6
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