Press Release Steeltec optimises process parameters Improved drawing technology yields greater steel strength Steeltec’s HSX® range of high-strength and higher strength bright steel products is now being offered to customers at optional strengths of more than 1400 MPa. Steeltec has achieved this by reducing friction effects during the bar drawing process, as friction has a direct influence on the mechanical properties of the drawn steel. It also results in enhanced productivity, as a ten percent reduction in friction has enabled Steeltec to a 25 percent increase in the speed at which bright steel bar is drawn through the dies. These technological improvements are Steeltec’s response to the growing demand from innovation-driven industries for ultrahighstrength steel products. The automotive sector, for example, needs access to these steel products in order to manufacture lightweight high-performance components such as automotive drive shafts thus enhancing vehicle efficiency. “Consolidating and strengthening our position as the leading provider of quality steel solutions means working continuously to improve our technological efficiency and the quality of our steel products,” explains Guido Olschewski, Head of Management Systems and Product Development at Steeltec. “We therefore examined the tribological properties (i.e. the friction, lubrication and wear) of our bar drawing processes. The parameters of the bar drawing process influence not only the efficiency of our manufacturing operations, but also the physical and mechanical properties imparted to the steel bar. To make improvements in the drawing process measurable, Steeltec – a subsidiary within the SCHMOLZ + BICKENBACH Group – quantitatively determined all of the relevant parameters. The drawing force was SCHMOLZ + BICKENBACH GROUP Digital text and images for use in your article are available at: http://www.additiv-pr.de/pressezentrum/pressezentrum-kunde/steeltec/ 1 Press Release recorded using sensors mounted on the forming dies. This enabled Steeltec to assess how the drawing force depends on the lubricating oil, the surface roughness of the stock, the drawing speed and the surface quality of the drawing dies. Technical fine tuning enabled Steeltec to lower frictional forces by around ten percent. That means, conversely, that by using the previously high drawing forces, Steeltec is now able to produce bar material of even higher strength. These developments have effectively expanded the technical capabilities of the company’s existing drawing benches. Other benefits include reduced wear on the drawing dies and shorter throughput times. The result is greater flexibility and improved manufacturing productivity. Guido Olschewski summarised Steeltec’s motivation in improving its process technology as follows: “Our motto is ‘Contributing ideas’ and at Steeltec we work with our customers as partners to develop special steel solutions that reflect the latest technological progress in the industrial sectors that use our products.” Text size: 2.748 characters incl. spaces German original last revised: 27 October 2015 Figure 1: Diagram showing improved material strength, source Steeltec Figure 2: HSX® special steel, source Steeltec Caption – Figure 1: By reducing friction during the drawing of its bright steel bars, Steeltec is now able to optionally offer its HSX ® steel products with strengths of more than 1400 MPa. Caption – Figure 2: Steeltec’s HSX® series of higher strength steel products already exhibit excellent strength and high toughness when supplied to customers. SCHMOLZ + BICKENBACH GROUP Digital text and images for use in your article are available at: http://www.additiv-pr.de/pressezentrum/pressezentrum-kunde/steeltec/ 2 Press Release About the Steeltec Group With a workforce of around 620 in six locations in Denmark, Germany, Sweden, Switzerland and Turkey, the Steeltec Group is one of Europe’s leading manufacturers of special bright steels. Steeltec’s four self-owned production centres fabricate highstrength and higher strength special steel, high-quality bright steel, special quenched and tempered steel, free-cutting steel, case-hardening steel and engineering steel. Core areas of expertise include the application-specific development and production of highquality bright steels, precision finishing operations and professional technical advice that is provided locally. The Steeltec Group works closely with customers, suppliers and research institutions to continually improve the production and engineering properties of steel, driving competitiveness across the entire value chain. Thanks to its Europe-wide distribution network, Steeltec can guarantee delivery reliability to its customers in the automotive, hydraulic and mechanical engineering industries. About SCHMOLZ + BICKENBACH Today, the SCHMOLZ + BICKENBACH Group is one of the world’s leading providers of customised solutions in the specialty steel long products business. A global name in tool steel and stainless long steel, the Group is one of two largest companies in Europe for alloy and high-alloy engineering steel. With around 9.000 employees at its own production and distribution companies in 35 countries across five continents, the Company supports and supplies customers wherever they operate. Besides the comprehensive Production and Sales & Services portfolio, customers benefit from the Company’s technological expertise, consistent high quality worldwide and in-depth knowledge of local markets. Your contacts Guido Olschewski • Steeltec Head of Management Systems and Product Development Phone: +41 (0)41 209-5619 • Fax: +41 (0)41 209-5605 E-mail: [email protected] Internet: www.steeltec-group.com Dr. Ulrich Steiner • SCHMOLZ + BICKENBACH Phone: +41 (0) 41 581-4120 E-mail: [email protected] Internet: www.schmolz-bickenbach.com SCHMOLZ + BICKENBACH GROUP Digital text and images for use in your article are available at: http://www.additiv-pr.de/pressezentrum/pressezentrum-kunde/steeltec/ 3 Press Release External media contact Hanna Hagedorn • additiv pr GmbH & Co. KG Pressearbeit für Logistik, Stahl, Industriegüter und IT Graf-Adolf-Straße 72 • D-51065 Köln Phone: +49 (0)221 964769-45 E-mail: [email protected] • Internet: www.additiv-pr.de SCHMOLZ + BICKENBACH GROUP Digital text and images for use in your article are available at: http://www.additiv-pr.de/pressezentrum/pressezentrum-kunde/steeltec/ 4
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