ERSA Hybrid Rework
ERSA Hybrid Rework Technology:
A Benchtop Revolution
ERSA GmbH
Wertheim, Germany
ERSA Hybrid Rework
Benchtop Rework Requirements
Technical requirements
for Bench Top
Rework Systems
Market
Needs
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Today‘s Benchtop Rework System Requirements
 Speed of rework cycle
 Low cost & small footprint
 In-housing component rework
Must have
 Process safety & flexibility
 Process stability & repeatability
Nice to
have
 System handling
 Operator training
Market
Needs
 Software support
Wish
List
 Temperature Profiling
 Documentation & traceability
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
The need for something new
Lead Free Rework on small SMDs …
● Hot tweezers can shock the component
● Hot air blowers can blow adjacent components away
● Short wavelength IR tools can overheat component
● PCB still in its housing is difficult to rework
● Low budget, small workspace available
Hybrid
No More Need to Compromise!
ERSA puts an end to these rework challenges!
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
A true innovation
Hybrid Technology:
The Benchtop
Rework Revolution
Hybrid
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Combining the best of both worlds
Combining the best of
Safe IR & Hot Air
Technology
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
A standard for the future
Technology
The best of both worlds!
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Component Safety & Rework Speed Optimized
Hot Air
°C
*IPC
Safe IR
Technology
T sec
*IPC recommends up to 4°C/sec ramp
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Hybrid Tool
Technology
Hybrid Tool with 200 W combined Infrared & convection
heating element (patented); Positioning laser is
integrated into the Hybrid Tool handle.
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Hybrid Tool: Function description
Blower
Heating
Indicator LED
Ergonomic
Handle
Start/
Stop
Technology
Hybrid
Heating
Element
Hybrid
Adapter
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Hybrid Tool: Cross section detail
Laser
Pointer
Blower
Heating
Indicator LED
Ergonomic
Handle
Start/
Stop
Hybrid
Heating
Element
Technology
Hybrid
Adapter
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Hybrid Heating Element: Cross section detail
Blower
Laser
Pointer
Hybrid
Heating
Element
Air Heat Coil 1
IR Heat Coil 2
Hybrid
Adapter
Hot Air Streams
Safe IR
Rays
Technology
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Hybrid Adapters: Ad1, Ad2 and Ad3
Technology
Ad1: 20 x 20 mm
Ad2: 10 x 10 mm
Ad3 6 x 6 mm
Three exchangeable Hybrid Adaptors included.
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Compact & easy to use
Technology
HR 100A station controls Hybrid Tool: integrated vacuum pump &
VacPen, tool holder & K-Typ TC input socket, Mini USB interface.
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
User Friendly Menu
 Standard Rework Programs: Ad1 to Ad3
 IR Energy level & blower speed setting
 Run time or temperature displayed
 7-segment LED- display
Technology
 Single knob “Turn & Push” control
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Quick & easy programm settings
Technology
Quick programming guide included with unit.
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
IRSoft Rework Software (optional)
 Individual Parameter settings
 Closed loop Ramp profiles
 Process Profile recording & documentation
 User Level Access
 2 Channel temp. recording option: TC & IRS
Technology
 Start/Stop & VacPen software operated
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Optional Heating plate & stand IRHR 100A HP
Technology
800 W IR-heating plate with glass cover, 125 x 125 mm high
performance heating element, Z-axis adjustable tool holder & X-Y PCB
board holder to precisely fix PCBs up to 290 x 250 mm, AccuTC.
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Optional temperature sensor AccuTC and Flexpoint holder
Technology
AccuTC and Flexpoint TC holder can be fixed to both stand
and PCB holder, left or right side.
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Rework Applications
Hybrid Rework
Applications
Applications
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Rework Applications: in- housing component removal
Applications
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Rework Applications: in-housing component removal
Applications
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Rework Applications: small chip rework on densley populated PCB
Applications
SMD removed/replaced WITHOUT blowing
away adjacent components!
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Rework Applications: rapid bench top removal
Applications
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Rework Applications: safe & simple
Technology
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Rework Applications: X-Y PCB table
Applications
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Rework Applications: controlled bottom side IR pre-heating
Applications
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Rework Applications: Z-Axis Hybrid Tool holder
Applications
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Rework Applications: repeatable process parameters
Z-Axis
Lock set
Applications
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Rework Applications: Closed Loop Control of PCB temperature
Technology
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Rework Applications: Software option available
Applications
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Rework Applications: VacPen for safe handling
Applications
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Rework Applications: Optional cooling fan
Technology
Optional cooling fan for effective cooling after reflow. PCB can be
handled easier after the repair process.
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Rework Applications: minmal footprint with maximal flexibility
Applications
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Rework Product Line
Rework
Product Line
Proces
s
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Rework Product Line
Performance
IR/PL 650A
4600W
IR/PL 550A
IR/HR 100A HP
1600W
HR 100 A
1000W
Product
Line
200W
Price
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
Power – Board Size – Automation
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ERSA Hybrid Rework
ERSA HR 100 A
Small footprint:
only 211 x 220 mm
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
ERSA IRHR 100 A HP
Small footprint:
only 200 x 260 mm
& 211 x 220 mm
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Benchtop Rework System Requirements:
HR 100A meets them all!
 Speed of rework cycle
 Low cost & small footprint
 In-housing component rework
 Process safety & flexibility
 Process stability & repeatability
 System handling
 Operator training
Market
Needs
 Software support
 Temperature Profiling
 Documentation & traceability
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
HR/IRHP 100A:
Unique Technology Advantages
● Low cost, compact & easy to use
● Hybrid technology combines safe IR-radiation &
convection for process safety & repeatability
● Uniform heating with minimal air movement &
turbulence for highest quality soldering
● No chip blowing; low noise rework blower
(below 40db)
● Designed for beginners & advanced operators
● Widest range of components with only three
Technology
Hybrid Adaptors included – no more nozzles required
of thick substrates (IRHP100A)
● Powerful 800 W Safe IR-heating plate for preheating
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Rework Support
Worldwide Support
Support
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
Applications Support Centers –
Thinking Global - Acting Local!
Partnership
Wertheim, Germany
Plymouth, Wi, USA
Shanghai, Beijing
and Shenzhen, China
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
In Depth Process Expertise in All Areas of Soldering
 Reflow Soldering
• Wave Soldering
• Selective Soldering
• Rework & Repair
• Hand Soldering
Expertise
• BGA Inspection
• Solderpaste Printing
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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ERSA Hybrid Rework
After Sales Support
Global ServiceNetwork
America – ERSA North America.
Plymouth, WI, USA
Europe - ERSA GmbH
Wertheim, Germany
ERSA Asia Pacific
Hong Kong,
Shanghai, China
3 ERSA Sales & Service HQs
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
ERSA Sales & Service Centers
in more than 40 Counries
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ERSA Hybrid Rework
ERSA Worldwide Distributor Network
Representation
T = Tools & Inspection
M = Machines
Europe
North America
• Arkansas (T)
• Alabama (T)
• Arizona (T/M)
• California (T/M)
• Canada (T/M)
• Colorado (T/M)
• Connecticut (T/M)
• Delaware (T/M)
• Florida (T)
• Georgia (T)
• Idaho (T/M)
• Illinois (T)
• Indiana (T/M)
• Iowa (T/M)
• Kansas (T)
• Kentucky (T/M)
• Louisiana (T/M)
• Maine (T/M)
• Maryland (T/M)
• Massachusetts (T/M)
• Minnesota (T/M)
• Mississippi (T)
• Missouri (T)
• Nebraska (T)
• Nevada (T)
• New Hampshire (T/M)
• New Mexico (T)
• New York (T/M)
• New Jersey (T/M)
• North Carolina (T/M)
• North Dakota (T/M)
• Ohio (T/M)
• Oklahoma (T/M)
• Oregon (T/M)
• Pennsylvania (T/M)
• Rhode Islands (T/M)
• South Carolina (T/M)
• South Dakota (T/M)
• Texas (T/M)
• Utah (T/M)
• Vermont (T/M)
• Virginia (T/M)
• Washington (T/M)
• West Virginia (T/M)
• Wisconsin (T/M)
• Wertheim, Germany (T/M)
• Vienna, Austria (T/M)
• Nivelles, Belgium (T)
• Turnhout, Belgium (M)
• Sofia, Bulgaria (T/M)
• Nicosra, Cyprus (T)
• Roznov, Czech Rep. (T/M)
• Slangerup, Denmark (T)
• Broerup, Denmark (T/M)
• Lepsämä, Finland (T/M)
• Nanterre, France (T/M)
• Gennevilliers, France (T)
• Kiev, Ukraine (T)
• Kharkov, Ukraine (T)
• Athens, Greece (T)
• Budapest, Hungary (M)
• Dublin, Ireland (M/T)
• Milano, Italy (T/M)
• Rome, Italy (M)
• Riga, Latvia (T)
• Vilmius, Lithuania (T)
• Enschede, Netherlands (T)
• Oslo, Norway (T)
• Raholt, Norway (M)
• Warszawa, Poland (T/M)
• Lisbon, Portugal (T/M)
• Timisoara, Romania (T/M)
• Moscow, Russia (M)
• St. Petersburg, Russia (T)
• Ljubljana, Slowenia (T/M)
• Barcelona, Spain (M)
• Cadiz, Spain (T)
• Madrid, Spain (M)
• Valencia, Spain (M)
• Lidköping, Sweden (T)
• Nyköping, Sweden (M)
• Unterengstringen, Switzerland (T)
• Baden-Dättwil, Switzerland (M)
• Coventry, UK (T/M)
Middle East
Asia
• Cairo, Egypt (T/M)
• Netanya South, Israel (T)
• Tel Aviv, Israel (M)
• Teheran, Iran (M)
• Ankara, Turkey (M)
• Istanbul, Turkey (T/M)
• Dubai, U. A. Emirates (M)
• Dhaka, Bangladesh (T)
• Hong Kong, China (T/M)
• Beijing, China (T/M)
• Chengdu, China (T/M)
• Shanghai, China (T/M)
• Shenzhen, China (T/M)
• Banglore, India (M)
• New Delhi, India (T/M)
• Kumi, Korea (M)
• Seoul, Korea (T/M)
• Karachi, Pakistan (T)
• Manila, Philippines (T/M)
• Taipei, Taiwan (T/M)
• Bangkok, Thailand (T/M)
• Singapore (T/M)
• Johor, Malaysia (M)
• Kuala Lumpur, Malaysia (T/M)
• Penang, Malaysia (T/M)
• Tokyo, Japan (M)
Central/South America
• Mexico (T/M)
• Buenos Aires, Argentina (T/M)
• Sao Paulo, Brazil (T/M)
• Santiago, Chile (T/M)
• Puerto Rico, Costa Rica (T/M)
• San José, Costa Rica (T)
• Montevideo, Uruguay (T)
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
Africa
Australia
• Johannesburg, RSA (T/M)
• Cairo, Egypt (T/M)
• Sydney (T/M)
• Melbourne (T/M)
• Perth (T)
• Brisbane (T)
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ERSA Hybrid Rework
Thank you very much
for your attention!
© by ERSA GmbH • ERSA Rework Evaluation Process.ppt • E.ca/no.04.07
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