Kingdom Prize Prawnfarm Project Proposal GIZ-DTI Region 08 An investment package proposal on the development of 100-hectare fishpond in Sta. Margarita, Samar, seeking a funding support of P25,000,000 per hectare from Boco Trade, New Jersey, USA. KINGDOM PRIZE SEAFOOD INC. 548 Mabini St., Brgy. Mazawalo, Palompon, Leyte Province 4/21/2012 Table of Contents General Information Project Description Background – Rationale Objectives Proponent’s Profile Management Structure Technical Study A. Brief Project Description B. Basic Components of the Improved Pond Systems with the required Machinery and Equipment C. Pond Preparation D. Water Preparation E. Stocking F. Feeding G. Manpower Requirement Marketing Study Financial Study Socio-economic Justifications Annexes Page 2 2 2 3 4 5 6 7 10 12 13 17 19 22 24 28 1 Proposal on Integrated Prawn Pond Production (Prawns, Milkfish and Mudcrabs) I. GENERAL INFORMATION Title/ Name of Project Proponent Contact Person Type of Company Home Address Tel. No. Occupation Project Site Area Products Funding Requirement Funding Agency : Kingdom Prize Prawn Farm Project : Kingdom Prize Seafood Inc. : JOSE SEWARD S. SAPALO : Corporation : 548 Mabini St., Brgy Mazawalo, Palompon, Leyte Province : 0908-892-1640/ (6353) 555-8183 : Export-Trader : Sta. Margarita, Samar Province : 100-hectares : Prawns, Milkfish, Oysters, Seaweeds and Mudcrabs : Php 25 Million or USD 581,395.35 @ P43.00/USD : Jack Boyajian, BOCO TRADE, New Jersey, USA II. PROJECT DESCRIPTION Kingdom Prize Inc. proposes to develop a 100-hectare integrated Prawn Farm in Sta. Margarita, Samar, duly designed by SEAFDEC which ensures safe and sanitary production integrated with some milkfish on the reservoir, mudcrabs along the shoreline and in the mangroves, and some oysters and seaweeds in its water treatment or exit pond for recycling of a clean water around this vicinity. As a direct retailer, it shall acquire its inputs (fry, feeds, lime, probiotics, etc.) from its regular suppliers mostly wholesalers. All prawn produce will be exclusively sold to Boco Trade in USA with the latter’s fish processing center established in Samar State University, Catbalogan City, Samar province. Project requirements include pond development (more dikes and water gates), pond preparation using lime, probiotics and bio-manipulators, feeds, fertilizer and some pesticides for maintenance, some machineries and equipment, and honoraria for experts duly supporting this production for a combined expense of P338,840 per hectare more or less. III. BACKGROUND/RATIONALE The proponent had long been engaged in fishpond operation. It had experience production of grouper fish, milkfish, prawns and even mudcrabs alternatively in Panabo, Davao; Palawan; Negros; and in Iloilo, depending on the availability and prices in the world market. When the price of certain commodity increases, it went along producing the required product. As for instance, there’s a season where the market demands for mudcrabs, “almost all of us in the locality also grew mudcrabs which assures better market. But now with the newly established export market in USA, 2 we are confident that we could produce appropriately the right volume and in the right technology, of course with support from BFAR, SEAFDEC and import-buyers in USA who need our produce.” Through a network with the GIZ-DTI Region 8, BFAR-RFTC, SEAFDEC, PCCI-Greater Calbayog, Kingdom Prize Inc. had conducted the following series of activities: On August 16, 2011 – Financing Forum on Agri-Credit Support Project with JICA-Land Bank at Calbayog City Sports Center where programs for agri and aqua production was introduced by Ms. Cheeryl Andresio, Marketing Officer; September 19, 2011 – Investment Forum on Fish Industry at the Convention Center of Calbayog City where technology was introduced by BFAR and SEAFDEC; Marketing by Kingdom Prize and United Sustainable Aquaculture (USA); and financing by JICA-LBP ACPS. October 2011 – BOI Investment Conference in Ormoc City, Leyte Province where aqua industry is being promoted by the BOI for investment incentives and tax holidays in the region. October 24, 2011 – Matching of Martinez-Arnold Holdings Feedmill with Tenedero’s Hatchery in Manginoo, Samar, and with the end-user United Fishpond Operators of Sta. Margarita Asso. (UFO-SMA) ; and, November 23-24, 2011 – Value Chain Workshop on Agri-Aqua (Feed) Industry of PCCIPalompon in Palompon, Leyte. Then finally on March 12, 2012, the import-buyers from USA in the person of Jack Boyajian and Erlinda Salinas, came down to Calbayog City, Samar, Philippines for an initial talk with the local prawn growers in Sta. Margarita and its nearby city and municipalities. Thus, this proposal seeking funding support from the said US buyers for the development of a 100-has integrated Prawn demo farm. IV. OBJECTIVES Through a funding support of P338,840 per hectare or entire P25 Million funds (USD 581,395.35 @P43.00/USD ) , the project aims to develop a 100-has Prawn Demo Farm and generate and income of Php 725,160.00 per hectare from the proceeds of its production through an updated technology shown herein in details under the supervision of SEAFDEC, BFAR and private technicians effective this May 2012. Specifically, the project aims to: Increase Volume and Income. Enhance volume of production through appropriate technology, funding support, established market thereby increasing the income from production; 3 Safety, Disease Prevention and Quality Improvement. Improve the fishpond design and features that ensures cleanliness of water cycle thereby assuring safety and fitness for the production of its seafood products against diseases while increasing its volume and quality of production for export market; V. PROPONENT’S PROFILE AND MANAGEMENT ASPECT The proponent – KINGDOM PRIZE SEAFOOD INC. – is a stock corporation duly registered with the Philippine Securities Exchange commission (SEC) bearing reg. no. CS201030952, dated October 14, 2010. It has an Authorized capital stock of Php 1 Million upon its registration with FIVE (5) stockholders namely: 1. JOSE SEWARD S. SAPALO………… Filipino, now resident in Palompon, Leyte, Philippines 2. LOLITA S. PINOON ………………….. Filipino, residing in Panabo, Davao, Philippines 3. GRACE REGALADO …………………. Filipino, resident of Mandaluyong, Metro Manila, Philippines 4. TAN HUANG SENG …………………. Filipino, Singaporean National, 24th Hythe Road, Singapore 5. WONG DORIS ……………………….. Filipino, Singaporean National, 24th Hythe Road, Singapore The company bears Tax identification No. 402-760-197-000 from the Bureau of Internal Revenue and is issued with an Import Permit No. 0078-071411 by the Bureau of Fisheries and Aquatic Resources (BFAR) on August 11, 2011 for Live Fish and Fishery/ Aquatic Organisms. JOSE SEWARD SAPALO, fondly called in the community as “JOJO”, had completed its Bachelor Degree in Engineering; Mr. JOSE SAPALO is indeed busy with his varied business chores. Early morning he visits his fishpond in Brgy. Mzawalo, Palompon, Leyte. In this fishpond, he grows prawns, milkfish, oysters and mudcrabs. All integrate as one in their 5-has fishpond. In this fishpond, he has 10- regular laborers supporting him maintained the said ponds from soil preparation, stockings, water control and sanitation, feeding till its harvest and delivery. As graduate of Agriculture major in Hatchery, he finds this fish industry easy to manage. Jojo is also a member of MAHI where he sits also as its Technical Consultant. He proposes ideas and programs for the development of his co-operators in prawnpond business. He said they share cultural management techniques in growing and maintaining prawn and other seafood production like their mudcrabs, milkfish and tilapia fish. Jojo agrees with the new technology of SEAFDEC using water-recycling or low-water drain to ensure the health and production of their Prawns. He admitted that Prawns are more sensitive to diseases than the mudcrabs and milkfish. But in massive production using 50,000-250,000 stocks of fry in a hectare of fishpond, definitely needs more feeds, pro-biotics, manipulators, equipment and machinery plus labor, he explains. Thus, the need for initial loans to cope up with this new technique! 4 Management Board of Directors JOSE SAPALO Admin/Cashier MANUEL JAYME Production NONOY SAPALO QC/Marketing CRIS CONTRERAS Bookkeeper External For a typical business corporation running this 100-has fishpond business, shown above is the Organizational and Management Structure. On top is the Board of Directors composed of the FIVE INCORPORATORS including Engr. JOSE SAPALO. Mr. Sapalo is the Chief Executive Officer who oversees and manage the entire business operation. Below him is Mr. Manuel Jayme who will handle the Administrative and Finance operation of this business. Mr. Jayme completes his Master in Business Administration (MBA) from Central Mindanao Colleges last March 2010 and is currently the Business Consultant for the Department of Trade and Industry (DTI) in Region 8, funded under the German International Cooperation (GIZ) Program as its Local Development Expert (EFK). He had serve the DTI for 8-years as Senior Specialist, manage an Agri-trading cooperative for 3-years, became a Chief of Staff in administering the Office of the Majority Floorleader in the City Council of Davao. In the field, is his Production staff headed by a Production Supervisor. Such supervisor poses the necessary knowledge and skills in fish production purposely to handle its workers in operation. He also coordinates with External Officers from BFAR, SEAFDEC and private companies such as the Kingdom Prize. Though this department shall be handled by German Sapalo, Engr. Jojo Sapalo shall closely supervise this production. Next to this production department is the Marketing and Quality Control Officer in the person of CRISTOPHER CONTRERAS who reviews/ control the Quality of products produced prior to its deliveries. Market Officer is in charge of receiving the matured products for processing and packaging as well as its deliveries to the market that is agreed by the company with their established buyers. Mr. Contreras is indeed familiar with the US Market protocol having come and a US Citizen himself. 5 All financial transactions and papers are filed, organized and recorded by a Bookkeeper who reports regularly side by side with the Admin-Cashier in its business office. Every end of the month she prepares Financial statements and have this documents audited by a Public Accountant bi-annually to check its accuracy and veracity and for completion with reporting requirements like the BIR and other funding agencies. Qualification for hiring: Accountancy graduate with at least 2-year experience on Bookkeeping. VI. TECHNICAL ASPECT A. Brief Project Description History in the Philippines showed infestation of white spot disease and other diseases among production of tiger prawns in the country despite the good market for this product. In the past years, production had abruptly declined amid this technical problems. With such technical failure, research centers in SEAFDEC and BFAR where made purposely to prevent the attack of said deadly disease and gain back prawn production in the Philippines. Described below are the recommended measures/ steps in producing these tiger prawns incorporating re-circulation or low-discharge of its water. The low-discharge and the closed re-circulation systems are basically similar as the farm divided into a number of separate units: reservoir ponds, grow-out ponds, and sedimentation (also called treatment, tail or settling) ponds. 6 The difference is that in the former system, a small amount of the water is discharged from the grow-out pond and released to the sea after passing through the treatment pond. In the latter, the effluent of the grow-out pond is reused or recycled after passing through the treatment pond. In the closed-recirculation system, water is fully re-circulated by pumping it twice, first from the reservoir to the grow-out pond and second from the sedimentation pond to the growout pond. In the low-discharge system, water is pumped only once from the head reservoir to the grow-out pond. The low-discharge and closed re-circulation systems include prevention of diseases and removal or reduction of organic wastes, harmful bacteria and other pollutants from fouled water. These systems are environment-friendly because they integrate reservoirs, sedimentation ponds, crop rotation, probiotics, life support systems, bio-manipulators, bio-filters ad sludge collectors. 7 B. Basic Components of the Improved Pond Systems with the required Machinery and Equipment 1. Grow Out Ponds Generally grow out ponds cover about 50-75% of the total pond facility of intensive shrimp. They come in different configurations but the most common is either square or rectangular, each 0.5-1.0 ha in area. Grow-out ponds may have earthen, concrete or plastic-lined dikes. The shrimps are grown from fry to marketable size at stocking densities of 20-60 fry/m2. The dikes, gates and canal systems are designed and constructed to hold minimum water depth of 100 cm; a 150 cm water depth is ideal. Model shrimp farms in the Philippines and Thailand recommend small, easy to manage grow-out ponds, 0.25-1.0 h in area with reservoir ponds, 0.08-1.0 ha in area. Pond compartments must have independent water supply and drain canals to facilitate water management. This double gate system may be made of wood, concrete or PVC standpipes. Catwalks are installed at strategic points in the pond to facilitate the monitoring of stocks and feed consumption. These maybe made of bamboo, wood or concrete. Feeding trays (0.75-1 sq.m.) are installed about 4-8 in a 0.5 – 1.0 ha pond. The trays are used to monitor feed consumption of the shrimps. 2. Reservoir Pond with Bio-Manipulators and Green water The reservoir pond should be at least 25% of the area of the grow-out pond. All incoming water is temporarily stored n this compartment for at least one week before it is used in the grow-out ponds. If only one pond is available for use as reservoir, its better to subdivide it into two compartments that can be used alternately. It is in the reservoir pond where the desired salinity of the water is controlled or adjusted. Reservoirs also help reduce if not totally eliminate other crustacean hosts and carriers f pathogens. The water pumped into the grow-out pond passes through a filter box to prevent the entry of extraneous species. 8 The reservoir is stocked with bio-manipulators : all male tilapia, milkfish or mullet. Biomanipulators have been found to help condition the water and produce green water. Biomanipulators are stocked at recommended rate of 5,000-10,000 fish/ha or an equivalent standing biomass of 1.5 to 2.5 tons/ha. 3. Settling pond with baffles and bio-filters The settling pond (also called sedimentation, tail reservoir or treatment pond) is used to hold the effluent water from the grow-out pond so that dissolved nutrients and suspended solids maybe minimized before releasing them back to the water source. The main drain canal, which may also serve as the sttling pond, shuld be wide and deep to have efficient drainage. The pond should have a control gate to prevent effluents from flowing out until most of the suspended solids have settled. Water from the grow out pond is treated through a baffle system installed in the settling pond. Baffles made of plastic sheets or fine mesh nets enhance mechanical filtration and sedimentation as water passes through in zigzag fashion. The water slows down and suspended solids settle before reaching the filter box. To minimize the concentration of dissolved nutrients in the effluent water, biological filters such as oysters, mussels, and seaweeds (Gracilaria and filamentous green) are hanged in the settling pond. A filter box fitted with a 2hp submersible pump is installed at the end of the pond for water circulation. The pump is operated for 6-12 hours a day about 3 times a week depending on the water quality. 4. Sludge Collectors a. Center Sludge Collector This is a double walled enclose (10 x 10 x 1.5 m) installed at the middle of the grow-out pond occupying about 5% of its area. The cicular water flow aided by the long-arm paddle wheel collects the uneaten feeds, feces and other sediments at the center onds. The net separates the shrimps rom the sludge. The sludge collector has an inner coarse mesh net (5mm) and a outer fine mesh net (1mm) embedded about 50 cm deep into the pond bottom and supported by a bamboo frame. The outer fine mesh net is removed after 60 days when the shrimps have become juveniles – big enough not to get inside the sludge collector. Tilapia, milkfish or mullet are stocked in the sludge collector to feed on the accumulated wastes. 9 b. Corner Sludge Collector Sludge collectors made of the same materials are likewise installed in all corners of the pond. These corners are considered dead spots where sludge accumulates. Biomanipulators are also stocked in the corner sludge collectors to feed on accumulated wastes. 5. Power Supply An intensive shrimp farm’s power should have the capacity to supply the electricity needed to operate the lights, paddle wheels, electric pumps, blowers and other equipment necessary at all times. Generally, a 3-phase system I referred to minimize power consumption. A standby generator should also be available to operate the paddlewheels and pumps during power interruptions. 6. Aeration systems Mechanical aeration (fuel or electric-driven) of the pond water is important and is already a common facility in intensive shrimp farming. It improves shrimp production efficiency by keeping dissolved oxygen at optimum levels. Efficient water circulation prevents stratification and lessens the accumulation of nitrogenous compounds in spots where sludge accumulates. Aeration also keeps organic particles suspended in the water column and creates heterotrophic microbiological communities that purify the water and mineralizes dissolved organic matter. The use of long arm paddlewheels is recommended in intensive shrimp farms with square or rectangle compartments 0.5-1.0 ha in area. Long-arm paddlewheels can cover a wider surface area and can adequately aerate and circulate the water current that brings the organic sludge to the center of the pond bottom, leaving the peripheral areas clean from the shrimp to dwell on and feed. The bottom aeration system is also recommended as an alternative to paddlewheels in intensive shrimp farms. It increases the dissolved oxygen concentration in the pond bottom and the entire water column. The system consists of PVC pipes (10mm diameter) perforated with a row of tiny downward facing holes and evenly lid out on the entire pond bottom at 210 intervals. The pipes are connected to a 2 hp ring blower. 7. Water Pumps When the reservoir pond cannot be filled with water from a nearby source by tidal action, it is necessary to use electricity or fuel driven water pumps, whichever is available and cost effective. Water pumps come in various specifications and are essential components of intensive shrimp farms. 10 8. Filter Boxes Filter boxes installed in the reservoir pond are a improvement over the usual filter nets or bags. With locally available materials, the filter box is easy to fabricate ad operate. The box is made of plywood, perforated at the sides and bottom and filled with layers of sand, fine gravel or ground up oyster shells. A submersible pump is set inside the highest portion of the filter bed that draws water out into the grow out pond. When properly installed, the filter box effectively eliminates unwanted species of fish and crustaceans that may b carriers of shrimp diseases. In the closed re-circulation system, another filter box with an independent pumping system is installed in the sedimentation pond to recycle the treated water back to the grow-out pond. 9. Monitoring Equipment It is important to be equipped with basic tools of the trade such as refractometer (to measure salinity), a thermometer (to measure temperature), a secchi disk (to measure transparency, a pH meter to measure acidity, and a dissolved oxygen (DO) meter. These monitoring equipment are necessary so that water quality in the pond can be maintained at optimum levels. C. Pond Preparation Purpose: in extensive and semi-extensive culture systems it aims to eliminate pests and predators as the growth of natural food through fertilization. In contrast, intensive ponds rely almost completely on artificial feeds so that pond preparation concentrates only on pest and soil conditioning to eliminate harmful metabolites. 1. Cleaning of Pond Bottom -removal of black soils/sludge; push the sludge to the canal where it can be treated -placement of lime and probiotics 2. Drying of pond 3. Repair of pond facilities while drying 4. Eradication of pests and predators -application of Teaseed (poisoning of predators) 5. Flushing and flooding 6. Leveling of pond bottom 7. Sun drying (10 days or more; should not be <20% moisture content 8. Tilling/plowing 9. Liming 1-1.5 MT/ha lime 10. Flooding 30-70 cm (assuming everything is under control) 11. Water cultivation (plankton culture) 11 12. Stocking, water at 100 cm -Note: Pond must be ready 5-7 days prior to stocking. Mechanical The most important preventive and practical action against pests and predators is mechanical. This is done by draining and drying of the pond, and filtration devices for incoming water. Complete draining of the pond (with the supply gate soil-sealed) and drying for around one week or until the bottom cracks. Drying also mineralizes organic matter making nutrients available and reduces production of H2S and other harmful wastes. Organic Pesticides 1. Derris or Tubli. The active component of derris root powder or solution is rotenone, a white odorless crystalline substance which acts as inhibitor of cellular respiration in fishes. 2. Tobacco Wastes. Tobacco dusts, shavings, talks and other wastes serve not only as an effective pesticide (selective for finfish, like tubli) but also as pond fertilizer. To eliminate unwanted fish and snails, apply 200-400 kg/ha. 3. Teaseed Cake powder. Teaseed cake powder is a by product of tea (Camellia sp.), its poison saponin is also selective for finish. The effective level to eradicate predatory fishes is approximately 1 ppm. Levels up to 1 ppm will not kill prawns, shrimps and crabs. Chemicals 1. Ammonium Sulfate. 10-20g/m2 + CaO at 50-100 g/m2 just before addition of ammonium sulfate. Higher pH increases the proportion of NH3 thereby increasing toxicity. Lime + 21-0-0 = NH3 2. Sodium hypochloride (bleaching solution like Clorox, Purex etc.) 3. Calcium hypochlorite (Chlorine powder) Lime. Lime is a caustic substance, white when pure, obtained by calcining limestone and other forms of calcium carbonate. Pure Lime, also called quicklime, burnt lime, and caustic lime, is composed o calcium oxide (CaO) but commercial preparations usually contain impurities, such as the oxide of aluminum, iron, silicon, and magnesium. When treated with water, lime liberates large amount of heat and forms calcium hydroxide, sold commercially as white powder called slaked lime or hydrated lime. Benefits of Lime. Liming adds Calcium (Ca), as essential plant nutrient Neutralizes acid soil conditions thus increasing the pH Total hardness ad total alkalinity are increase, and pH buffer system is enhanced Addition of Ca is directly beneficial to crustaceans 12 Decomposition in pond mud is speeded up Liming may counteract detrimental effects of certain excess elements and aids in neutralizing harmful effects f organic and inorganic acids Liming helps to flocculate clay in muddy water Liming by its caustic, toxic action, aids in the control of parasites and diseases Water Preparation Water from the reservoir is pumped into the grow-out pond and fertilized to achieve a desirable plankton bloom under aerated condition. This is done at least 3-5 days before stocking. Procedure: 1. Install 4-units of electric or fuel-driven paddlewheel aerators per hectare. Use paddlewheels with a minimum of 4 impellers/unit. Position them 5 m from the dike and about 40m from each other to create a circular current. 2. Fill the grow-out pond with filtered water from the reservoir by gravity or by pumping. 3. When the water depth is about 30 cm, apply tea seed powder to kill predators and competitors at 50kg/ha during sunny days or 100 kg/ha during cloudy days. Remove dead animals and fill the pond with water from the reservoir pond to at least 100 cm deep. 4. Apply dried chicken or cow manure at the rate of 300 kg/ha together with urea (45-0-0) at 18kg/ha by the ‘tea bag’ method. To make a ‘tea bag’, fill a perforated sack (such as feed sack) with 25 kg of dried manure mixed with 2 kg urea. Close and tie the sack securely then submerge it while suspended from a bamboo pole. Install the ‘tea bags’ in strategic points, preferably in front of each paddlewheel. ‘Tea bags’ gradually release nutrients to the pond water, resulting to a brownish green hue in about 5 days. This color indicates a good combination of zoo and plankton in the water. Remove the ‘tea bags’ as soon s a stable plankton bloom is obtained. 5. If plankton does not bloom replace 20-30% of the pond water and apply urea again at 10-15 kg/ha. If an adjacent pond has a good phytoplankton bloom, use water from this pond to replenish and inoculate the other pond. Experience in Thailand showed that one week after applying ta seed cake at 25 kg/rai (=156 kg/ha), water transparency increased by more than 10 cm. If transparency is less than 80 cm within 3 days, it is no longer necessary to add fertilizer because the nutrients in the water are enough or plankton growth. When the desired water color is not obtained, inorganic fertilizers re added to accelerate phytoplankton growth. The fertilizers to be used ad their application rates are: Urea (40-0-0) : 2.0 kg/rai (=12.90 kg/ha) Phosphate fertilizer : 1.5 kg/rai (=9.40 kg/ja) 13 6. Stock the net cages inside the sludge collector with tilapia, milkfish, or mullet to a standing biomass of at least 2,000 kg/ha to produce adequate green water. Water having the following physic-chemical characteristics is recommended for stocking: DO - >4 ppm Ammonia - <0.1 ppm Salinity - 25-30 ppt pH - 7.5 – 8.5 Temperature - 28-32C Alkalinity - above 80 ppm Transparency - 35-45 cm Water color - Brownish green Stocking and Acclimation Shrimps are most vulnerable during the post larva or fry stage. Even with the best pond preparation, the fry may die during stocking if they are not health, if the stoking time is not ideal, or f the quality of the transport water is very different from the pond water. The stocking density should be 20-60 fry per sq.m. When buying fry, make sure that they are of good quality with the following characteristics: a. Swim against the current when the basin water is stirred and react to tapping and to passing shadows; b. Swim horizontally and not vertically as if gasping for breath; c. Have straight bodies; d. Have uniform sizes; e. Measure at least 12mm in length at PL stage; f. Have clear abdominal muscles; g. Have full gut; h. Have a gut to muscle ratio 1:4; i. Certified free of Monodon Bacoluvirus and white spot virus by a diagnostic laboratory with Polymerase Chain Reaction (PCR) Schedule the stocking early in the morning when the temperature is 27-28C. Prepare the basins, pails, and scoops prior to the arrival of the fry. Install two survival nets (1 x 1 m) in every pond that will be stocked with fry. 14 Procedure for Acclimation 1. Allow the unopened plastic bags containing the fry to float in the pond where they are to be stocked for 30-60 minutes.; 2. Select 2-3 plastic bags for counting and pour the contents of each bag into a basin. Count the fry in each basin and compute the average of three counts. 3. Check the temperature, salinity, pH o the transport water every 15 min. As a guide, allow 15 min. of acclimation time for every 1C, 1 ppt and 0.1 unit difference in temperature, salinity and pH respectively. 4. Open the rest of the plastic bags and gradually add or splash pond water into the bags. 5. Continue adding pond water slowly until the salinity, temperature, and pH of the water inside the transport bags and the pond are the same. 6. Stock 100 fry in each survival net; 7. Allow the rest of the fry to swim out of the bags. Always use the widest difference as the basis for determining acclimation time. If the temperature difference is 2C but the salinity difference is 4ppt and pH difference is 0.1 unit the total acclimation time shall be: 15 x 4 = 60 minutes. Do not extend acclimation time beyond 2 hours because this will stress the fry. This means that if the pond salinity is more than 8 ppt different from the hatchery salinity, its necessary to preacclimate the fry at the hatchery prior to packing and transport. Request the source hatchery to acclimate prior to transport the fry in water with the same salinity as the pond water where it will be stocked. Check one survival net after 15 days and second after 30 days. Compute the average of the two counts and use it to estimate the shrimp survival in he pond. 15 D. Feeding Feeding habit and nutritional requirements of prawns In the extensive culture system, prawns relies almost completely on natural foods that grow in the pond. These may either plankton (microscopic phytoplankton or zooplankton) or higher aquatic plants. The most important species of the higher aquatic plants are “digman” (Najas graminea) and “kusay-kusay” (Rupia martima). Occasional supplementary feeding may be needed when natural food production is low. As the stocking rate or biomass increases, the amount of supplementary feeding also increases. Prawns are nibblers and slow feeders. They take the food with their pinchers and bring this to their mouth and slowly chew the feed. At present, most of the nutrient requirements of prawn are clearly defined. Thse nutrients are protein, carbohydrates, fat, vitamins and minerals. Protein level of 35-50% is required depeding on the age of prawns for growth. When fats and carbohydrates in the feed are not enough, the protein component is used for heat and energy instead and not for the growth. Vitamins and minerals are important for regulating body processes. The vitamins are necessary for proper utilization of proteins, carbohydrates and fats. Together with minerals like calcium and phosphorous are necessary for the formation of exoskeleton of shell. All of these nutrients are interrelated that they have to be incorporated in the diet to be fully utilized by the body. Feed is literally the fuel that powers production of the pond. If inadequate feed is available production suffers. As the stocking density is increased to progressively me intensive levels, the contribution of food chain organisms to the diet diminishes. This means that the quantity of the prepared feed would increase to maintain good nutrition and growth. Feeding Management Scheme of Prawn Successful prawn farming is dependent on many factors, among which are the proper pond fertilization and stocking procedures, water management and the most important is feeding management. At different stages, prawns are fed with specific amount and type of feed to satisfy their nutritional requirement. The objectives of feeding management are: 1. To prevent overfeeding of the stock which can cause serious water problem; and, 2. To avoid underfeeding as this can reduce income due to slow growth of prawn and longer culture period. Thus, it is important that the prawn grower should know the following: Feeding rate and method – the amount of feed daily ad is based on percentage of the 16 body weight of the prawn. Computation of feeding rate is also based on survival and actual feed consumption. Table below summarizes the estimated growth, feeding rate and survival. Feeds are broadcasted throughout the pond and a certain amount is placed on the actual xperience of the grower. The usual number ranges from 8-10 trays per pond regardless of the area. The consumption of actual feeding is observed within one to two hours after feeding. Target growth, survival and feeding rates of prawn in semi-intensive system for 50,000 fry/ha. Culture period (days) 7 15 30 45 60 67 72 80 86 90 97 105 112-120 120 days Est. growth (g) 0.03 0.24 1.70 5.90 10.50 13.40 15.00 18.20 21.00 23.00 27.00 31.00 36-40 Total Survival 100 100 95 95 90 85 85 80 80 75 75 75 75 % Body wt of feed daily 30 20 15 10 8 8 6 6 5 5 4 4 3 Est. Feed Consumpti on kg 1.70 11.56 108/121 300 499/799 292 209 328 257 170/1,256 292 348 644/1,284 3,460 kgs No. of bags in 25-kgs 4.8 31.8 50.29 51.35 138.24 bags 17 E. Manpower Requirement Work Program Activities POND PREPARATION: Improvement of Dikes: Main Dikes (2 - 4m-base) x 2mhi Secondary Dikes (1 – 1.5 x 1.5m Main gate concrete (16 x10 ft x 4m ht. w/ 1.3m mouth) Secondary gate wooden Wooden slabs/screen Application of Lime Application of Organic and Urea Fertilizer CARE AND MAINTENANCE: Stocking of fry Feedings (monthly pay @ P5,000) and other maintenance Security guard (monthly pay @ P5,000) MARKETING: Harvesting Packing/Processing Transporting Requirements Price Labor for 25 meters/ 1 station P 5000 x 16 stations 25 m x 3000 x 12 stations Labor 80,000 Labor Labor 10-Labor @ 250 x 3 days 10-Labor @ 250 x 3 days 20,000 10,000 7,500 7,500 4 – Labor @ 250 x 3 days 4 – months x 2-persons 3,000 40,000 4 – months x 1- night guard 20,000 10-Labor @ 250/day x 5 days 4 – Labor @ 250 x 3 days 2- Labor @ 250 x 2 days 12,500 3,000 1,000 36,000 25,000 18 F. BANGUS PRODUCTION Milkfish or Bangus is the pioneer among the priority commodities. It employs close to 300,000 fish farmers, entrepreneurs, processors and workers. It comprises 160,000 mt or 6% of total fish production of 2.7 million mt. As indicated above, about US$3.4 million worth of milkfish products had been exported. Roughly the entire milkfish industry is now worth Php 16 billion (in terms of current value of fresh harvest) (Drilon, 2005). Milkfish is the major species in brackish water fish farming and mariculture. At present, the mariculture area being used is only 0.026% of the available marine area of 26.6 million ha. If only 26,000 ha (0.10% of available area) could be used productively for mariculture, this would yield about 624,000 mt of finfish per year (based on 24 mt/ha per year production from fishpxPs and cages). To increase the production areas and in support of the development and utilization of mariculture resource, the government has established a number of sites for mariculture parks or marine/sea cages in the country. For instance, in Eastern Visayas, 20 potential sites have been identified covering 10,000 ha for milkfish mariculture. Of these, nine are now operational one of which is located in Basey, Samar. Two other Mariculture Parks are located in Samal Island, Davao and Sto. Tomas, La Union. The Mariculture Park is not limited to the production of milkfish. This opportunity includes the production in cages of high value species for local market and export, such as: groupers, pompano, sea bass, snapper and siganids. However, dependable supply of fish seeds for stocking the cages is still a major concern. Except for sea bass wherein hatchery technique has been developed, the other species still depend from the wild for its stock. The management of Mariculture Parks employs environment-friendly aquaculture systems (strict control on the stocking densities in cages, feeding management, proper spacing of cages, water quality monitoring of sites, etc). Environmental monitoring of production areas has been initiated in Region I and other parts of the country in order to avoid fish kills (such as the 2001 incident in Anda-Bolinao, Western Pangasinan) in the future. Another support of the government to the industry is in expanding the bangus breeding and hatchery facilities nationwide, to minimize dependence on fry importation and gathering from the wild. To date, aside from the Central Milkfish Hatchery in Dagupan, three satellite hatcheries were established in Calape, Bohol, in Puerto Princesa, Palawan and in Naujan, Oriental Mindoro. Further, the government has helped in developing or upgrading the facilities of selected private hatcheries, as well as those operated by LGUs and State Colleges and Universities. Milkfish production this quarter increased by 1.66 percent against same quarter of last year (see figure below). The increment was realized from brackishwater fishpond, fish cage and freshwater fish pen. 19 The production increase by 0.11 percent from brackishwater fishpond was attributed to more supply of fry/fingerlings and increased area harvested due to rehabilitation of ponds that were damaged last year. Moreover, some fishpond operators harvested their stocks earlier in anticipation of the rainy season when overflowing of ponds occur. On the contrary, Bulacan, a major milkfish producing province, experienced a production shortfall of 17.44 percent because some operators decided to delay their harvest during the 4th quarter. The farmers observed stunted growth of milkfish due to acidic water caused by the settling of feeds at the bottom of the ponds which when mixed with rain water, become acidic. Production of milkfish in brackishwater fish cage and freshwater fish pen rose by 105.84 percent and 20.06 percent, respectively. Agusan del Norte contributed to the increase in milkfish production from fish cages. It was observed that operators had installed more fish cages in order to take advantage of the increasing demand and high prices. Harvest from freshwater fish cages in Rizal likewise rose by about 20 percent due to expansion in harvest area. Moreover, farmers in this province utilized commercial feeds which brought about higher yield. Milkfish production in brackishwater fish pens declined by 0.90 percent, freshwater fish cage by 21.71 percent and marine fish pen and fish cage by 2.89 percent and 1.20 percent, respectively. Some fish pen and cage operators from the topmost producing province of Pangasinan had lessen their stocked area in anticipation of the rainy season when overflowing of water ponds occur. In Bolinao, Pangasinan, some stocked milkfish were affected by white spot itch, a disease characterized by the melting of gills. It is caused by cellited parasite ichthyopthrius which could have existed due to the presence of too much ammonia coupled with very hot temperature in fish cages and pens. Milkfish production in freshwater fish cages from Lutayan Lake in Sultan Kudarat dropped by 24 percent due to the shifting of culture from fish cage to fish pen, as the latter is less costly to maintain. AQUACULTURE: MILKFISH PRODUCTION OF TOP PRODUCING PROVINCES, BY CULTURE ENVIRONMENT/ TYPE OF AQUAFARM, PHILIPPINES, JULY - SEPTEMBER 2001 – 2003. Sources: Bureau of Agricultural Research http://www.bas.gov.ph/downloads_view.php?id=33 20 VII. MARKETING ASPECT A. The Products Tiger Prawns a large edible prawn of the genus Penaeus with dark bands across the body, fished commercially in the Indian and Pacific oceans. The prawns have sequentially overlapping body segments (segment one covers the segment two, segment two covers segment three, etc.), chelate (claw like) first three leg pairs, and have a very basic larval body type. Milkfish (Bangus) Milkfish definition, a herringlike fish, Chanos chanos, of warm ocean waters in southeastern Asia. Milkfish is the major species in brackishwater fish farming and mariculture. At present, the mariculture area being used is only 0.026% of the available marine area of 26.6 million ha Mudcrabs The crab species Scylla serrate, otherwise called as the “giant crab” is the biggest and most important member of the family of edible crabs in the Philippines. Mud crab, or alimango, is considered a delicacy and has become a popular fare in seafood restaurants. It is sought for its very tasty “aligue” or ripe eggs in the ovary. Crabs abound in estuaries, mangroves, swamps and tidal waters in Samar, living both as a scavenger and a cannibal. In Guiuan, therefore, some mudcrabs grow wildly which led to the production of thin crabs and crablets. B. SUPPLY AND DEMAND B.1 Current production status of Prawns in the Pacific : Due to its high profitability, penaeid shrimp farming has been the focus of commercial development in several Pacific islands over the past 30 years, with varying degrees of success. Its development has been slow due to the lack of suitable technologies, traditional skill in aquaculture, capital, infrastructure and R&D support from governments. In 1999, 39 and 13 tonnes of Penaeus monodon were produced for the export market in Fiji and Solomon Islands respectively (FAO Fisheries Statistics, 2001). Currently, there are three grow out farms and hatcheries in Fiji while two farms in Solomon Islands still rely on seeds imported from Australia. 1,906, 43 and 25 tons of Litopenaeus 21 stylirostris were commercially farmed in New Caledonia, French Polynesia and Guam, respectively, in 1999 (FAO Fisheries Statistics, 2001). These large enterprises mainly applied technology developed in France and Tahiti. Penaeid farming technology is sufficiently well developed that the Pacific Islands can adopt from other countries the most appropriate technologies for the region. Marketing. To avoid high competition from the major prawn producing countries where production and shipping costs are less, the Pacific Islands focus on producing high value eco-labelled, clean and green products. L. stylirostris is tolerant of high salinities, and is therefore suitable for eco-labelling because its farm sites can be located outside mangrove areas, where the farm effluent discharges will produce lower organic loads because of the stronger flushing effects in more exposed open waters. The freshness of green products could be promoted locally for the tourist market. A live prawn market in domestic Chinese restaurants can double the price, and this should be developed where possible. B.3 Demand for fish The country's total fish demand equals total fish supply, which is allocated for three main uses: Domestic human consumption; Exports; Non-food use. Most of the total demand for fish is allocated for domestic consumption in the Philipines, followed by export and non-food use. Total demand for fish grew moderately from 1979-97 at a yearly rate of 3.53%. On the average, total demand for fish increased considerably from 2.04 million t in 1979-88 to 2.87 million t in 1989-97. However, the share of domestic human consumption declined from 77% to 71% during those periods, whereas the share of export to total demand for fish increased substantially from 14% in 1979-88 to 25% in 1989-97; and non-food use share stabilized at 9%. These figures point to a growing competition between fish demand for export versus domestic human consumption. If this trend in demand for fish continues, Filipinos can expect to have fewer fish available in the near future. Among the fish species in demand, the ten most consumed species, in order of importance, were milkfish, roundscad, sardines, frigate tuna, anchovies, mackerel, tilapia, slipmouth, big eye scad and carps/other freshwater fish. Of these ten species, three were products of aquaculture, one from brackish-water (milkfish) and two from freshwater cultures (tilapia and carps/other freshwater fish). The survey implies that fish products from freshwater aquaculture play a crucial role in meeting the demand for fish in the country. A recent study on consumption patterns for fish compared three levels of consumption: consumption of fish producers, of non-producers (rural) and of those in urban centers (Legaspi et al., 1997). The results show that households of tilapia producers consumed more fish per annum compared to non-producers in rural and urban areas (Table 17). This is no surprise, since tilapia producers have direct access to fish in contrast to non-producers. Because the survey sampled more people from rural areas involved in tilapia farming, estimated per caput fish consumption was somewhat higher than the national average. It is also interesting to note that tilapia is slowly 22 replacing milkfish as the major species consumed in the Philippines. Earlier studies had detected the substitutability of tilapia for milkfish (Gonzales, 1985). Milkfish accounted for only about 12% of total fish consumed, whereas tilapia accounted for about 40%. Again, these results are only useful as indicators of a trend, rather than indicators of absolute proportions of tilapia or milkfish to total consumption of fish, because samples were taken from tilapia-producing areas. Nevertheless, current dietary patterns clearly suggest that tilapia producers tend to consume more fish than nonfish producers, since they have direct access to fish and thus, presumably, enjoy a healthier diet. Supply-Demand Gap C. Pricing MARKET PRICE TREND Average Wholesale Prices of Selected Fish Species, Philippines, 2001 – 2003 and in US Dollars (Pesos per Kilogram) SPECIES Indian mackerel (Alumahan) Milkfish (Bangus) Tiger prawn (Sugpo) Tilapia Frigate tuna (Tulingan) Blue crab (Alimasag) 2001 60.3 66.69 341.36 45.8 48.01 63.15 In Peso 2002 61.53 61.83 329.06 43.53 46.84 63.14 2003 60.52 59.87 328.69 44.01 46.55 72.12 In USD 2001 2002 2003 1.39 1.43 1.40 1.55 7.93 1.06 1.11 1.46 1.43 7.65 1.01 1.08 1.46 1.39 7.64 1.02 1.08 1.67 Average Retail Prices of Selected Fish Species, Philippines, 2001 – 2003and in US Dollars (Pesos per Kilogram) SPECIES Indian mackerel (Alumahan) Milkfish (Bangus) Tiger prawn (Sugpo) Tilapia Frigate tuna (Tulingan) Blue crab (Alimasag) 2001 70.72 82.5 351.29 59.17 57.3 97.96 In Peso 2002 72.69 78.92 360.55 57.71 57.96 100.33 2003 72.9 75.24 360.49 58.8 60.05 106.52 2001 1.64 In USD 2002 1.69 2003 1.69 1.91 8.16 1.37 1.33 2.27 1.83 8.38 1.34 1.33 2.33 1.74 8.38 1.36 1.39 2.47 23 Price Influence and Seasonality on Mud Crabs There are many factors affecting the price of mud crab in both the domestic and international markets, particularly as the supply of crab is mainly dependent on wild sources. The supply is affected by the season which is defined by the government. During December to February and May to June, crab fishing is banned in order to save the broodstock and prevent overexploitation. Supplies of exported crabs were also reported by some traders to experience some sort of seasonality during Chinese New Year and Christmas time when the international consumption increases greatly, which ultimately affects the price of the crabs in the international market. Traders and the fatteners also reported that they can earn higher profits especially during this time. On the other hand, demand in the local or domestic market is seen as steady throughout the year. Sometimes the price is also related to fluctuations on the international market, especially for male crabs and gravid female crabs. Any price increase in the international market will ultimately increase the price in the domestic market. In addition, when the interviewees were asked about the influence of marketing operations over the price, the majority of the collectors and farmers claimed their depot owner had the most influence over price, while conversely, the depot owners felt that suppliers and exporters had the greatest influence over the price paid. d. Place This Fishpond project of the proponent is located in Sta. Margarita, Samar, approx. 7-kms away from Calbayog City. Total inventory of fishpond in Sta. Margarita is 2,500 has where the operators is recently organized into one association named and registered with the Department of Labor and Employment (DOLE) as “United Fishpond Operators of Sta. Margarita Association.” Mr. Diomangay is a director of said association. Sta. Margarita is blessed with sandy-clay loam soil suitable for fishpond operation. It holds water well in the pond when closed with gates. There grows a lot of mangroves along its shorelines as well as in the rivermouth. Thus, best for aquaculture whether it be for shrimps, crabs and fish. The nearby City of Calbayog, where the proponent resides and do other business, is complete with facilities for processing, packaging and transport of goods. It has an airport and ports, hotels, a lot of supermarkets and the incoming mall of Robinsons. Communication is equipped with telephone lines, wireless signals and internet. The national highway from Manila to Davao uses this road from Calbayog to Sta. Margarita and vice versa. Thus, an all-weather concrete road. Shipment from Calbayog therefore may utilize the 3-options: whether by air, sea and land. Samar is strategically located at the heart of the country. It is bounded on the north by Luzon and the City of Manila where market for seafood flourished. On the south is the island of Leyte and Mindanao where supplies for feed production are available. On the west also lies the Queen City of Cebu where tourists also stops and seeks for this seafood products. In every which way, there exist market for this seafood products around Samar! 24 c. Promotions It will be the BOCO Trade that will act as consolidator and distributor in the US Market duly tasked in promoting the Philippine seafood products to the target city in New York and other markets. VIII. FINANCIAL ASPECT A. Project Cost/ Investment Capital Outlay Without With Biosecurity Biosecurity 100 Life Span hectares (Years) Farm facilities 12,000 12,000 1,200,000 6 Pond dikes, gates and canals 40,000 60,000 6,000,000 3 Biosecurity - 12,000 1,200,000 5 Equipment 24,800 50,000 5,000,000 10 Sub-total 76,800 134,000 13,400,000 Annual depreciation cost/yr Salvage value (10%) Monthly Depreciation Depreciation 200,000 2,000,000 2,700,000 - 13,400 294,000 225,000 0 245,000 500,000 2,940,000 2,940,000 7,680 240,000 B. Schedules/ Technical Assumptions Cost Items Area (ha.) Total stocks (pcs) Date harvested stocking density/ sq m Stocks per ha. SEAFDEC Test 0.8786 Kingdom Prize Target 1 100 219650 50,000 9/19/2000 projected 25 5 10000 5,000,000 projected 5 10000 25 DOC at harvest ABW (kg) Biomass (kg) survival rate (70%) Av. Price per kg (Php) Gross Sales (Php) per cropping 139 0.255 4465 0.797 308 1,375,474 150 0.04 150 0.05 0.7 380 0.7 360 1,064,000 63,000,000 C. Cost and Returns Pond Preparation: Lime (40 bags/ha x price 150) 6,000 600,000 Organic fertilizer(14 bags@350) 4,340 434,000 Inorganic Fertilizer (14-14-14) 4,400 440,000 Labor- Dikes/ Watergate Maintenance Add: Inputs 50,000 5,000,000 Fry at Php 0.35 each Feeds: Post Larvae, 2 bags 17,500 1,750,000 2,860 286,000 PL Starter, 6 bags 8,280 828,000 Starter, 12 bags 16,260 1,626,000 Grower feeds, 16 bags 20,880 2,088,000 Finisher, 50 bags 64,000 6,400,000 Milkfish fingerlings 12,500 1,250,000 Probiotics, 6-kgs @ P1200/kg 7,200 720,000 Tea seed (4 bags @ P1,630) Fish nets, per 100-m roll, 4 Subsistence: 4-bags Rice 6,520 652,000 8,100 810,000 Total Operating Expenses 228,840 22,884,000 Add: Admin/ OH Expense 60,000 6,000,000 - 26 Add: Management Fees 50,000 5,000,000 T O T A L EXPENSES 338,840 33,884,000 Net Income 725,160 29,116,000 Schedule of Loans Principal loan Term in years 25,000,000 3 Yearly Payment 8,333,333 Monthly Payments 694,444 Interest 5%/annum 1,250,000 Interest per month 104,167 27 Schedule of Feeding Est. growth (g) Survival 7 0.03 100 30 1.7 15 0.24 100 20 11.56 30 1.7 95 15 108/121 45 5.9 95 10 300 60 10.5 90 8 499/799 67 72 80 86 13.4 15 18.2 21 85 85 80 80 8 6 6 5 292 209 328 257 90 23 75 5 170/1,256 97 105 27 31 75 75 4 4 292 348 112-120 36-40 75 3 644/1,284 51.35 120 days Total 3,460 kgs 138.24 bags Land rental Repair and Maintenance Salary and Wages Depreciation Interest (10 %) Total Fixed Cost Total Cost % Body Est. Feed wt of Consumption feed daily kg No. of bags in 25kgs Culture period (days) 1000 100,000 50,000 5,000,000 60,000 6,000,000 2,940,000 Price/ Unit Total Price PreStarter 4.8 1000 4,800 Starter 31.8 900 28,620 Grower 50.29 800 40,232 Finisher 800 41,080 114,732 312,032 13,940,000 312,032 28 D. Economic Indicators Item Description Income per year ROI (%) Payback period Break-even price Break-even production Without Biosecurity With Biosecurity 563,368 43.65% 2.09 215.1 1,040.11 725,160 59.06% 1.57 191.85 6,714.59 E. Financial Investment Analysis (after 5 years) Item Description Gross Revenue Investment Cost Total Cost Net Income Net Present Value @ 12% (NPV)IRR (%) Discounted BCR (Cost & Return Benefits) Without Biosecurity With Biosecurity 9,448,500 (450,000@Y°) 6,453,160 2,995,340 1,501,876 124 4.74 16,198,500 (632,000@Y°) 10,071,890 5,494,610 3,355,006 188 6.95 Note: Original article were sourced from SEAFDEC AQD, re-posted on this site with permission. 29 PROJECTED MONTHLY INCOME STATEMENT Cost Items Sales (no.of units x price) Month 1 35000 x .04kg x P300 x 100-Ha Month 2 0 less: Expenses Lime (40 bags/ha x price 150) Organic fertilizer(14 bags@350) Inorganic Fertilizer (14-14-14) 72333 Labor- Dikes/ Watergate Maint. Month 3 0 Month 4 0 Month 5 0 Month 6 114,732 114,732 72,333 Month 9 72,333 Month 10 Month 11 Month 12 63,000,00 0 600,000 72,333 Month 8 63,000,00 0 600,000 72,333 Month 7 72,333 Total 126,000,0 00 1200000 229,464 72,333 72,333 72,333 72,333 72,333 144,667 940,333 440,000 440,000 880,000 1,750,000 1,750,000 3,500,000 286,000 286,000 572,000 828,000 828,000 1,656,000 Starter, 12 bags Grower feeds, 16 bags 1,626,000 1,626,000 3,252,000 2,088,000 2,088,000 4,176,000 Finisher, 50 bags 6,400,000 6,400,000 12,800,00 0 Milkfish fingerlings Probiotics, 6-kgs @ P1200/kg Tea seed (4 bags @ P1,630) Fish nets, per 100-m roll, 4 Subsistence: 4-bags Rice 1,250,000 1,250,000 2,500,000 720,000 720,000 1,440,000 652,000 652,000 1,304,000 810,000 810,000 1,620,000 Fry at Php 0.35 each Feeds: Post Larvae, 2 bags PL Starter, 6 bags - - - - - - - - - - - - Admin/ OH Expense 60,000 60,000 60,000 60,000 60,000 60,000 60,000 60,000 60,000 60,000 60,000 60,000 720,000 Management Expense 50,000 50,000 50,000 50,000 50,000 50,000 50,000 50,000 50,000 50,000 50,000 50,000 600,000 245,000 245,000 245,000 245,000 245,000 245,000 245,000 245,000 245,000 245,000 245,000 2,940,000 17,992,06 5 427,333 427,333 427,333 17,992,065 427,333 427,333 427,333 427,333 427,333 499,667 Depreciation Expense Operating Expense/ month 245,000 427,333 Total Expense/ cropping Net Income/month Add: Net savings 19,701,39 9 (427,333) (17,992,06 5) (427,333) (427,333) 62,572,66 7 19,701,39 9 (17,992,06 5) (427,333 ) (427,333) (427,333) 62,572,66 7 (427,333) 927,000 40,329,79 7 (499,667) 85,670,20 3 (927,000) 85,670,20 3 (427,333) (18,419,39 9) Net Income/ cropping 43,298,60 1 43,298,60 1 1 PROJECTED MONTHLY CASHFLOW STATEMENT Cost Items Month 1 Month 2 Month 3 Month 4 Month 5 Month 6 Month 7 Month 8 Month 9 Month 10 Month 11 Month 12 Total Capital, beginning 13,400,00 0 24,817,6 67 7,070,60 1 6,888,26 8 6,705,935 69,523,60 1 51,776,5 36 51,594,20 3 51,411,86 9 51,229,536 114,047,2 03 113,864,8 69 113,864, 869 Loans 25,000,00 0 Inflows: Cash sales Total Inflows 0 38,400,00 0 25,000,0 00 0 24,817,6 67 0 7,070,60 1 0 6,888,26 8 63,000,00 0 69,705,93 5 0 69,523,60 1 0 51,776,5 36 0 51,594,20 3 0 51,411,86 9 63,000,000 114,229,53 6 0 114,047,2 03 0 113,864,8 69 126,000, 000 264,864, 869 Outflows: 600,000 600,000 13,400,0 00 1,200,00 0 Organic fertilizer(14 bags@350) Inorganic Fertilizer (14-14-14) 72,333 114,732 114,732 229,464 Labor- Dikes/ Watergate Maint. 440,000 440,000 880,000 Fry at Php 0.35 each 1,750,00 0 1,750,000 3,500,00 0 Feeds: Post Larvae, 2 bags 286,000 286,000 PL Starter, 6 bags 828,000 828,000 572,000 1,656,00 0 Starter, 12 bags 1,626,00 0 1,626,000 3,252,00 0 Grower feeds, 16 bags 2,088,00 0 2,088,000 4,176,00 0 Finisher, 50 bags 6,400,00 0 6,400,000 12,800,0 00 Capital Outlay 13,400,00 0 Lime (40 bags/ha x price 150) Milkfish fingerlings 72,333 72,333 72,333 72,333 72,333 72,333 72,333 72,333 72,333 72,333 144,667 940,333 2,500,00 2 1,250,00 0 1,250,000 Probiotics, 6-kgs @ P1200/kg 720,000 720,000 Tea seed (4 bags @ P1,630) 652,000 652,000 810,000 810,000 Fish nets, per 100-m roll, 4 Subsistence: 4-bags Rice - 0 1,440,00 0 1,304,00 0 1,620,00 0 - - - - - - - - - - - 0 Admin/ OH Expense 60000 60,000 60,000 60,000 60,000 60,000 60,000 60,000 60,000 60,000 60,000 60,000 720,000 Management Expense 50000 50,000 50,000 50,000 50,000 50,000 50,000 50,000 50,000 50,000 50,000 50,000 600,000 0 - - - - - - - - - - - 0 Operating Expense/ month 13,582,33 3 17,747,0 65 182,333 182,333 182,333 17,747,06 5 182,333 182,333 182,333 182,333 182,333 254,667 50,789,7 97 Net Cash Inflow/Outflow 24,817,66 7 7,070,60 1 6,888,26 8 6,705,93 5 69,523,60 1 51,776,53 6 51,594,2 03 51,411,86 9 51,229,53 6 114,047,20 3 113,864,8 69 113,610,2 03 214,075, 072 3 Projected Monthly Balance Sheet ASSETS Month 1 Month 2 Month 3 Month 4 Month 5 Month 6 Month 7 Month 8 Month 9 Month 10 Month 11 Month 12 Total Cash 24,817,66 7 7,070,601 6,888,268 6,705,935 69,523,60 1 51,776,53 6 51,594,20 3 51,411,86 9 51,229,53 6 114,047,20 3 113,864,86 9 113,610,20 3 113,610,2 03 Investments 24,817,66 7 7,070,601 6,888,268 6,705,935 69,523,60 1 51,776,53 6 51,594,20 3 51,411,86 9 51,229,53 6 114,047,20 3 113,864,86 9 113,610,20 3 113,610,2 03 1,200,000 1,200,000 1,200,000 1,200,000 1,200,000 1,200,000 1,200,000 1,200,000 1,200,000 1,200,000 1,200,000 1,200,000 1,200,000 6,000,000 6,000,000 6,000,000 6,000,000 6,000,000 6,000,000 6,000,000 6,000,000 6,000,000 6,000,000 6,000,000 6,000,000 6,000,000 1,200,000 1,200,000 1,200,000 1,200,000 1,200,000 1,200,000 1,200,000 1,200,000 1,200,000 1,200,000 1,200,000 1,200,000 1,200,000 5,000,000 5,000,000 5,000,000 5,000,000 5,000,000 5,000,000 5,000,000 5,000,000 5,000,000 5,000,000 5,000,000 5,000,000 5,000,000 13,400,00 0 13,400,00 0 13,400,00 0 13,400,00 0 13,400,00 0 13,400,00 0 13,400,00 0 13,400,00 0 13,400,00 0 13,400,000 13,400,000 13,400,000 13,400,00 0 245,000 490,000 735,000 980,000 1,225,000 1,470,000 1,715,000 1,960,000 2,205,000 2,450,000 2,695,000 2,940,000 2,940,000 13,155,00 0 12,910,00 0 12,665,00 0 12,420,00 0 12,175,00 0 11,930,00 0 11,685,00 0 11,440,00 0 11,195,00 0 10,950,000 10,705,000 10,460,000 10,460,00 0 37,972,66 7 19,980,60 1 19,553,26 8 19,125,93 5 81,698,60 1 63,706,53 6 63,279,20 3 62,851,86 9 62,424,53 6 124,997,20 3 124,569,86 9 124,070,20 3 124,070,2 03 25,000,00 0 25,000,00 0 25,000,00 0 25,000,00 0 25,000,00 0 25,000,00 0 25,000,00 0 25,000,00 0 25,000,00 0 25,000,000 25,000,000 25,000,000 25,000,00 0 13,400,00 0 13,400,00 0 13,400,00 0 13,400,00 0 13,400,00 0 13,400,00 0 13,400,00 0 13,400,00 0 13,400,00 0 13,400,000 13,400,000 13,400,000 13,400,00 0 Current Assets: Total Current Assets Fixed Assets: Farm facilities Pond dikes, gates & dikes Biosecurity Equipment Total Fixed Assets less: Accumulated Dep. Net Value TOTAL ASSETS LIABILITIES & CAPITAL Long-term Loans Capital, beginning 4 Net Income (427,333) Add: Net savings Total Liabilities & Capital 37,972,66 7 (17,992,06 5) (427,333) (427,333) 62,572,66 7 (17,992,06 5) (427,333) (427,333) (427,333) 62,572,667 (427,333) 86,169,869 86,169,86 9 (427,333) (18,419,39 9) (18,846,73 2) (19,274,06 5) 43,298,60 1 25,306,53 6 24,879,20 3 24,451,86 9 24,024,536 86,597,203 (499,667) (499,667) 19,980,60 1 19,553,26 8 19,125,93 5 81,698,60 1 63,706,53 6 63,279,20 3 62,851,86 9 62,424,53 6 124,997,20 3 124,569,86 9 124,070,20 3 124,070,2 03 5 Projected Annual Income Statement Tiger Prawn Production - 100 Has. Cost Items Sales (no.of units x price) less: Expenses Year 1 Year 2 Year 3 Year 4 Year 5 126,000,000 132,300,000 138,915,000 145,860,750 153,153,788 Lime (40 bags/ha x price 150) 1,200,000 1,260,000 1,323,000 1,389,150 1,458,608 Organic fertilizer(14 bags@350) 229,464 240,937 252,984 265,633 278,915 Inorganic Fertilizer (14-14-14) 940,333 987,350 1,036,718 1,088,553 1,142,981 Labor- Dikes/ Watergate Maint. 880,000 924,000 970,200 1,018,710 1,069,646 Fry at Php 0.35 each 3,500,000 3,675,000 3,858,750 4,051,688 4,254,272 Feeds: Post Larvae, 2 bags 572,000 600,600 630,630 662,162 695,270 PL Starter, 6 bags 1,656,000 1,738,800 1,825,740 1,917,027 2,012,878 Starter, 12 bags 3,252,000 3,414,600 3,585,330 3,764,597 3,952,826 Grower feeds, 16 bags 4,176,000 4,384,800 4,604,040 4,834,242 5,075,954 Finisher, 50 bags 12,800,000 13,440,000 14,112,000 14,817,600 15,558,480 Milkfish fingerlings 2,500,000 2,625,000 2,756,250 2,894,063 3,038,766 Probiotics, 6-kgs @ P1200/kg 1,440,000 1,512,000 1,587,600 1,666,980 1,750,329 Tea seed (4 bags @ P1,630) 1,304,000 1,369,200 1,437,660 1,509,543 1,585,020 Fish nets, per 100-m roll, 4 1,620,000 1,701,000 1,786,050 1,875,353 1,969,120 - Subsistence: 4-bags Rice - - - - Admin/ OH Expense 720,000 756,000 793,800 833,490 875,165 Management Expense 600,000 630,000 661,500 694,575 729,304 Depreciation Expense 2,940,000 2,940,000 2,940,000 2,940,000 2,940,000 Total Operating Expenses 40,329,797 42,199,287 44,162,252 46,223,364 48,387,532 Net Income 85,670,203 90,100,713 94,752,748 99,637,386 104,766,255 0 85,670,203 90,100,713 94,752,748 99,637,386 Add: Net Savings Total Reserves 85,670,203 175,770,915 184,853,461 194,390,134 204,403,641 Projected Annual Cash Flow Statement Cost Items Year 1 Year 2 Year 3 Year 4 Year 5 Inflows: Capital, beginning Loans 13,400,000 25,000,000 113,610,203 206,650,915 304,343,664 406,921,050 Cash sales 126,000,000 132,300,000 138,915,000 145,860,750 153,153,788 Total Inflows 164,400,000 245,910,203 345,565,915 450,204,414 560,074,837 Outflows: Capital Outlay 13,400,000 Lime (40 bags/ha x price 150) Organic fertilizer(14 bags@350) 1,200,000 229,464 240,937 Inorganic Fertilizer (14-14-14) Labor- Dikes/ Watergate Maint. 940,333 987,350 880,000 924,000 Fry at Php 0.35 each 3,500,000 Feeds: Post Larvae, 2 bags 572,000 1,260,000 1,323,000 3,675,000 1,389,150 252,984 1,036,718 970,200 3,858,750 600,600 630,630 265,633 1,458,608 278,915 1,088,553 1,142,981 1,018,710 1,069,646 4,051,688 4,254,272 662,162 695,270 PL Starter, 6 bags 1,656,000 1,738,800 1,825,740 1,917,027 2,012,878 Starter, 12 bags 3,252,000 3,414,600 3,585,330 3,764,597 3,952,826 Grower feeds, 16 bags 4,176,000 4,384,800 4,604,040 4,834,242 5,075,954 14,817,600 15,558,480 Finisher, 50 bags 12,800,000 13,440,000 14,112,000 Milkfish fingerlings 2,500,000 2,625,000 2,756,250 2,894,063 3,038,766 Probiotics, 6-kgs @ P1200/kg 1,440,000 1,512,000 1,587,600 1,666,980 1,750,329 Tea seed (4 bags @ P1,630) 1,304,000 1,369,200 1,437,660 1,509,543 1,585,020 Fish nets, per 100-m roll, 4 Subsistence: 4-bags Rice 1,620,000 1,701,000 1,786,050 1,875,353 1,969,120 Admin/ OH Expense 720,000 756,000 793,800 833,490 875,165 Management Expense 600,000 630,000 661,500 694,575 729,304 39,259,287 41,222,252 43,283,364 45,447,532 206,650,915 304,343,664 406,921,050 514,627,305 Operating Expense/ month Net Cash Inflow/Outflow - 50,789,797 113,610,203 - - 1 Projected Annual Balance Sheet Cost Items Year 1 Year 2 Year 3 Year 4 Year 5 113,610,203 206,650,915 304,343,664 406,921,050 514,627,305 113,610,203 206,650,915 304,343,664 406,921,050 514,627,305 1,200,000 1,200,000 1,200,000 1,200,000 1,200,000 6,000,000 6,000,000 6,000,000 6,000,000 6,000,000 1,200,000 1,200,000 1,200,000 1,200,000 1,200,000 5,000,000 5,000,000 5,000,000 5,000,000 5,000,000 13,400,000 13,400,000 13,400,000 13,400,000 13,400,000 2,940,000 5,880,000 8,820,000 11,760,000 14,700,000 10,460,000 7,520,000 4,580,000 1,640,000 (1,300,000) 124,070,203 214,170,915 308,923,664 408,561,050 513,327,305 25,000,000 25,000,000 25,000,000 25,000,000 25,000,000 13,400,000 13,400,000 13,400,000 13,400,000 13,400,000 85,670,203 90,100,713 94,752,748 99,637,386 104,766,255 - 85,670,203 175,770,915 270,523,664 370,161,050 124,070,203 214,170,915 308,923,664 408,561,050 513,327,305 ASSETS Current Assets: Cash Investments Total Current Assets Fixed Assets: Farm facilities Pond dikes, gates and dikes Biosecurity Equipment Total Fixed Assets less: Accumulated Dep. Net Value TOTAL ASSETS LIABILITIES & CAPITAL Long-term Loans Capital, beginning Net Income Add: Net savings Total Liabilities & Capital 2 I. Socio-Economic Justification This new technology on shrimp farming in brackish water ponds incorporates pollution management which constitutes 9% of annual shrimp production cost per ha of the farmer. Pollution management is worth the cost considering that a shrimp farmer could lose it all during a disease outbreak. Environment-friendly practices include: (1) Lowered stocking density – this may decrease harvest volume by 2030% but the harvest value could increase by 8-10%due to bigger size and improved feed conversion. Feeding and nutrient loading is reduced by 20%, and the risk of opportunistic diseases is reduced as well. (2) Improvement of pond bottom management – this may increase plowing or tilling cost, add netcage construction to the expense but these costs could be recovered from the sale of added fish crop. Bacterial profile of sediment is improved, however, as well as water effluent quality. The pathogenic Vibrio count is reduced. (3) Crop rotation – one shrimp crop may be lost but there is some income from fish culture. Crop rotation improves sediment bacterial profile, reduces Vibrio count, reduces incidence of white spot, and ultimately allow time for organic waste to break down. (4) Improvement in feed quality – SEAFDEC/AQD has formulated a diet much improved in nutritional quality and lower nitrogen and phosphorus discharges. Farmers may also use probiotics. (5) Stocking of laboratory-screened fry – there is a cost to fry analysis and screening and waiting time for the results, but the farmer is reducing the risks for white spot and pathogenic Vibrio infections. (6) Use of greenwater technology – culture area may be reduced by 25-50% due to the requirement for bigger reservoir but cost can be recovered from the sale of fishes raised in the reservoir. There is also added expense for modifying the water supply channel. The advantage is more stable water quality, and suppression of growth of pathogenic Vibrio. (7) Use of probiotics in water and feed – this can add a cost of P20,000 to P40,000 per ha per crop but healthy, antibiotic-free shrimp is produced. Improved water quality and lower sludge accumulation are the benefits, in addition to reducing the risk of developing more virulent antibiotic-resistant strains of bacteria. (8) Increase in aeration – addition of P150,000 to 200,000 per ha for aerators and 50-60% increase in power consumption but the shrimp grow faster and improve its feed conversion with increased dissolved oxygen levels and reduced noxious metabolites. (9) Use of settling ponds – additional cost of P2,500 to 5,000 per ha per year but settling ponds lower load of suspended solids in effluent water and reduce the sediment accumulation in receiving waters. (10) Employment of biosecurity measures – additional cost of P15,000 to 20,000 per ha per year for pond sanitation, carrier exclusion 3 devices, filters, and worker hygiene but these measures significantly reduce the risk of introducing viral diseases to the pond facility. Technology profile: (1) Re-engineer the farm layout by providing a bigger reservoir; impounding a portion of the mangrove area near the ponds to where effluents may be held; and assigning sedimentation and biological treatment ponds containing fish, bivalves and seaweeds. (2) Prepare the ponds. Drain totally. Level the pond bottom. Dig peripheral and central canals. Crack-dry. Remove the black sludge that accumulated in previous cropping. Flush the pond with water then drain. Apply either agricultural lime at 2 tons per ha or hydrated lime at 0.5 to 1 ton per ha. Till the pond bottom. Compact. Install the central and side sludge collectors. Install catwalks and feeding trays in grow-out ponds. Let in water. Position the aerators and the pumps. Apply teaseed powder at 50 kg per ha to kill predators and competitors. Apply dried chicken or cow manure at 300 kg per ha together with urea (45-0-0) at 18 kg per ha by the “tea bag― method. Fertilize again if necessary. (3) In the reservoir (25% of the grow-out farm), stock bio-manipulators like all-male tilapia and milkfish at 5,000 to 10,000 fish per ha. Hold water for at least a week before using it in grow-out ponds. (4) In the grow-out ponds, acclimate then stock disease-free shrimp (at least post-larvae day 18) at 25 pieces per m2, which gives the highest net profit per ha of P1.8 million. Stocking lower at 15 pieces per m2 can get you P1.1 million; while stocking higher at 40 pieces per m2 gives only P0.6 million. Bio-manipulators may be stocked inside walled net enclosures (10 x 10 x 1.5 m) that are placed in the middle of the grow-out ponds. These fishes can feed on the sludge that the paddle-wheel aerators tend to deposit at the center. The sides of the ponds may also be enclosed similarly and stocked with bio-manipulators. (5) Follow the usual pond routine – feed according to the feed manufactures instructions, sample stock regularly to adjust feeding demand, monitor water quality and bacterial populations regularly, keep complete records. If probiotics is an option, follow the application rate in the label. Operate the aerators from 6 pm to 6 am. (6) In the low discharge system, a small amount of water is discharged from the grow-out pond and released to the sea after passing through the settling or mangrove impoundment. To be effective, hold pond effluents in mangroves for 6 hours or more. (7) In the recirculating system, effluents from the grow-out pond are reused after passing through the treatment pond. Water is fully circulated by pumping twice, first from the head reservoir to the grow-out pond and then from the treatment pond to the grow-out pond. (8) In treatment ponds, the effluent from the grow-out ponds passes through several hurdles. Note that the main drain canal can serve as one of the treatment ponds. Install baffles to serve as mechanical filtration units and to settle suspended solids. Dissolved nutrients can be taken up by bio-filters like oysters, the seaweed Gracilaria, and green mussel, and these are stocked in the treatment ponds. Finally, a filter box fitted with a 2 hp submersible pump is installed at the end of the pond. (9) Harvest in 4-5 months by totally draining the ponds. Chill and sort before packing shrimp. Average weight is at least 25 grams 4
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