RATES OF ACETIC ACID FORMATION FROM ETHANOL BY ACETOBACTER SUBOXYDANS A THESIS BY LACEY WALIŒ Submitted to the Faeulty of Graduate Studies and Researeh, MeGill University, in partial fulfillment of the requirements for the degree of: MASTER OF SCIENCE IN AGRICULTURAL BACTERIOLOGY Department of Agricultural Baeteriology Macdonald College of MeGill University, Canada. August, 1958. i ACKNOWLEDGEMENTS The autbor wishes to make the following acknowledgements: To bis Director of Researcb, Dr. A. c. Blackwood, Professer ot Bacteriology and Chairman of the Department ot Bacteriology, Macdonald Collage, for advice given during the course of this investigation and for guidance in the preparation of the manuscript. To Dr. w. F. Oliver, Associate Professer of Agricultural Physics, Macdonald College, for assistance in building the d.c. rectifier used with the constant-volume dispensing apparatus. To the National Research Council, Ottawa, for the award of a National Research Scholarship whicb defrayed the expenses involved in this investigation. ii TABLE OF CONTENTS ACKNOWLEDGEMENTS • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 1 I INTRODUCTION •••••••••••••••••••••••••••••••••• 1 II LITERATURE REVIEW ••••••••••••••••••••••••••••• 3 Vinegar Production •••••••••••••••••••••••••• Mechanism of Acetic Acid Formation •••••••••• Methods of Production ••••••••••••••••••••••• The Orleans or French Method •••••••••••••• The Quick Vinegar Process ••••••.•••••••••• The Frings Generator and Similar Methods •• Submerged Fermentation •••••••••••••••••••• Sorne Factors Affecting Vinegar Production ••• ~ Basal Medium ••.•......•..•••..•.•••••••••• 10 11 12 12 I>l1 •••••••••••••••••••••••••••••••••••••••• 14 Ethanol Concentration ••••••••••••••••••••• III ~ 9 13 Temperature ••••••••••••••••••••••••••••••• The Genus Acetobacter ••••••••••••••••••••••• Classification •••••••••••••••••••••••••••• The Organism- Acetobacter suboxydans ••••• Carbohydrate and Nitrogen Nutrition ••••• Growth Factors •••••••••••••••••••••••••• Mineral Nutrition ••••••••••••••••••••••• 15 MATERIALS AND METHODS ••••••••••••••••••••••••• 24 Organism • • . • . • • . • • . . • • • • • • . • . • . • . • • • . • • . • . • • Inocultl.Dl • • • • • • • • • . • • • • • • • • . • • • • • • • • • . • . . • . • • 24 24 Batch Fermentation •••••••••••••••••••••••• Continuous Fermentation................... 24 24 Media • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Batch Fermentation •••••••••••••••••••••••• Continuous Fermentation ••••••••••••••••••• Growth Conditions ••••••••••••••••••••••••••• Batch Fermentation........................ Continuous Bubmerged Fermentation......... 16 16 20 21 22 23 25 25 26 27 27 28 iii Techniques •••••••.••••••••••••••• Determination of Acetate •••••••••••••••••• Determination of Ethanol •••••••••••••••••• Determination of pH....................... Determination of Turbidity •••••••••••••••• 32 32 33 35 IV RESULTS • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 37 Batch Fermentation •••••••••••••••••••••••••• Effect of Ethanol Concentration ••••••••••• Effect of Tryptone Concentration •••••••••• Continuous Fermentation..................... Effect of pH.............................. Effect of Initial Ethanol Concentration ••• Effect of the Concentration of Corn Steep Liquor ••••• Effect of Addition of Large Volumes of Fresh Medium •• 37 37 41 44 44 v DISCUSSION • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 61 VI SU'J14I'w1ARY • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 68 VII REFERENCES • • • • • • • • • • • • • • • • • • • • • • • • • • • • • . • . • • • • 69 VIII APPENDIX TABLES ••••••••••••••••••••••••••••••• 74 ~alytical 1 36 51 54 57 I INTRODUCTION Vinegar is the condiment made from sugary or enzymatically hydrolysed starchy materials by an alcoholic fermentation followed by oxidation to acetic acid. It is used in the home as a condiment and in the commercial manufacture or mayonnaise, french dressing, pickles, relishes, catsup, prepared mustards and horse radish; it is also used as a fungistatic and antiseptic agent and in the photographie and the plastic industries. The Acetobacter ~· commonly referred to as the acetic acid bacteria, have been used, knowingly or not, from ancient times, to produce vinegar. During that period, vine- gar production was mostly an art, but the studies of Kutzing and Pasteur on the fermentation created an upsurge of scientific thought with the result that the art of vinegar production gradually became scientific in nature. Classification or the group of organisms producing acetic acid into genus and species, though far from settled, allowed rapid progress to be made, until today, there are a few species which are well known for their ability to oxidize ethanol to acetic acid. Among this group of organisms is Acetobacter suboxYdans, the organism used in this study. Bacteriologists who first worked with the genus 2 Acetobacter omitted details concerning their scientific approaeh to the subject of vinegar production; quite often, the composition of the medium, the pH and even at times the temperature of incubation were omitted. Omission of such vital data caused rapid scientific progress to be a wish rather than a reality, but, with the progress of time, such details became more widely known. Tbe aim of this project is to study the rates of acetic acid formation from ethanol by A· suboxydans under varions physical and chemical conditions using the bateh and continuons submerged fermentation methods. 3 II LITERATURE REVIEW Vinegar Production Ordinary vinegar is dilute acetic acid obtained from the oxidation of alcoholic liquids, and it was probably in this form that it was known from the earliest times. Vinegar was mentioned in three books of the Old Testament and Hippocrates is reported to have prescribed it as a medicine for his patients. No. ~ Livy, the Latin prose writer, reported in his book that Hannibal overcame the difficulty offered to the passage of his army in crossing the rocks or the Alps by dissolving the rocks with vinegar so that a pathway could be made. Thus, vinegar was known for a long time. In ancient literature, however, there seemed to be a lack of knowledge concerning vinegar production and, as a consequence, we are indebted to the much abused alchemists of more recent times for the first knowledge concerning the purification and concentration of the acid by distillation. Gerber, Stahl, Loewitz, Durande, Vanquelin and Thenard (Brannt 1900) provided information concerning the purification and concentration of vinegar. In 1814, Berzelius (Brannt 1900) determined the exact chemical composition of acetic acid while Dobereiner (Brannt 1900) studied the nature 4 ,of the acid and proved that alcohol was oxidized at the expense of atmospheric oxygen to acetic acid and water. Dobereiner (Brannt 1900) also proved that no carbonic acid was formed as a result of the oxidation. Schutzenbach in 1823 (Brannt 1900), approximately one year after Dobereiner's discovery, introduced a quick vinegar process. Although sorne chemical knowledge was known about the production of vinegar up to that time, nothing was known about its microbiological origin. In 1822, however, Persoon (Smyth and Obold 1930) observed that whenever any alcoholic liquid was exposed to air, a tough membrane formed on the surface. He called this skin Mycoderma, currently called "the mother of vinegar". Kutzing (Smyth and Obold 1930) proved that this Mycoderma consisted of bacteria and he classified these bacteria as algae and named them Ulvina aceti. Liebig (Smyth and Obold 1930), a German chemist, stated that the process, as described by Kutzing, was devoid of life. Pasteur, in 1864 showed that the process was a physiological one, and that it was due to the presence of a minute organism which he named Mycoderma aceti. This discovery confirmed Kutzing's findings, and so the foundation for the sci.entific study of vinegar production was laid. Hansen (1935) demonstrated that two species of bacteria might be associated with the process and he named these, Mycoderma aceti and Mycoderma pasteurianum. Acetic acid is formed by more than one species of Acetobacter and workers such as Henneberg and Beijerinck (Smyth and Obold 1930) have described other species. Since that time, a number of pellicle and non-pellicle forming acetifying organisms were reported and over twenty five species are now known. These organisms are classified under the genus Acetobacter in Bergey•s Manual of Determinative Bacteriology (Breed et al 1957). As defined from the French vinaigre, the word vinegar means sour or sharp wine. Species of Acetobacter vary in their ability to oxidize or dehydrogenate substrates; some organisms such as A· xYlinum and A· aceti can overoxidize the acetic acid to carbon dioxide and water; others such as A· suboxydans effect incomplete oxidation of a substrate such as ethanol thereby forming acetic acid. The Food and Drugs Act in Canada requires that the vinegar must contain not less than 4.1% nor more than 12.3% acet1c ac1d. Mechanism of Acetic Acid Formation It was known for a long time that platinum black oxidized alcohol to a chemical end product. Davy (Brannt 1900) synthesized acetate by using platinum black and wine. Dobereiner (Brannt 1900) proved that atmospheric oxygen was involved in the oxidation of alcohol while Liebig (Smyth and 6 Obold 1930) studied an intermediate compound during such an oxidation and named it aldehyde; Royer (Prescott and Dunn 1949) established acetaldehyde as an intermediate product of the reaction. A number of intermediary pathways were described to explain the mechanics of oxidation of alcohol to acetic acid. Neuberg and Windisch (Prescott and Dunn 1949) proposed that ethanol is aerobically converted to acetaldehyde which isthen dismutated, according to the reactions listed below, to equimolar quantities of ethanol and acetic acid • ~ CH3. 1,1 + C=O PH H PH CH • C=O ~ CH • C=O 3 3 Hydrated aldehyde Acetaldehyde Acetic acid CH 3 • + 2HOH ,OH ---;. CH • C-H 3 'oH Hydrated acetaldehyde HOH Acetaldehyde Cb~ .. H 2CH • C=O 3 Acetaldehyde + + H CH • è-OH 3 li Ethanol All of the ethanol is converted to acetic acid by alternate oxidation and dismutation. Another proposed mechanism for the oxidation of ethanol to acetic acid by these organisms, is that the bacteria dehydrogenate ethanol to acetaldehyde and this aldehyde, which is then hydrated, is dehydrogenated to form acetic acid with molecular oxygen acting as the hydrogen acceptor. 7 .The following equations show the postulated reactions. (Underkofler and Hickey 19,4). lj + .~0" CH 3 • ~-OH Alcohol dehYdrogenase) . • 3 ~=0 + • ~:0 + ·2H +2e Hydrated aldehyde ,OH 3 • C,- H OH é- H 3 OH CH • HOH Acetaldehyde CH 3 Acetaldehyde Ethanol CH CH + no " ,&lde!llde de!lydrogenase• OH Hydrated aldehyde cu 3 • 8-0H•2H • 2e Acetic acid 2 HOH Cytochrome system Products other than acetic acid are formed during the incomplete oxidation; these products, among others, include aldehydes, esters, acetoin, glycerol and lactic, malic and tartaric acids. In very acid media or with concentrated sus- pensions, acetaldehyde may accumulate because aldehyde dehydrogenase functions best at an alkaline pH. Methods of Production Vinegar can be made from those products, which, when fermented by yeast, can yield alcohol. Raw materials such as apples, grapes, peaches, plums, figs and oranges, most enzymatically hydrolysed starchy substances, beer and wine can be used. In the United States of America, wine, apple juice and eider are used; in France, Italy, Spain and Greece, wine is 8 used, while in England malt and even honey are used as natural substances. The quality of the vinegar manufactured is dependent on the quality of the raw material being used. Obviously, materials such as fruits should be clean and at the correct stage of maturity, while with wine or ether alcoholic media, no preservatives should be present. The quality of the vinegar will be increased if the usual plant sanitation precautions are observed. The actual acetifying process should be pre- ceded by an alcoholic fermentation irrespective of the nature of the raw materials used. Adjustment of the concentration after alcoholic fermentation may be necessary to ensure that a proper fermentation occurs. The Orleans or French Method. This method is the oldest, and, according to Prescott and Dunn (1949), it is the best method for the production of table vinegar. The containers used are barrels of about 200 L capacity; each barrel is filled about one-third with vinegar acting as a starter, and at the same time, about ten to fifteen litres of wine are added. The same volume of wine is added to the barrel at weekly intervals for four weeks, and after the fifth week, about ten to fifteen litres of vinegar are withdrawn and the same volume of wine is added to the barrel. is admitted to the barrels through screened holes, one at éach end of the barrel, above the vinegar level, and the Air 9 Acetobacter form a zoogleal mat which contains a large n~ ber of bacteria; the mat if it is not supported, will sink and the organisms will fail to produce acetic acid; is a "slow process" that involves much attention. this method The oxygen supply is a limiting factor in the rate of fermentation when this process is used. The Quick Vinegar Process This method, also termed the "German Process", originated with the discovery by Boerhaave (Prescott and Dunn 1949) that if wine was allowed to trickle through a tall receptacle containing loosely packed pomace, vinegar could be produced. Schutzenbach in 1823 (Prescott and Dunn 1949) modi- fied the Boerhaave method by using other types of porous materials to expose the organisms to the air as much as was possible. The generator is designed so that the maximum surface exposure for a definite volume of vinegar is obtained; this ensures an adequate surface area on which the air can act. The oxidation of the alcohol is started by the droplet dispersion of the vinegar stock which is allowed to come into contact with beachwood shavings on the shelves of the generator; this vinegar stock is trickled through the beechwood packing and the ethanol is oxidized by the Acetobacter to acetic acid at a rate faster than in the Orleans process; air is allowed to enter the generator through the vents in the bottom shelf of the generator and the temperature is regulated by the rate of flow of the vinegar 10 through the generator. The Frings Generator and Similar Methods. This process is similar to the "German Process". The generator is usually an airtight wooden tank plaeed on concrete beams. Near the bottom, on the inside of the tank, is a grat- ing which supports beechwood shavings piled to about one foot from the top of the generator; below the grating is a ohamber which has a fattcet for removal of the product, cooling coils to control the temperature and an air sparger through whicb air is introduced. The liquor is pumped to the top of the generator and distributed by a rotating sparger arm which sprays the liquor evenly over the shavings; air introduced at the bottom passes up through the shavings and througb an exhause vent at the top; the rate of air flow and temperature are usually controlled with automatic control equipment. A small scale Frings type generator was used by Allgeier, Wisthoff and Hildebrandt (1953). Its operation con- sisted of a cycle starting with the introduction of the charge followed by a period of fermentation long enough to allow complete oxidation of alcohol. Some of the product is then with- drawn and a fresh charge is added to renew the cycle. A seven day cycle is used and the generators are placed in a thermostatically controlled room at 30 ± 0.5°c. Several otber processes for vinegar manufacture bave been described; Rosentiel (Perlman et al 1953) sbowed that the 11 Luxembourg or Michaelis methods using rotating drums appear to be less efficient than the modified Frings generator process. Submerged Fermentation. Oxidation of alcohol to acetic acid by submerged fermentation has received attention in recent years. Hromatka and Ebner (1950) compared rates in a generator oxidation with submerged culture oxidation and found the oxygen consumption of the former was a linear function of time, while the latter was an exponential function of the time. In the submerged fermentation they found that the acid formation was thirty-two times as fast as in the generator process for the oxidation of the same amount of alcohol. The Acetobacter culture used in the submerged process had a Q0 2 of 7750 millilitres of oxygen per gram dry weight of cells per hour. Again, Hromatka and Ebner (1954) have described, in part, a submerged process, which gave 0.5% increase in acid formation per hour which is at least ten times as fast as the original Frings generator. The workers also stated that about twenty times the amount of acid could be produced compared with the Frings generator if the space in the apparatus was completely used for the submerged process. Maxon (1955) reviewed the method of continuous fermentation for different processes but no r ef erence was made about the method being used for the production of acetic acid, 12 except the paper by Vaughn. (Underkofler and Hickey 1954) One of the disadvantages of the continuons method, however, is that contamination is a real hazard, but this presents no real problem in the vinegar fermentation. There can be no doubt that, with the advance of the technology of continuons submerged fermentation, manufacturers will inevitably turn to this type of operation for production of desired products such as acetic acid. §orne Factors Affecting Vinegar Production The production of acetic acid from ethanol by Acetobacter~ is affected by several factors, e.g., selec- tion of the micro-organisms, nature of the raw materiels, initial concentration of ethanol, pH, oxygen supply, temperature and nutrients. It should be emphasized that the basic requirement for efficient oxidation of alcohol to acetic acid is an adequate supply of air. Basal Medium. Shimwell (1948) stated that in the manufacture of spirit vinegar, industrial alcohol is diluted to the desired concentration and nutrients are added to supply the nitrogen requirements of the organisms. mostly for its nitrogen content. that A· suboxYdans and A· Corn steep liquor is used Rao and Stokes (1953) showed melanogenum cannot grow in chemi- cally defined media with ethanol as the sole carbon and energy 13 source but that growth occurred when yeast autolysate or other complex biological material was present. Evidence is also presented to show that the growth-promoting substance in the biological materials is due to reducing sugars and their derivatives. They concluded that a two substrate phase is required for some Acetobacter ~· and also that carbohydrates are necessary to initiate growth of the organisms~ When growth occurred, the ethanol was used as an additional source of carbon and energy and thereby oxidized to acetic acid. Low levels of sugar in the presence of com- plex biological materials such as liver extract should therefore cause more complete oxidation of the alcohol. and Mitson (1953) presented evidence to show that A· mobile and A· Rainbow A· suboxydans, acidum utilized ammonium sulfate as the sole source of nitrogen only when lactate was present. An induction period suggested that adaptive enzymes are involved. Rao (1957) stated that the utilization of ammonium nitrogen is profoundly influenced by the carbon source. the Acetobacter ~· Mineral nutrition studies on are lacking, the only paper being that or Mulder (Rao 1957), who showed that copper was essential for the growth of A· aceti. Ethanol Concentration. The ethanol concentration of the medium is very important. Prescott and Dunn (1949) stated that 10 to 13% alcohol concentration is readily fermented and they warned 14 against using too low a concentration of alcohol since the acetic acid formed may be, in turn, oxidized to carbon dioxide and water. Perlman et al (1953), however, stated that the strains of Acetobacter ~· which tolerated high alcohol con- centrations were not the most desirable ones for oxidation of ethanol to acetic acid; the rapid oxidizers of ethanol were usually unable to tolerate and grow in a 4% ethanol concentration. and A· Steel and Walker (1957) showed that !• acetigenum xYlinum var. africanum tolerated a 4% ethanol concentra- tion while severa! cellulose-less auxotrophic mutants tolerated as high as 10 to 12% ethanol concentration. Smart (1956) showed that with a 3% ethanol concentration in a basal yeast extract medium, 86% of the theoretical yield was obtained, while at a 6% concentration, a 69% yield was obtained; higher concentrations produced insignificant yields. Acetobacter~· In general, differ quite markedly in their tolerance of, and ability to oxidize, different alcohol levels; an alcohol concentration of 3 to 4% appears to be satisfactory because most of the rapid oxidizers can hardly tolerate any higher concentrations. lili· The initial pH of the liquid medium to be oxidized also deserves attention. Acetobacter ~· Shimwell (1939) stated that severa! have a pH range below 3.5 for maximum growth. Steel and Walker (1957) showed t hat !· acet i genum and !· xYlinum 15 h.ad optimum pH growth ranges from pH 5 to 6 while selected auxotrophs varied from pH 7.5- 8.5. Tosic and Walker (1946 Part I) studied severa! Acetobacter organisms with relation to pH, on standard malt wort medium over the range 7.05 to 2.50, growth being observed at 12 hour intervals. Results from these studies indicated that A. acetigenum, A· capsulatum, A· A· suboxYdans, A· gluconicum, kutzingianus and tween the pH range 6.0 to 4.5; A· A· grew best at the range 5.0 to 4.0. A· aceti, A· pasteurianum, xYlinum grew best be- acetosum and A. ascendens Growth of the majority of the species used was retarded to a certain extent at pH 7.05 and more so at pH 3.5. None of the organisms grew at pH 2.5. Temperature The temperature at which the oxidation of alcohol occurs is very critical. Slow growth attendant with a morpho- logical change is observed with organisms grown below 15°C. Normal development is observed between 15 and 34°C and sometimes a zoogleal mat is formed; at higher temperatures, long threadlike coenocytic filaments with irregular bulging and occasional branching are formed. This latter condition, if induced by prolonged high temperatures, will result in malfunctioning of the organisms, but if the temperature is lowered to about 30°C after such a period of high temperature, sorne cells regain their normal functioning. pe~âture Evidently, the exact optimum tem• to be used will depend on the organism and the process 16 .being used. A slow fermentation is obtained when too low a temperature is used while alcohol evaporation and acetic acid losses are effected if too high a temperature is used. Steel and Walker (1957) used A· acetigenum and A· xylinum var. africanum and selected auxotrophs at a temperature of 40 0 c; the mutants grew well at 40 0 C in contrast to the parent type. Hromatka and Ebner (1954), in their submerged methods, used temperatures ranging from 28 to 33°C and obtained satisfactory growth. Tosic and Walker (1946 Part II) studied ten Acetobacter organisms on standard malt wort medium at temperatures of 14, 20, 25, 28, 30, 32, 37, and 42°C. Eight of the ten species had an optimum temperature for growth at 300 c; A· gluconicum and A· xYlinum grew fastest between 25 to 28°C 0 but A. xylinum could not grow at 30 C; none of the species 0 grew at 42 C. Smart (1956) reported that satisfactory growth was obtained at 25°C on a yeast extract medium with the organisms used. It can therefore be concluded that irrespective of the method being used, a temperature range between 25 and 34°C appears to be satisfactory for vinegar production. The Genus Acetobacter Classification. The correct generic term for the bacteria that produce acetic acid from alcohol is Acetobacter. Words synonymous 17 with Acetobacter have been used, e.g., Bacterium, Bacillus, Ulvina, Umbina, Acetobacterium and Termobacterium. Vaughn (1942) stated that acetic acid bacteria are related to the family Pseudomonadaceae due to their morphological characteristics. Breed et al (1957) placed the Acetobacter in the family Pseudomonadaceae, tribe Pseudomonadeae which contains the genus Pseudomonas. Breed et al (1957) described the organisms as having the following characteristics: Individual cells are ellipsoidal to long and are rod-shaped, occurring singly or in pairs or in short and long chains; they are motile with polar flagella or they are nonmotile; involution forms may be elongated, spherical, filamentons, club-shaped, swollen, curved or even branched; young cells are Gram negative but older ones may be Gram variable. The bacteria may be obligate aerobes and are usually catalase positive; varions organic compounds are oxidized to organic acids and other end products that may be furtber oxidized. Products of oxidation may include the ~ollowing: acetic acid from alcohol, gluconic and ketogluconic from glucose, dihYdroxy-acetone from glycerol and sorbose from sorbitol. Their mode of nutrition is complex but best growth is obtained in yeast infusion or autolysed yeast media with ethanol or some other oxidizable substrate (s) included. The organisms do not form spores; the optimum temperature for growth varies quite widely. 18 Vaughn (1942) stated that Acetobacter ~· should be elassified according to their ability to oxidize a substrate such as alcohol or glucose. Shimwell (1948), however, stated that acid production from different sugars and alcohols eannot be established as a reliable criterion on which Acetobacter ~· should be classified. Tosic and Walker (1946 Part I) presented cultural media and procedures which they considered suitable for the characterization of ten cultures of Acetobacter ~· from the National Collection of Type Cultures, The Lister Institute, England. They investigated the morphological, cultural and biochemical characteristics of the organisms. Morpbologieal studies in- cluded shape, size and arrangement of cells and involution forms; biochemical characteristics included gas formation, acid production, utilization of acetic acid, the Voges Proskauer test and the catalase test; physiological characteristics included temperature, aerobiosis, pH and alcohol tolerance. These investi- gators claimed that the eharacteristics agreed with those they previously published, and that this was the.first attempt made towards standardizing the procedure for such characterization of Acetobacter species. Walker and Kulka (1949) presented a summary of the important cultural, physiological and biochemical characteristics which they suggested should be used for identification of these organisms. The authors stated that of the morphological 19 cbaracteristics, that of motility was the most important; growth in wort and beer, the behaviour and appearance on wort agar and the type of giant colonies produced on semi-solid wort agar were the most important cultural cbaracteristics. Incubation temperature and oxygen requirements formed the most important physiological characteristics, while acid production from carbohydrates, the utilization of ammonium salts as the sole nitrogen source and the ketogenic activity of the organisms were the most important biochemical characteristics. Liefson (1954) suggested that the genus Acetobacter be divided on the basis of flagellation and acetate oxidation; e.g. Acetobacter~., those which can oxidize acetate and have peritrichous flagella, and Acetomonas, consisting of those that cannot oxidize acetate and are polarly flagellated. Rainbow and Mitson (1953) suggested lactophilié · and glycophilic groups which corresponded to Liefson's Acetobacter and Acetomonas; Frateur (1950) proposed a scheme of classification of Acetobacter based on the following characteristics: catalase character, ketogenic capacity and abil1ty to oxidize acetate to carbon dioxide and water. He used these characteristics to group the organisms into four groups, each subdivided into species based on the ability of the cultures to oxidize glucose, to use ammonium nitrogen as the sole source of nitrogen in Hoyer's medium and to form pigments and cellulose. There is no widely accepted classification for the 20 group of organisms which Breed et al (1957) term Acetobacter. Rao (1957), however, considers Frateur•s (1950) scheme of classification to be the best available. Indeed, the words of Stanier and van Niel (1941) are so appropriate in the classification of these organisms that their repetition here is justified: "in any attempt to subdivide the organisms belonging to one natural group of bacteria into species, one would have to create as many species as there are organisms which differ in sufficiently fundamental characteristics, regardless of the existence of the intermediate types. It depends entirely on the scientific tact of the investigators to decide which character shall be deemed worthy of the designation 'sufficiently fundamental'." The Organism - Acetobacter suboxYdans. According to Breed et al (1957), this organism has the following characteristics and description: it can be isolated from spoiled beer, souring fruits and wine; occurs as short rods, single or in chains and is non-motile; a hardly visible pellicle is formed on liquid media; pantothenic acid, nicotinic acid, para-aminobenzoic acid, valine, alanine, iso-leucine histidine, cystine and proline acids, mineral salts and a two phase ox1dizable system with alcohol and glucose all comprise the minimum nutritional requirements for this organism; acid is produced from ethanol, propanol , glycols, glucose, glycerol 21 and sorbitol; the optimum temperature for growth is 30°c; partial oxidation of substrates is indicated by the formation of calcium-5-gluconate crystals on the surface of the agar slants containing glucose and calcium carbonate. No capsule appears evident and, according to Liefson (1954), peritrichous flagella are present; this seems to be contradictory to the "non-motility" mentioned by Breed et al (1957). The organism is catalase positive and forms no visible cellulosic pellicle in liquid media. Carbohydrate and Nitrogen nutrition. The general nutrition of this organism is not well established. Rao and Stokes (1953) showed that it could not be grown on chemically defined media with ethanol as the sole carbon and energy source. When autolysed yeast or ether com- plex biological material such as liver extract was included, however, the organism grew quite well. These workers also showed that in a two substrate system, with glucose and ethanol as carbon and energy sources, growth is accompanied by assimilation of some of the carbon into cell material. Hall et al (1952), Rao and Stokes (1953) demonstrated that the pH and carbohydrate present in the medium influenced the growth of A· suboxydans; above pH 5.3, with glucose present, alanine was not essential, while niacin and valine were not required; if glycerol or sorbitol was substituted for glucose at pH 5.0 to 5.3, all three acids were required. 22 Fulmer et al (1944) used an acid alfalfa extract as a nitrogen source but it was inferior to autolysed yeast in this respect. Liggett and Koffler (1948) suggested that corn steep liquor could be used as a nitrogen source for suboxydans. A· Rainbow and Mitson (1953) found casein hydrolysate to be a good source of nitrogen while ammonium was used as a nitrogen source when lactate was present. Stokes and Larsen (1945) showed that A.T.c.c. A· suboxydans 621 required six amino acids, two being accessory for its maximum oxidative capacity. Several strains of A· suboxydans could not use lactate or ethanol as the sole source of carbon and energy even when all the necessary growth factors were present. Rainbow and Mitson (1953) used a group of organisms, one of which was A· suboxydans N.T.C. 7069,on a medium at pH 5.8 in which the carbohydrate, nitrogen and growth factor sources were varied; the workers reported that A· suboxydans grew poorly in media containing amine acids and glucose but grew well when lactate replaced glucose. Resting cells of the organism can deaminate, by oxidation, a number of amine acids, whose products, so far, cannot be identified. Leucine, isoleucine and valine, essential for growth, are not attacked. Growth Factors. Rainbow and Mitson (1953), Lampen et al (1942) and Underkofler et al (1943) showed that p-aminobenzoic acid, pantothenic acid and nicotinic acid are required by A· suboxydans 23 The organism is also used for the assay of p-aminobenzoic acid; in the presence of purines, smaller amounts of the acid are required. Baddiley et al (1953) identified pantetheine-4- phosphate, one of the fragments obtained from the action of potato pyrophosphatase as a factor that stimulated the organism quite markedly - the so called "Acetobacter Stimulatory Factor". Karabinoos and Dicken (1944) showed that the growth promoting activity of biotin is due to a nicotinic acid contaminant. Mineral Nutrition. There is no specifie work done on the mineral nutrition of this organism. Rao (1957) stated that work on mineral nutrition is only known for A· aceti. 24 II~ MATERIALS AND METHODS Qrganism The organism used in this study was Acetobacter suboXfdans A.T.c.c. 621, obtained in a lyophilized state from the Prairie Regional Laboratory of the National Research Council, Saskatoon, and numbered as Gl. Inoculum Batch Fermentation. The lyophilized culture was trans!erred aseptically to a medium containing tryptone (0.1%), liver extract and ethanol C% v/v). ~.0% v/v) When growth occurred, slants of a simi- lar medium, but with agar (1%) and calcium carbonate added,were inoculated from the grow~ng (5%) culture; after a long period, growth was observed by the clear zones that were calcium carbonate free; crystals of calcium gluconate formed on the sides of the test tube opposite these clear zones. a fresh inoculation of In every experimen~ 5 ml was made from the slants into a flask containing the medium to be used and the culture was then aerated on a reciprocal shaker !or 24 hours at 30 ± 2°C, prior to the inoculation into the test flasks. Cont1nuous Fermentation. Inoculation was made directly, from the slants previously described, into a medium conta1ning malt extract (0.1%), 25 autolysed yeast (0.1%), corn steep liquor (3.0% v/v) and mannitol (0.1%). The flasks were incubated in 500 ml Erlenmeyer flasks on a New Brunswick gyrorotary shaker (model G.lO), having an eccentricity of , inch; the duration of incubation was 96 hours at 30 ~ 0.5°C. The fructose produced was identified by reference spots on paper chromatograms after the method of Trevellyan et al (1950). A sub-culture was then made into a flask containing a similar medium except that a 0.001% mannitol was used and a (3% v/v) ethanol. After a 7 day period of adaptation, acetic acid was produced. The culture was main- tained in this condition by continuons withdrawal of the product with subsequent addition of fresb medium and (3% v/v) ethanol. The inoculum for the first continuons experiment was taken from the sub-culture described, while the inoculum for subsequent continuons experiments was taken from each immediate previous experiment; in the latter instance the culture giving the highest percentage efficiency on substrate added in any test flask, was used as the inoculum for the next experiment. Media Batch Fermentation. The medium contained: Tryptone 0.1 gm Glucose 0.01 Ethanol 3.0 ml Caco 3 5.0 gni Liver extract 4.0 ml Nicotinic acid 20.0 ug Pantothenic acid 20.0 " p-aminobenzoic acid 20.0 " Inoculum n 5.0 ml Distilled water to make 100.0 ml The calcium carbonate was sterilized separately and added aseptically at the time of inoculation. The liver ex- tract was prepared by shredding 1 lb. of beef liver into 2 L of water; this was steamed and the fat was removed by skimming; the filtered liquor was then stored at 50 c. Continuons fermentation. The medium contained: Malt extract 0.1 gm Autolysed yeast 0.1 Ethanol 3.0 ml Corn steep liquor 3.0 tl " Nicotinic acid 20.0 ug Pantothenic acid 20.0 " p-aminobenzoic acid 20.0 t1 Inoculum 5.0 ml Distilled water to make 100.0 ml 27 The corn steep liquor was prepared after the method of Liggett and Koffler (1948). After the experiment to determine the concentration of corn steep liquor to be used, the following original procedure was developed: The raw corn steep liquor was adjusted witb distilled water to 20% soluble solids by use of a Balling's saccharimeter. The liquid was then centrifuged in a Lourdes centrifuge Model L.R.at 5°C, for 25 minutes at 10,400 g. The supernatant was decanted, sterilized using a Millipore filter and stored at 5°C. Growth Conditions Batch Fermentation. After inoculation into medium, the cultures were incubated in 500 ml Erlenmeyer flasks at a temperature range of 27 to 33°C. on a reciprocal shaker. Samples were with- drawn at eacb 24 hour interval up to the 96th hour. Whenever ethanol determinations were made, the samples were deproteinized prior to the analysis (Neish 1952). Zero time samples were always taken and analysed for pH, alcohol and acetate concentration. The initial pH was always 4.), any necessary adjustment being made with 0.5 M. sodium acetate buffer. Each experiment was continued for a further period of 168 hours to find out if the organism bad reached a steady maximum rate of oxidation with continuous withdrawal of product 28 and addition of fresh medium~ Continuous Submerged Fermentation. An apparatus (Fig. 1) for delivering a constant volume of fresh medium was made following the design of Soltero and Johnson (1954). Six electrolytic cells containing N/10 H2so 4 were made and coupled in series to a d-e rectifier built by Dr. W. F. Oliver, Department of Physics, following the design of Soltero and Johnson (1954); the electrodes were made of platinum spot welded to copper and fused through glass tubing. Each electrolytic cell was coupled to a burette by a glass tubing. A unit consisted of an electrolytic cell and sterile clamped burette with its tip connected by a rubber tubing to a capillary tubing (0.4 mm diameter) which passed through absorbent cotton covered with gauze and touched the bottom of the 500 ml modified Erlenmeyer flask on a New rcrn Brunswick gyrorotary shaker (Model G 10) Il at 264 r.p.m. Each flask was modified by making a hole about 3.5 inches from the base and inserting a serum rubber stopper which made sampling with a hypodermic syringe possible. The capillary tubing was bent to a 90° angle, 2 cm from the lower tip, to which was attached a 6 cm length rubber tubing that extended the tip to the side of the flask where the greatest volume of broth was whirled. This arrangement prevented the 11 suck-back 11 of air. The complete apparatus was then calibrated as follows: 29 g!g89 tybj og . .;~. .·· rub ber con nec tion ryb ber stop per : ste rile cot ton plu o rub ber sto ppe r bur ette e ~....-~1~2~5!..!m!!Ll.!iE!.!r'!.!!!.!JRl!JmlJel)yt§t!L.r rub btr con nec tlon cap llla ry tub int çot t..o n- gauze plug 500 ml Erle nm eye r ser um rub ber pluo le rub ber tub tn· - Fi g.l Sch em ati- c dia gra m of co nti nu ou s-f eed ap pa rat us . (N ot dra wn to sca le) 30 Each unit was sterilized and assembled. The burette and flask were filled with medium and allowed to equilibrate for 24 hours to detect leakage. The rectifier was then turned on and the rate of delivery of each unit, coupled in series, was determined twice for the range 0 to 5 milliamps and tbree times for the working range 0 to 2 milliamps. (Fig. 2 ) When an experiment was to be performed, the procedure used for the calibration was followed except that six un-modified Erlenmeyer flasks containing distilled water were used for the 24 hour equilibration. During this period, the modified-type Erlenmeyer flasks were inoculated and allowed to undergo a 24 hour fermentation after taking zero time samples. If no leakage occurred, the rubber tubing connecting the burette tip to the capillary tubing in the flask was clamped and the cotton stopper with the capillary tubing was transferred aseptically to the modified Erlenmeyers that bad already undergone a 24 hour period of fermentation on the shaker. The cotton stopper was then fastened and samples were taken for the end of the 24 hour period. The rectifier was started at a predetermined setting so as to deliver between 10 to 12 ml of medium per 24 hours. clamps on the rubber tubing were then unfastened. The Samples were withdrawn up to the 96th hour and a portion of each was analysed for pH and turbidity; the remainder was centrifuged A 31 ·05 ·03 k = • 01 •01 ., ::s c E 1. 0 . 1 3. 5 .,...o. ., .,... -.>, "D ·016 "D .,•... 8 - ·014 E ·012 § •010 k = • o ·l •008 ·006 ·004 ·002 0 ·2 ·6 1·0 1·4 1·8 milliampa Fig . 2 . Cal i bration curves of t he continuou s- feed apparatus . A - duplicate determina tions. B - triplicata det ermi nations. 32 and analysed for residual ethanol and for acetate. The initial pH, except stated to the contrary, was always 4.3. Ethanol was delivered in the medium of the burette at a concentration of (3% v/v) to keep the concentration in each flask as close to (3% v/v) as possible. Each experiment was continued for a further 168 hours to find out if the organism had reached a steady maximum rate of oxidation with continuous withdrawal of product and addition of fresh medium. Analytical Techniques Determination of Acetate. Preliminary experiments using the steam distillation method for the determination of volatile organic acids (Neish 1952) indicated that direct titration using standardized N/10 NaOH was adequate for the determination of total acidity, expressed as acetic acid. Sodium hydroxide, free of carbon dioxide, was standardized with potassium acid phthalate with subsequent counter-standardization with standard HCl. The alkali was stored using a Caroxite breather to absorb carbon dioxide from the air. For titrating, a Fischer automatic electric titrimeter was used with pH 7 as the end point, but when titrating with a burette, phenolphthalein indicator was used. The acetate actually produced in any interval, e.g., the 24-48 hour, was found by deducting the total acetate formed at the 0-24 hour interval from the total acetate value at the end of the 24-48 hour interval. The total acetate in- 33 cluded the initial acidity. Whenever readjustment was made with alka1i, as with the pH experiments, eaeh interva1 was eorrected for "the buffered acetate" which was determined after the adjustment of the pH with alka1i and prior to the start of the new interva1. The number of mi11i-equivalents or milligrams, total or corrected, was calculated per 100 ml of broth. Determination of ·E thanol. Residual ethanol was determined by the microdiffusion method of Conway (1947) as modified by Neish (1952) using porcelain No. 2 Conway diffusion plates. The centri- fuged samples were diluted with distilled water so that their ethanol concentrations were brought within the effective range of the method (0.1 to 0.4 mgm of ethanol) according to the theoretical amount of ethanol used as calculated from the amount of acid formed. by Neish (1952). The reagents used were prepared as described After introduction of the sample and the oxidizing mixture, each plate was sealed with an etched glass eover smeared with 60:40 mixture of vasel1ne-paraff1n and ineubated at room temperature for 36 hours. A 5.00 ml micro- burette or a calibrated micrometer syringe (Neish 1952) was used in titrating with standardized N/10 sodium thiosulfate. A blank was run for each set of determinations and the results are expressed as milligrams of ethanol per 100 ml of broth. The following is an example of the calculations to 34 determine the amount of ethanol present in each flask at the end of each interval. (Titre of blank - Titre of sample) x Normality of sodium thiosulfate = meq. of dichromate reduced. 46 mgm of ethanol are reduced by 4 meq. of dichromate, .~ the meq. of dichromate reduced by the sample x 11.5 =the mgm of ethanol present per volume of sample used. This latter value = mgm of ethanol x dilution factor x 100 present per 100 ml of broth. The amount of ethanol supplied and the amount fermented were calculated for each interval along with the amount of acetate produced. From these data, fermentation efficiencies were cal- culated based either on the substrate added or on the substrate fermented. These calculations were made on the assumption that the organism converted 1 mole of ethanol (46 gms) to 1 mole of acetate (64 gros); thus from 1 gm of ethanol, 1.304 gms of acetate were expected. An example of the calculations is given for an experiment, at the 24-48th hour interval. 35 Ethanol Amount in flask at the 24th hour tt added between 24-48th tt in flask at the " fermented between 24-48th 48th ----------------------" ------------ 2800 gms 359 tt 2270 " 889 tl Il Il ------------ Acetate Amount in f1ask at the 24th hour 48th Il tl " produced between 24-48th Il Il " tl ----------------------- 84 gms 1032 " 948 " " ------------ Ca1cu1ations Fermentation efficiency based on substrate added. Efficiency = 948 x 3159 x 100 1.304 23% Fermentation efficiency based on substrate fermented. Efficiency : ~48 89 x x 100 1.304 Determination of pH. When the Fischer automatic titrimeter was used, the pH was determined before each samp1e was titrated. The instru- ment was standarized with pH 4.0 buffer and the samp1e pH was read by reference to the nu11 point of the e1ectronic eye. When the automatic titrimeter was not used for the titration, pH measurements were made with the Beckmann Mode1 N pH meter, standarized with pH 4.0 buffer. Simultaneous comparative determinations with the two instruments agreed. Determination of TurbiditY. Turbidimetric measurements were made with the Model 9 Coleman Nepho-colorimeter D 202. No filter was used. Immediately before each set of daily readings the instrument was calibrated, e.g., one division on the optical density scale was made equivalent to 4 nephelos, using the 76 nephelos standard unit. If growth was too dense, the sample was then diluted with distilled water. All results are reported as nephelos per millilitre of broth. IV 37 RESULTS Batch Fermentation The affects of variations in the initial ethanol concentration and in the tryptone concentration were studied in the batch fermentation. A concentration of 4% liver extract was used as a supplementary nutrient source necessary for the growth of the organism. Effect of Ethanol Concentration. The results (Fig. 3, Appendix Table I) indicated that 3% ethanol and 0.1% tryptone were adequate for the formation of the maximum amount of acetate obtained. No appreciable amount of ethanol was oxidized with 0.05% tryptone and evidently maximum acetate formation does not occur when the tryptone concentration is too low. The percentage efficiency, calculated on the basis of the substrate fermented (Fig. 4a, Appendix Table II) showed that 84% of the theoretical yield was obtained; for the percentage efficiency calculated on the basis of substrate added (Fig. 4b, Appendix Table II) 80% of the theoretical yield was obtained. • 05% trypton8 45 15 ·1 % tryptone ë 0 0 ' ... •• c. •E .,.. .E • "<> 45 C7 - 15 0 · 3 % tryptone 45 15 n Fig. 3. 3 5 ethanol , mgm 7 9 percent Effect of initial ethanol and tryptone concentrations on acetate formation at 72 hours in a batch fermentation with A· suboxydans. 39 • 05 % tryptone 90 70 50 . 30 '10 "ô ~ _. • 1% tryptone 90 ~ ...- () c CD -• () :0:: Il: ·-- 70 . 50 0 D c Q) - 30 E .... Q) , 10 • 3 °.4 tryptone 90 70 50 10 Fig. 4(a). 3 5 ethanol , mgm percent 7 9 Percentage efficiency of acetate formation at 72 hours based on the substrate utilized in a batch fermentat i on with A· suboxydans supplied with dif fe rent conc ent r attons of ethano l~ 40 • 05 %tryptone 90 70 50 30 10 - '7 ~ • 1 % tryptone 90 u ""' .,c: 'ü ;;: .... ., 70 c: 50 r-- 0 -•., ~ c: E ... .... 10 ~ • 3% tryptone 90 70 50 r-- 30 10 Fig. 4(b). 3 5 ethanol , mom 7 9 percent Percentage efficiency of Acetate formation at 72 hours based on the substrate added in a batch fermentation with A· suboxydans supplied with different concentration s of ethanol. 41 ·Effect of Tryptone Concentration. A tryptone concentration of 0.1% gave greater yield of acetate than any of the other concentration studied. (Fig. 5, Appendix Table III) The results given in Fig. 5 include only 0.01% and 0.1% concentrations of tryptone, since these values represent the extremes of acetate production except for the 4% tryptone concentration which gave the lowest amount of acetate. Apparently there appears to be a maximum and a minimum limit at which reasonable acetate formation occurs. The results also show that maximum acetate production is accompanied by an increase in turbidity and a decrease in pH and ethanol concentration. The percentage efficiency of acetate formation calculated, at 96 hours, on the basis of the substrate fermented (Fig. 6A, Appendix Table IV) showed that the percentage of the theoretical yield was 79.3% for .Ol% tryptone and 89.1% for 0.1% tryptone; for the percentage efficiency calculated on the basis of the substrate added at 96 hours, (Fig. 6B, Appendix Table IV) 51.6% of the theoretical yield occurred at 0.01% tryptone while 76.1% occurred at 0.1% tryptone. 42 • 0 1 % tryptone E 0 Q)Q -oe E ,... ~8 .... -«» :;;a. o.... Q) Cl) ii ut ... o ga. -Q) PH ::::~- 0" Q) E . :I: -=-- - .,.-. ace tata .s:: Q. CD c et~onol 15 150 turbidity Q. -- «».._ Q) ë;O. -6e 'iii lOt !E 1·5 80 0 •1 % tr 45 tone 450~ acetate PH "'-.... 15 150 0 · ~~------ thanol ~anot 24 72 time Fig. 5. --- • furbldifi--~-::::...__,..---1 in 1· 5 800 hours Effect of tryptone concentration on acetate formation in a batch fermentation of 3% ethanol with A· suboxydans. 43 A ,-- -. 90 r-- .--- 0 0 0 0 0 0 . 50 -. - r-- 70 ,-- 0 . - 0 -. 0 30 "'7l ~ 10 >.. () c .!! () Q) c -0 8 0 c Q) ... E -• , 90 ) 70 r- r-- -. -. 0 0 50 r-- 0. 0 -. r-- r-- . 30 0 0 0 - r- 0 0 10 24 72 tlme Fig. 6. ln hours Percentage efficiency of acetate formation from the substrate fermented (A) and substrate added (B) in a batch fermentation with A. suboxydans supp1ied with 0.01 or 0.1% tryptone. 44 Qontinuous Fermentation Effect of pH. The effect of various factors affecting the rate of acetate formation in a continuous fermentation were studied; these factors included pH, initial ethanol concentration, nitrogen nutrition, and addition of large volumes of fresh medium. The pH values first studied, were 1, 2, 3, 4, and 6. 5, No growth occurred at pH's 1, 2 or 6 and thus the data for the pH values of 3, 4 and Appendix Table v. 5 are given in Fig. 7, The results indicated that acetate forma- tion is accompanied by an increase in turbidity followed by a decrease in pH and ethanol concentration. A delay in acetate formation occurred at pH 3 until 96 hours, while at pH 4 and 5, maximum acetate formation occurred after 48 hours. The percentage efficiencies, for pH 4 and 5, cal- culated on the basis of the substrate fermented (Fig. 8A, Appendix Table VI) were over 90% of the theoretical yield; for the substrate added (Fig. 8B, Appendix Table VI), over 50% of the theoretical yield occurred. Most of the ethanol that disappeared was fermented by the organism. Appendix Table VI) (Fig. 8A, The calculations of the percentage efficiencies are based on the actual amount of acetate formed at each 24 hour interval but no constant rate of oxidation was reached. The pH values previously studied showed that the optimum pH at which the organism oxidized ethanol to acetate appeared to be between pH 3.0 and 5.0. Consequently, it was decided to study the intermediate values 3.5, 3.75, 4.25, 4.5 and 5.0 to find the optimum pH value. 4.0, The results (Fig. 9a, 9b, Appendix Table VII) showed that growth occurred at each pH value and the optimum pH for acetate production by the organism was 4.25. At this pH value, the yield of acetate was lOO% of the theoretical value. Relatively uniform fermen- tation efficiencies were found for the substrate fermented (Fig. lOA, Appendix Table VIII) and the substrate added. (Fig. lOB, Appendix Table VIII) was reached. No steady rate of oxidation 46 pH 3 Ë a.O -o o- u.... ~ 0 Q. E 0 E -E -E -·----------·~ ,...... -a. :.oa. :a., '-0 ·- ::J- -at 00 ~0 l: Q. .c c 30 300 15 150 . Q. .Se ~E . ·~· ~- . acetate . . turbidity . 0 0 •• 0 Q. at ....• =- - ·7 3·0 160< 1·5 800 • PH4 . 4 5 45n · If.· 5 ~40C acetate •:::::::::::::::::===1 0 IV - - - - - -.·----......:-- - · - - - - - · PH 15150 -~= -----· ~ t.urbidlty 7~- 1·5 800 . 0 PH 5 -----· 45 450 •--..; ----· L .____.- . pH ~. acetate /. · -----: ttnonol - 4·5 ~400 - turbidity 15 150 ----------·7· 1· 5 800 .. -~~--------~--------~--L-~ L-~~0~----------·------72 24 tlme Fig. 7. ln hours Effect of initial pH on a continuous fermentation with A· suboxydans. 47 A r-- 90 r-- 4 r-- 5 r-- L 5 3 . 70 ..-- 4 50 10 3 3 l 3 l 1 >- () 4 5 L 4 5 L • ' c • --• :2 c: 0 ; -•.. 8 0 r: -• E 90 70 50 30 r-- lO 3 3 J._ 3 4 5 3 + ~ tl me Pe~centage 45 l L 72 24 Fig. 8. ! ! in hours efficiency of acetate formation per 24 hour interval from thes1bstrate fermented (A) and the substrate added (B) in a continuous fermentation with A. suboxydans with the initial pH set at J.O, 4.0-or 5.0. ... 48 pH 3·5 -e >-e 0 ~0 o- r; ... u• c -o. E 0 ~o. .QCIJ -·• :;,- 0 pH turbidlty .. ace tate • .c c E 15 150 ·---- c .co 0 - -;:7' ------· . .,_ -o ethanol ·~· • ... 0 Q. o_ ·~ _._ _., -e :1: Q. -g ... Q. ~ • ~ 1·5 e0 E aoc . pH3•75 45 450 ~. 15 150 . ~·----------/ .._......---;:= ' 4·5 ~40( pH ~ -~ ocefafe ..-=::: ~ turbidity 1· 5 800 0 ., pH4·0 45 450 ~ .. ------=:·" "7 ~ ~~~- • ""' •~ 15 150 . turbidity • . ;;;;;;;;> . -1ffiOnOÎ / . pH_ 4·5 ~40C acetate -- t-5 800 0 24 72 time Fig. 9(a). in hours Effect of initial pH on a continuons fe r mentat ion with ·A· suboxydans. 49 pH 4•25 ~i ~~~~·___:::;--== u c Q. ~ e -:::~0 • :- ... 0 . ' . . ._ ...... a. ! E 15 150 . . -·:1: Q. . t urb'1d1ty 1·5 800 0 L-------~~-------4---------+--------~ pH4·5 45 450 ~. . /.- . ~.z·/ '-· 4·5 240C ~ -: '::::: .:~:: turbidity , 151:0~' .. - 1·5 soc PH5·0 P!!.----- .~ethanol 45450~ -·~ ~:~. 4·5240C 1·5 72 24 time Fig. 9(b). 800 ln· hours Effect of initial pH'on a continuous fermentation with A· suboxydans. 50 A 90 lt) ,.._ rt) 0 v Ill lt) 0 ~ ~ Ill ~ IC) f() lt) lt) rt) ~ ~ r:- 0v lt) N 0 lt) 70 r-- 50 . lt) ft) 30 ~· ~ 10 ~ () . c: .!? () 1) c: -... 0 8 Cl c: CD e L.. 90 CD ) 70 .. ~ r-~ ,.._v r--rf> r-- lt) lt) (\1 30 10 ' r - o ... 10 · 50 rt) IC)ro . oit -~--,.._ ~0 .rt) v v lb 1--- . lt) ~ r0 U) lt) l'f) 72 24 time Fig. 10. in hours Percentage efficiency of acetate formation per 24 hour interval from the substrate fermented (A) and the substrate added (B) in a continuous fermentation with A. suboxydans with the initial pH set at 3.5 to 5:0 as indicated. 51 Effect of Initial Ethanol Concentration. The batch fermentation on initial ethanol concentration indicated that 1, 3 and 7% were suitable for study. The results of such an experiment (Fig. 11, Appendix Table IX) showed that the peak of acetate formation occurred with 1 and 3% ethanol at 72 hours. Acetate formation was accompanied by an increase in turbidity, followed by a decrease in pH and ethanol concentration. The percentage efficiency on the substrate fermented (Fig. 12A, Appendix Table X) and the substrate added (Fig. 12B, Appendix Table X) showed that at the 1% ethanol concentration, approximately lOO% of the theoretical yield was obtained. The 3% ethanol concentration reached 99% of the theoretical yield calculated on the basis of the substrate fermented and 47.8% for the substrate added. oxidation was reached. No steady maximum rate of 52 1% ! E co Hl ----·'\-\ ~ • 15'0 0 - E 00 0 ër-----· =CD ::r: pH ·-----:-.-u-rb-id_i_ty__ Q. A. 1-------: ~·- ....... acetate ~~ :~~ 1·5 .,0 ••• ...... :::1 ~ CD a. e0 e 300 3% 4·5 240< 800 - 7% ~. . 45 450 ·- -· . . -~ ethanol pH 1·5 1700 15 150 - - -- - · -- -- - · - -- - - · 0 turbidlty acetate 72 24 time Big.ll. 4·5 15100 in hours Effect of initial ethanol concentration on a continuous fermentation with A· suboxydans. 53 A 90 -1 ,.- 1 ,.- 3 ,__ 3 . 70 50 1-- 30 -il 3 10 7 7 J, ! 1 7 i l >o 0 c • ·s -• c 0 -• 8 :;: 0 c -• Ë r-- I 90 70 50 3C 1-- 3 10 7 J. 24 L 72 time Fig. 12. 7 1 .~ ln hours Percentage efficiency of acetate formation per 24 hour interval from the substrate fermented (A) and the substrate added (B) in a continuous fermentation with A. suhoxydans with the initial ethanol concentration set at 1, 3 or 7%. Effect of the Concentration of Corn Steep Liguor. The concentrations of corn steep liquor studied were ·1, 3 and 7%. The results (Fig. 13, Appendix Table XI) in- dicated that low concentrations of corn steep liquor do not faveur large yields of acetate. This fact, also evident at low concentrations of tryptone (Appendix Table III) indicates that low concentrations of the nitrogen source do not faveur high acetate yields calculated on the basis of the substrate added. Acetate formation is also accompanied by an increase in turbidity and a decrease in pH and ethanol concentrations. A slightly higher acetate yield was obtained at the 7% concentration than at either the 1 or 3%. The percentage efficiency calculated on the basis of substrate fermented (Fig. 14A, Appendix Table XII) indicated that approximately 80% of the theoretical yield was obtained for 3% corn steep liquor; the percentage efficiency calculated on the basis of the substrate added (Fig. 14B, Appendix Table XII) indicated that all concentrations of corn steep liquor gave yields that were below 50% of the theoretical yield. No steady rate of oxidation was reached. 55 1 (%) e E - 0 >.._ -o- ;:~: g ~ ~~ ·-G) - - ;E· oe 5o .r=o ethanol _ ·----·- JL-------·---- - · - - --· pH - ·~ ------· ~ .~ ; c . ~ o. turbidity --.. G) :c - 0 ~ ~ ln G) o. E 0 f E 15 150 ·-------· ~1·5 0 ~========~··==========~--------+-------~ 800 ' 3(%) :~~ t::bidity 45 450 _ _ _ _ _ 4·5 240( -· /~=- -· ./ 15 --------150 acetate 1·5 80( 0 _ turbidity 45 450 /. -----·~/ ·?'-·- . 15 150 - ------· 4· 5l240C • PH . ·~;~ / ' acetate 1·5 800 0 24 72 time Fig. 13. in hours Effect of the concentration of corn steep liquor on a continuous fermentation with A· suboxydans. A 90 ' ....-3 70 ,- ,__ 7 r-- 7 ·50 .--~ 1 3 ...-- 30 "ô 00::: 3 10 ,.... 1 1 ri, 1 3 7 L L c --., 0 0 c ..• .e L. 9o B 70 5 30 10 3 1 ~ 3 7 7 24 72 time Fig. 14. 3 7 1 J. ~ in hours Percentage of . efficiency _of acetate formation per 24 hour interval from the substrate fermen- . ted (A) and the substrate added (B) in a continuous fermentation with A. suboxydans with the concentration of corn steëp liquor set at 1,- 3 or 7%. 57 Effect of Addition of Large Volumes of Fresh Medium. This experiment was organized to combine all of the factors that were previously studied. The experiment was separated into two parts, A and B, three flasks per experiment. The results for acetate formation are presented in Fig. 15-1 Appendix Table XIII. After inoculation, the culture reached its peak of oxidation at 72 hours and then entered a stationary phase for 96 hours. At the end of this time (168 hours in- cubation time), 50 ml of broth were withdrawn and replaced by fresh medium in Experiment A and 10 ml in Experiment B. After 72 hours, the peak of oxidation occurred (240 hours incubation time) and 75.5% of the theoretical yield of acetic acid calculated on the basis of the substrate added (Fig. 16-2 Appendix Table XIV) was obtained for A while 11.3% was obtained for B. Experiments A and B were now treated in the same manner; 48 hours after reaching the peak of oxidation (288 hours incubation time) 50 ml of broth were withdrawn and replaced by 50 ml of fresh medium. The peak of oxidation oc- curred 72 hours after the refortification. (360 hours incubation time) The percentage efficiency calculated on the basis of the substrate added was 48.5% for A and 50.5 for B. (Fig. 16-2, Appendix Table XIV) One-half hour after the peak of oxidation the broth were withdrawn and replaced by 50 50 ml of ml of fresh medium 58 so that the stationary phase was extremely brief. The peak of oxidation occurred 72 hours after the refortification. (432 hours incubation time) The percentage efficiency cal- culated on the basis of the substrate added was 47.0 for A and 40.5 for B. (Fig. 16-2, Appendix Table XIV) The over-all percentage efficiency calculated on the basis of the substrate added indicated that 76.1% was obtained for Experiment A while 68.0% was obtained for Experiment B. The withdrawal of 50 ml of broth and replacement by 50 ml of fresh medium in both experiments gave uniform yields of acetate. The highest rate (1.0 mgm/ml/hr)of oxidation of ethanol to acetate occurred at 240 hours. The corresponding decrease in ethanol concentration during oxidation to acetate is shown in Fig. 15-2, Appendix Table XIII. 59 refortificotion A- 50ml A- 50ml B- IOml B-50ml B -50 ml E J ... G) G) E -; 30 0 G) u 0 10 ~ / •__A,'- 8__1 1 ~·-• 1 ~ !__....-: ~ B • ~ 1 1 • j . J/A!/' Q. 50 medium A- 50 ml 0 0 C7' with fresh ~ 2 ethanol reforti flcation to (3 %) 71~ E ~~ L. G) Cl. ·-i E 2100 a> E • _"t500 0 c 0 A,B .c -; 900 72 time Fig. 15 240 168 in 360 432 hours Effect of large amounts of fresh medium added at varying intervals on acetate formation (1) and ethanol utilization (2) in a fermentation with f!. suhoxydans. 60 90 A 8 70 50 30 ~ 10 ---- l. -- ___ __ ...... _._ Cll 2 C" 0 0 c c;: E - r-- A ..--A 8 1 '' 1 ' 1 r .--AB T 1 r-B 1 ~ 72 time Fig . 16. 3()0 240 in 432 hours Percentage efficiency of acetate format.ion as affefted by addition of fresh medium (as described in Fi g . 1 5) in a fermentation with ~· suboxvdans. 1 - Calculated on ba sis of suhstrate f ermented. 2 - Calculated en basis of substrate added . 61 v DISCUSSION The oxidation of ethanol to vinegar, with its active chemical ingredient as acetate, is of great importance because edible vinegar, by law, must be of biological origin. The main reason for this is that the characteristic flaveur of vinegar develops during the fermentation and it is difficult to create an artificial flaveur that is satisfactory as would be required in the synthetic process. There is, there- fore, no competition from the chemical industry though acetate can be manufactured synthetically from acetylene or by the catalytie oxidation of ethanol. One advantage of all syn- thetic processes is that there is no difficulty in coneentrating the acetate to any strength while ordinary vinegar must undergo careful chemical processing before a eoncentrated product can be obtained. Synthetic acetate is used, not for edible purposes, but for the manufacture of cellulose acetate, white lead, for precipitating casein from milk, for precipitating the latex from natural rubber and for numerous other purposes. Vinegar production, however, is essentially an aerobic fermentation. Two mechanisms of production have been proposed in the literature, and the process whereby molecular oxygen acts as the hydrogen accepter appears to be the more tenable one. All the mechanisms proposed show that 1 mole of ethanol is converted to 1 mole of acetate. CH3 - CH2 OH + o,. (Mol. wt. • 46) CH 3 COOH + H 0 (mol. wt. 2 = 60) Thus 1.304 grams of acetate can be obtained from 1 gram of ethanol if the biological conversion is complete. The work presented deals with the factors of ethanol concentration, nitrogen nutrition, pH and the effect of the addition of large volumes of fresh medium. One result round in all the experiments, though obvious, is that acetate formation occurs with an increase in turbidity and a decrease in pH and ethanol concentration. the production of The situation is analogous to 5 ketogluconic acid from glucose and many other similar fermentations. The ethanol studies for both the batch and continuous submerged fermentations indicate that !· suboxydans cannot oxidize the 5, 7 or 9% ethanol concentrations; the organism cannot grow at an initial ethanol concentration much greater than 3%. At 1% concentration the organism completely oxidized the ethanol to acetate. The results confirm the statements of Perlman et al (1953), Steel and Walker (1957) and Smart (1956), who showed in several different ways, that Acetobacter ~· that oxidize ethanol can hardly grow in concentrations greater than 4%. Although A· suboxydans does not oxidize initial ethanol concentrations much greater than 3%, it is possible that the organism can tolerate higher concentrations and oxidize such concentrations after a delayed lag phase. Since the Food and Drug Act in Canada requires that the concentration of acetate present in vinegar should not be less than 4.1%, an ethanol concentration of least 3.1% should be used to obtain the minimum desired strength. The nitrogen nutrition of this organism appears to be of paramount importance. The results indicate that low concentrations of the nitrogen source do not favour high acetate yields; thus it appears that the available nitrogen might be a limiting factor. Corn steep liquor and tryptone botb gave good growth and high yields of acetate; the liquor has the advantage that it is relatively cheap and the addition of synthetic growtb factors are unnecessary; tryptone, on the contrary, is an expansive product, and requires several growth factors for adequate growth of the organism. In general 3% corn steep liquor or 0.1% tryptone concentration appears to be satisfactory for supporting the growth of fermenting 3% ethanol. A· suboxYdans in Rao and Stokes (1953) showed that the available carbon source greatly influences the nitrogen requirement of Acetobacter species; thus future studies of the interaction between the types of carbon and nitrogen sources appear to be justified. The supplementary sources of nutrient - autolysed yeast and malt extract - supported the growth of A· suboXfdans quite satisfactorily. Allegeier et al (1954) used media containing either antolysed yeast and corn steep 64 liquor or autolysed yeast and Diamalt and obtained good results. The pH studies clearly indicate that A. suboxydans grows from pH 3.0 to pH 5.0. At pH 3.0, however, growth of the organism did not occur until 96 hours showing that low pH induces a prolongation of the lag phase. Tosic and Walker (1946 Part II) also reported that species of Acetobacter, one of which was A· suboxydans, show marked retardation of growth at pH 3.0 and no growth at pH 2.5. These workers also reported that A. suboxydans had an optimum growth range between 4.5 and 6.0. The present studies do not confirm this latter report because the optimum pH for this organism was found to be 4.25. The pH values 4.0 and 5.0 show uniform acetate yields based on the substrate fermented and the substrate added. At these latter pH values no further acetate was formed after 48 hours. These results indicate that the pH value 4.25 is best suited for the oxidation of ethanol to acetate with A. suboxYdans. The previous experiments show that if 5 ml, from a submerged culture, that had already reached its stationary phase, are inoculated into fresh medium, as at the start of a new experiment, the inoculated culture reaches its peak of oxidation in either 48 or 72 hours. Evidently the number of cells in an old culture is not as important as the volume of 'fresh medium added; thus fresh nutrient has a revitalizing , effect on the fermentation and therefore causes a rapid formation of young cells. Consequently, two simultaneous experiments were organised, A and B, three flasks per expertment. The difference between the values obtained for the theoretical yield, based on the substrate added (240 hours incubation time) was enormous for Experiment B. addition of 50 75.5% for Experiment A and 11.3% Subsequent withdrawals of 50 ml of broth and ml of fresh medium to both Experiments A and B indicate that uniform rates of oxidation occurred. The per- centage efficiencies based on substrate fermented showed that almost all the ethanol was converted to acetate, all trials. 90% or over in This experiment, using addition of large volumes of fresh medium to a culture in the stationary phase, could be criticized because of the number of variables involved. What is important, however, is the fact that the stationary phase can be decreased and a point reached whereby continuons withdrawal of the product and addition of fresh nutrient would create a steady rate of oxidation by the organism. This is in- deed, the main object of this investigation - to induce the organism to attain a maximum rate of oxidation of ethanol to acetate so that biological commercial production could be increased with a decrease in the fermentation time. In this latter respect, the continuous submerged fermentation is of greater importance than the batch method. One great disadvantage of the 66 pontinuous submerged fermentation method is that contamination could be hazardous, but this does not present a difficult problem in the vinegar fermentation since most ether species of bacteria cannot grow at such low pH values. The advantages of continuons submerged fermentation greatly outweigh its disadvantages; for instance, there is a marked reduction in fermentation time as is clearly illustrated by the 96 hours required for the peak of oxidation in the batch fermentation studies compared to 48 or 72 hours for the continuous fermentation studies; also, the factors such as pH and nutrient can be studied without changing the conditions as is characteristic of the batch fermentation; finally,the fact that a steady rate of oxidation is possible makes the continuous submerged fermentation method superior to the batch fermentation method, to the extent that manufacturers of vinegar might turn to this method of production for higher yields. Severa! investigators report rates of acetate formation from ethanol in different ways. The following data compare the rates of oxidation found in sorne of the work of these investigators to the rate found in t his present work. Author Fermentation type Allegeier et al (1953) Frings type 1.16 Hromatka (1954) Submerged 4.8 Frings 0.48 Continuous submerged 1 - Overall range 0.31 to 0.41 2 - Best conditions 1.00 Frings (Prescott 1949) & Dunn, Walke (1958) Rate mgm of acetate/ml/hr (Approx.) The best conditions for oxidation in this investigation occur with the experiment where additions of large volumes of fresh medium were made to the submerged fermentation in its stationary phase. This rate of 1.0 mgm/ml/hr that was found is a rather reasonable rate of oxidation and compares quite favourably with those of other workers with the exception of Hromatka (1954). However, under no circumstance, in the present investigation, except in the latter conditions described, was a steady rate of oxidation approached. Finally, the use of pure cultures of Acetobacter ~· for oxidation of ethanol to acetate, as done in this in- vestigation, is a commercial possibility, although the cost involved in such an aseptic operation could make the process uneconomical. Possibly, a mutant strain of A· suboxydans could be selected that would produce vinegar at rates presently unknown in the commercial processes. 68 VI SUMMARY A· suboxydans can oxidize ethanol to acetate quite satisfactorily, using the submerged fermentation method, when autolysed yeast and malt extract are used as supplementary sources of nutrients. A· suboxydans in beth the batch and continuous fermen- tation methods, gives high acetate yields at 1 or concentration but not at the A· suboxYdans oxidizes containing 0.1% tyrptone or 3% ethanol 5 or 7% levels. 3% ethanol to acetate 3% corn steep liquor. in medium These concentrations of the nitrogen source appear to be minimal values since lower concentrations do not faveur high acetate yields. A· suboxydans grows at pH values between 3.0 and 5.0. No growth occurs below pH 3.0 or above pH 6.0. The optimum pH value is 4.25. Addition of large volumes of fresh medium containing ethanol faveur rapid oxidation of the ethanol thereby giving high yields of acetate. The continuous submerged method of fermentation is superior to the batch fermentation method because higher uniform rates of oxidation of ethanol to acetate were found. This accompanied higher fermentation efficiencies based on either the amount of ethanol fermented or the amount added. VII REFERENCES ALLEGEIER, R.J., WISTHOFF, R.T. and HILDEBRANDT, F.M. 1953 Pilot plant vinegar generatcrs. Ind. and Eng. Chem. 45: 489-494 ----------·-· 1954 Packing for vinegar generators. Ind. and Eng. Chem. 45: 2023-2026 BADDILEY, J., TRAIN, E.M., NOVELLI, G.D. and LIPWÂNN, F. 1953 Structure of Co-Enzyme A. Nature 171: 76 BRANNT, W.T. 1900 A practical treatise on the manufacture of vinegar and acetates, eider, fruit and wines and the preservation of fruits, vegetables, meat, fish and eggs. (2nd Edition) Henry Carey Band & Co., Phila., Pa. BFEED, R.S., MURRAY, E.G.D. and SMITH, A.P. Bergey's Manual of Determinative Bacteriology. (7th Edition) The Williams and Wilkins Co., Baltimore. 1957 CONWAY, E.J. 1947 Micro-diffusion analysis and volumetrie errer. Crosby, Lockwood and Son, London, E.C. 4. FRATEUR, J. 1950 Ft~MEP, Essai sur la systematique des Acetobacters. La Cellule, 53. E.I., BANTZ, A.C. and UNDERKOFLER, L.A. 1944 The use of alfalfa extract to supply nutrients for the growth of Acetobacter suboxydans. Iowa State Coll. Journ. Sei. 18: No. 4 369-376 70 HALL, A.N., TIWARI, K.S. and WALKER, T.K. 1952 The influence of pH value and of carbon source on the Nutritional Requirements of Acetobacter suboxydans. Biochem. J. (London) 51: 36 HANSEN, A.E. 1935 Making vinegar by the Frings process. Food Ind. 7: 277-312 HROMATKA, O. and EBNER, H. 1950 Researches in vinegar fermentation. Biol. Abs. Vol. 24: No. 11 (33561) 1954 Procedure for the production of carboxy11c acids. Austrian patent No. 179283. KARABINOOS, J.V. and DICKEN, M. 1944 LAMPEN, J.o., 1942 The Isolation of Nicotinic Acid from Mi1k and its Ro1e as an Essential Growth Factor for A. suboxydans. Arch. Eiochem. 4: 211 UNDPRKOFLER, L.A. and PETERSON, W.H. p-Aminobenzoic acid. A growth factor for Acetobacter suboxYdans. J. Biol. Chem. 146: 277-278 LIEFSON, E. 1954 The flagellation and taxonomy of species of Acetobacter. Antonie van Leeuwenhoek. J. M1crobio1. Serol. 20: 102-110 LIGGETT, R.W. and KOFFLER, H. 1948 Corn steep liquor in microbiology. Bact. Rev. 12: 297-311 MAXON, WILLIAM D. 1955 Continuous fermentation. App. Micro. 3: 110-122 71 NEISH, A.C. Ana1ytica1 methods for bacterial fermentations. National Research Council No. 2952, Ottawa. 1952 PERLMAN, D., TEMPEL Jr. A.E. and BROWN, W.E. Fermentation. Ind. and Eng. Chem. 1953 45: 1944-1969. PRESCOTT, S.C. and DUNN, C.G. Industrial Microbio1ogy. (2nd Edition) McGraw Hill Book Co. Inc., N.Y. 1949 RAO, M.R.R. and STOKES, J.L. Utilization of ethanol by acetic acid bacteria. J. Bact. 66: 634-638. 1953 RAO, M.R.R. Acetic acid bacteria. Ann. Rev. Micro. 11: 1957 RAINBOW, C. 317-338. and MITSON, G.W. 1953 Nutritional requirements of acetic acid bacteria. J. Gen. Microbiol. 9: 371-375. SHIMWELL, J.L. 1939 Some facts and fallacies in brewing bacteriology. Wallerstein Labs. Comm. 2: 55. 1948 Brewing Bacterio1ogy IV. bacteria. Wallerstein Labs. Comm. The acetic acid 11: 27-39. SMART, C.E. 1956 Rates of acetic acid formation. PhD. Thesis. McGill University. 72 SMYTH, H.F. and OBOLD, W.L. 1930 The utilization of Bacteria, Yeast and Molds in industrial processes. The Williams and Wilkins Co., Baltimore. SOLTERO, F.V. and JOIDfSON, M.J. 1954 Continuous addition of glucose for evaluation of penicillin producing cultures. App. Micro. 2: 41-44 STANIER, R.Y. and van NIEL, C.B. 1941 The main outlines of bacterial classification. J. Bact. 42: 437-466 STEEL, R.S. and WALKER, T.K. 1957  comparative study of cellu1ose-producing cultures and ce1lulose-1ess mutants of certain Acetobacter ~· J. Gen. Micro. 17: 445-452 STOKES, J.L. and LARSEN, A. 1945 Amine acid requirements of Acetobacter suboxydans J. Bact. 49: 495-501 TOSIC, J. and WALKER, T.K. 1946 Part I - A procedure for the characterization of the acetic acid bacteria. J. Soc. Chem. Indus. 65: 104-107 1946 Part II - A procedure for the characterization of the acetic acid bacteria. J. Soc. Chem. Indus. 65: 180-184 TREVELLYAN, W.E., PROCTER, D.P. and HARRISON, J.S. 1950 Detection of sugars on paper chromatography. Nature 166: 444 UNDERKOFLER, L.A. and HICKEY, R.J. 1954 Industria1 fermentation. Chem. Pub. Co. Inc., N.Y. 73 UNDERKOFLER, L.A., BANTZ, A.C. and PETERSON, W.H. 1943 Growth factors for bacteria. J. Bact. 45: 183-190. VAUGHN, R.H. 1942 The acetic acid bacteria. Wa11erstein Labs. Comm. 5: 5-26. WALKER, T.K. and TOSIC, J. 1946 The characterization and identification of acetic acid bacteria. Journ. Inst. Brew. 52: 238-249. WALKER, T .K. and KULKA, D. 1949 Comparative studies of Acetobacter ~· with particular reference to beer contaminants. Wa1lerstein Labs. Comm. 12: 7-28. VIII APPENDIX TABLES 74 TABLE I Effect of initial ethanol and tryptone concentrations on acetate formation at 72 hours in a batch fermentation with A· suboxydans. % Tryptone 0.05 Ti me in hours pH Acetate meq/100 ml 0 24 48 72 4.5 4.4 4.3 4.2 1.1 1.62 1.7 2.24 ~20 3 0 24 48 72 4.5 4.5 4.3 4.0 1.1 1.63 ·1.7 2.5 2850 1495. 1036 805 5 0 24 48 72 4.5 4.5 4.4 4.4 1.1 1.47 1.5 2.4 4~50 1 40 1380 1380 7 0 24 48 72 4.5 4.5 4.4 4.5 1.1 1. 5.6 1.6 1.7 6650 2645 2415 2185 9 0 24 48 72 4.5 4.5 4.4 4.4 1.1 1.1 1.1 1.4 8550 4140 3680 2530 % Ethanol 1 Residual ethanol · mgm/100 ml 950 62 575 75 Continued TABLE I % Tryptone 0.1 Time in hours pH Acetate meq/100 ml 1 0 24 48 72 4.5 4.1 3.1 2.9 1.1 3.96 12.0 13.9 905 805 575 230 3 0 24 48 72 4.5 4.1 3.0 2.7 1.1 3.9 33.2 5o.o 2850 862 230 115 0 24 48 72 4.5 4.5 4.2 4.1 1.1 1.~ 1. 2.5 4~50 1 40 14~5 13 0 7 0 24 48 72 4.5 4.5 4.5 . 4.5 1.1 1.56 1.6 1.9 6650 1840 1380 1265 9 0 24 48 72 4.5 4.5 4.5 4.5 1.1 1.68 1.67 1.95 8550 2645 2415 2185 % Ethanol Residual ethanol mgm/100 ml .TABLE I % Tryptone 0.3 Cont inued Time in ,hours pH Acetate meq/100 ml 1 0 24 48 72 4.5 4.5 4.4 3-7 1.1 1.65 1.7 7.2 é50 62 575 515 3 0 24 48 72 4.5 4.5 4.4 3-7 1.1 1.~ 2850 14é5 13 0 1265 5 0 24 48 72 4.5 4.5 4.4 4.5 1.1 1.82 1.86 2.5 4750 1980 1495 1265 7 0 24 48 72 4.5 4.5 4.3 1.1 3.3 5.1 5.0 6650 2530 2300 2185 0 24 48 72 4.5 4.5 4.3 1.1 1.2 1.5 8550 3105 1980 % Ethanol 9 4.4 4.2 1. 12.5 1.7 Residual ethanol mgm/100 ml 1840 77 1'ABLE II The percentage etficiency of acetate formation calculated tor 72 hours on the basis of substrate fermented and substrate added in a batch fermentation with !• suboxYdans at 72 hours suppl1ed with different ethanol concentrations. % Tryptone 0.05 0.1 . % Ethanol 3 5 7 9 27.4 5.6 3.2 0 0 10.8 4.0 2.3 0 0 1 ~1.7 866·~ r, 2.4 0 0 1 3 5 7 9 0.3 Percentage efficiencY Substrate fermented Substrate added 1 3 5 7 9 4.1 3.4 0 0 86.7 33.3 3.4 0 0 3é·7 .5 2.4 0 0 1 78 TABLE III Effect of tryptone concentration on acetate formation in a batch fermentation of % Tryptone 0.01 Time in hours 3% ethanol with Acetate pH meq/100 ml A· suboxYdans. Turbidity nehpelos/ml 68 84.0 84.1 Residual ethanol mgm/100 ml 48 72 96 48 72 96 3.4 3.1 3.0 26.7 29.6 32.6 3.2 2.9 2.9 32.6 45' .1 47.0 100 104 106 1265 1070 993 1135 750 425 0.3 48 72 96 3.2 3.1 3.1 34.2 38.6 45.0 99 102 108 875 590 400 3.0 48 72 96 48 72 96 3.6 3.2 3.2 4.4 4.2 3.9 27.6 43.0 45.0 92 lOi 10 9.0 9.6 22.0 20 22 68 1137 650 420 400 2100 1561 0.1 4.0 79 TABLE IV Percentage efficiency of acetate formation calculated on the basis of substrate fermented and substrate added in a batch fermentation with A· suboxydans supplied with 0.01 or 0.1% tryptone. % Tryptone o.o1 0.1 Time in hours 48 Perpentage efficiencY Substrate fermented Substrate added 43.1 72 77.5 76.5 47.7 96 79.3 51.6 48 87.4 52.6 72 96 98.4 72.8 89.1 76.1 80 TABLE V ~ffect of initial pH on a continuous fermentation with A· suboxYdans. Initial pH Sample pH 0 1 2 3 4 1.2 2.2 3.1 4.0 5.0 6.1 12.0 6.0 4.5 3.6 2.1 1.0 70 70 70 70 70 70 2850 2850 . 2850 2850 2850 2850 1 2 3 4 1.2 2.1 3.1 3.8 4.8 6.0 12.0 6.0 4.5 3.7 2.2 1.0 70 2810 2800 2800 2800 2812 2804 1 2 3 4 1.2 2.1 3.1 3.6 4.0 8.0 11.9 5.9 4.5 44.1 37.6 1.0 80 80 80 190 2~g 3000 3008 3004 1060 1410 3050 1.3 2.0 3.0 4.1 4.8 9.2 11.9 5.9 4.5 44.1 37.5 1.0 80 80 140 210 236 80 3380 3392 3420 1360 1742 3420 g 24 g 48 g 72 1 2 3 4 g Acetate meq/100 ml Turbidity Residual nephelos ethano~, per ml mgm/100 ml Time in Hours ~g 140 140 70 81 TABLE V Time in hours Initial pH 1 2 3 4 l Sample pH 1.3 1.9 2.5 Continued Turbidity Acetate nephelos meq/100 ml per ml 11.8 5.7 4.0 30.0 44.0 10.0 1.0 4.9 37.5 80 80 190 210 2~g Residual ethanol, mgm/100 ml 3600 3610 2310 1o1o 1990 3647 TABLE VI Percentage efficiency of acetate formation calculated per 24 hour interval on the basis of substrate fermented and substrate added in a continuous fermentation with A· pH suboxydans, with the initial pH set at "Time in hours 3, 4 or 5. Percentage efficiencY Substrate fermented Substrate added 3.0 24 48 72 96 0 0 0 86.3 0 0 0 21 4.0 24 48 72 96 61.5 90.4 0 0 1 59.6 0 0 5.0 24 48 72 96 81.6 94.5 0 0 1 52.1 0 0 . TABLE VII · Effect of initial pH on a continuous fermentation with A· suboxYdans. Time in hours ~ Initial pH Sample pH Turbidity, Residual Acetate nephelos ethanol, meq/100 ml per ml mgm/100 ml 0 3.5 3.75 4.0 4.25 4.5 5.0 3.5 3.75 4.0 4.25 4.5 5.0 5.0 4.7 3.2 3.0 3.7 1.6 70 70 70 70 70 70 2850 2850 2850 2850 2850 2850 24 3.5 3.75 4.0 4.25 4.5 5.0 3.2 2.4 3.2 3.3 3.5 3.6 5.4 22.6 20.0 26.0 17.0 17.0 140 180 180 1é0 1 0 180 2820 2010 2062 1850 2030 2152 48 3.5 3.75 4.0 4.25 4.5 5.0 3.0 3.2 3.4 3.5 4.4 27.6 36.0 42.0 44.2 37.0 27.0 230 220 220 260 230 190 1870 1064 1000 650 1263 1834 3.5 3.75 4.0 4.25 4.5 5.0 3.6 3.7 4.3 4.4 4.8 5.6 27.6 36.0 42.0 44.2 37.0 27.0 240 245 250 250 2020 1260 1271 930 1492 2138 ' 72 3·3 2~0 1 0 84 Time in hours 96 Initial T4BLE VII Continued Sample pH pH Acetate meq/100 ml 3.5 3.75 4.0 4.25 4.5 5.0 3.7 4.0 4.5 4.6 4.9 6.0 27.0 35.8 42.0 44.0 36.8 27.0 Turbidity, nephelos per ml 240 240 240 250 230 190 Residual ethanol, mgm/100 ml 2200 1510 1520 1221 1740 2328 TABLE VIII Percentage efficiency of acetate formation ca1cu1ated per 24 hours interva1 on the basis of substrate fermented and substrate added in a continuous fermentation with A· suboxYdans, with the pH set as indicated. pH Time in hours Percentage efficiencY Substrate fermented Substrate added o.6 3.5 24 48 72 96 61.5 99.0 0 0 3·75' 24 48 72 96 98.0 100.0 24 48 98.1 99.8 0 0 2~.2 72 96 100.0 99.4 0 0 i7.2 9.8 0 0 4.5' 24 48 72 96 98.9 99.4 0 0 28.4 46.3 0 0 5.0 24 48 9é·' 9 .5' 0 24.4 25.8 0 0 4.0 72 96 4.25' 24 48 72 96 0 0 Q 40.3 0 0 28.9 54.2 0 0 5 .2 0 0 86 TABLE IX Effect of initial ethanol concentration on a continuous fermentation with A. suboxYdans. % Ethanol Time in Acetate TurbiditY Residual ethanol _hours pH .meq/100 ml .nephelos/ml . mgm/100 ml 0 24 48 72 96 4.~ 3. 3.1 3.1 3.1 1.0 0.4 20.1 20.0 20.1 45 50 190 220 220 950 930 5 260 490 3 0 24 48 72 96 4.3 3.9 3.2 2.9 2.9 1.0 2.4 14.6 36.6 36.0 45 47 140 250 250 2850 25é6 19 0 1100 1392 7 0 24 48 72 96 4.3 4.0 3.9 3.9 3-9 1.0 0.2 0.3 0.3 0.3 45 46 47 47 47 6650 6,300 6280 6400 6620 1 .TABLE X .Percentage efficiency of acetate formation calculated per 24 hour interval on the basis of substrate fermented and substrate added in a continuons fermentation with A· suboxYdans with the initial ethanol concentration set at 1, 3 or 7%. % Ethanol Time in hours Percentage efficiencr Substrate fermented Substrate added 1 24 48 72 96 92.3 99.9 0 0 1.9 100.0 0 0 3 24 48 72 96 ~7.5 3.4 3.0 21.1 47.8 0 7 24 48 72 96 99.5 0 0 0 0 0 0 0 0 0 88 TABLE XI Effect of the concentration of corn steep liquor on a continuous fermentation with Corn steep . liquor 1 0 72 96 7 suboX1dans. Time in Acetate Turbidity Residual ethanol hours . pH . meq/100 ml nephelos/ml · mgm/100 ml 24 48 3 A· 0 24 48 72 96 0 24 48 72 96 4.4 4.4 4.3 3.9 1.0 1.0 3.0 9.2 14.4 190 190 266 360 440 285'0 2800 2630 245'0 25'00 4.4 3. 3.5 3.5 1.0 1.4 17.2 25.0 25'.0 190 266 422 512 5'20 285'0 2802 2270 1900 2200 4.4 4.4 3.6 3.4 3.4 1.0 1.8 25.6 27.4 27.3 190 210 520 540 542 2850 2790 1704 135'0 1704 3.7 4.~ TABLE XII Percentage efficiency of acetate formation ca1cu1ated per 24 hour interva1 on the basis of substrate fermented and substrate added in a continuous fermentation with A· suboxYdans with the concentration of corn steep 1iquor set at 1, 3 or % 7%. Percentage efficiency Substrate fermented Substrate added Corn steep 11quor Time in hours 1 24 48 72 96 24 48 72 96 0 17.3 g3.9 2.1 0 2.9 ~7.0 1.7 51.7 0 o.6 23.0 13.9 0 24 48 61.5 76.6 2.6 0 1.2 36.8 0.9 0 3 7 72 96 é·6 .5 90 TABLE XIII Effect of large amounts of fresh medium added at varying intervals on acetate formation and the ethanol utilization in a fermentation with Time in hours Medium added, ml A· pH suboxydans. Acetate meq/100 ml Turbidity nephelos/ml Residual ethanol, mgm/100 ml # ·EXJ2 e riment A: 0 72 240 360 432 0 50 50 50 ~:Qer;l.ment 0 10 50 50 # 4.2 3.6 3.2 3.2 2.9 3.0 40.7 50.2 46.6 52.4 110 280 268 290 310 2850 1100 630 1398 1500 4.2 3.6 4.0 3.2 3.0 3.0 40.7 27.0 45.0 49.1 110 280 260 305 300 2850 1100 2500 # B: 0 72 240 360 43~ Triplicata determinations. î~é6 91 'l'ABLE XIV Percentage efficiency of acetate formation as affected by addition of fresh medium (as described in Fig. 15) in a fermentation with Medium added, ml A· suboxydans. Time in hours Percentage efficiency Substrate fermented Substrate added Ex:eeriment A: 50 50 50 ~nerim~nt 10 50 50 432 360 98.8 96.9 95.2 99.0 60.7 75.5 48.5 47.0 72 240 360 432 98.8 92.1 9é.l 9 .8 60.7 11.3 50.5 40.5 72 240 ;e:
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