“SCG Chemicals... …Chemicals Basics” @ SCG Hall 1 March 3, 2014 -1- -2- Starting from oil and gas industry Primary Gas (Non-associated Gas) Associated Gas Crude Oil Gas Well Oil Well -3- 3 Oil for chemicals 3% Crude Oil 6% Petroleum gas - e.g. LPG Naphtha – Chemicals feedstock Alternative outlet (upgrade to gasoline) 22% 6% 34% Refinery 20% 9% Gasoline Kerosene/Jet Fuel Gas oil or Diesel distillate Heavy gas or Fuel oil Petroleum Coke, Fuel Oil, Asphalt -4- 4 Two types of gas Only wet gas is suitable for chemicals industry. Dry Gas Wet Gas 5% Butane & Others Propane Ethane 95% <5% Butane & Others 5% Propane 5-15% Ethane Methane 70-90% -5- Methane Gas for chemicals 70-90% Methane - Fuel i.e. Power Plant - Feedstock for Methanol 5-15% Ethane - Chemicals Feedstock Gas 5% Propane - Heating LPG - Chemicals Feedstock <5% Gas Separation Plant (GSP) Butane Small Natural Gas Liquid (NGL) Not all natural gas fit for chemicals feedstock. Many are lack of ethane composition. -6- 6 Conventional Chemicals Feedstock Ethane Pros (+) Relatively cheaper feedstock Cons (-) No product variety, only for ethylene (C2) production (-) Subject to local availability, due to uneconomical bulk transportation LPG Naphtha Pros (+) Good yield of ethylene (C2) and propylene (C3) (+) Lower price in summer Pros (+) High product variety, 50-60% yield as by-product Cons (-) High price and limited supply in winter Cons (-) Relatively more expensive -7- (non-ethylene, non-propylene) (+) Easy to transport 7 Chemicals Chain Feedstock Process Ethane Ethane Cracker Product Ethylene (C2) Propylene (C3) LPG Naphtha Cracker Naphtha Mixed C4 Aromatics • Benzene (C6) • Toluene (C7) • Mixed Xylene (C8) -8- 8 Ethylene chain (C2) …….Raw materials for polyethylene (PE) and PVC Others 8% Styrene Monomer 7% Polyethylene 60% PVC 11% Ethylene Oxide 14% -9- 9 Four mains categories of Polyethylene (PE) and its characteristic HDPE MDPE Stiffness LLDPE LDPE Toughness - 10 - 10 Beside from resins production, more value can be added by compounding process Compounding = Resin + Coloring + Additive HDPE Pipe and fitting compound MDPE Roto molding compound HDPE Wire and cable compound - 11 - 11 Polyvinyl Chloride (PVC) H2 Ethylene (C2) Ethylene (C2) Chlorine EDC VCM Salt Water Caustic Soda PVC Resin PVC Compound Finished Product - 12 - PVC Resin Chemicals Chain Feedstock Process Ethane Ethane Cracker Product Ethylene (C2) Propylene (C3) LPG Naphtha Cracker Naphtha Mixed C4 Aromatics • Benzene (C6) • Toluene (C7) • Mixed Xylene (C8) - 13 - 13 Propylene Chain (C3) ……Raw materials for polypropylene (PP) Cumene 4% Others 3% Acrylonitrile 9% Oxo Alcohol 7% Acrylic Acid 4% Polypropylene 65% Propylene Oxide 8% - 14 - 14 Polypropylene (PP) and its characteristic Homopolymer Block copolymer Stiffness Random copolymer Toughness - 15 - High-value polypropylene resins and compound PP Medical PP Automotive PP Electrical appliance - 16 - 16 Chemicals Chain Feedstock Process Ethane Ethane Cracker Product Ethylene (C2) Propylene (C3) LPG Naphtha Cracker Naphtha Mixed C4 Aromatics • Benzene (C6) • Toluene (C7) • Mixed Xylene (C8) - 17 - 17 Mixed C4 ……Raw materials for butadiene (BD) and MMA Synthetic Rubber (BR, SSBR) Butadiene (BD) Mixed C4s Signboard MMA Auto Parts LCD/LED TV - 18 - 18 New movements in chemicals industry Process Feedstock Product Coal-to-Olefins (CTO) Coal Ethylene (C2) Propylene(C3) Methanol-to-Olefins (MTO) Methanol Ethylene (C2) Propylene(C3) Propane Dehydrogenation (PDH) Propane Propylene (C3) - 19 - Investments and Challenges in China (Inner Mongolia) Coal to Olefins (CTO) (Coastal Area) • High investment • Remote location, far away from demand • Water supply availability • Environmental concerns Methanol to Olefins (MTO) Propylene Dehydrogenation (PDH) • Feedstock security. it requires significant volume of imported methanol - 20 - • High feedstock cost during winter season due to heating demand Future chemicals development Ethylene global supply 200 MT in 2020 Propylene global supply 140 MT in 2020 New gas cracker (PDH) 14% Naphtha 48% Conventional Gas 43% Naphtha 47% Coal&Others 14% Refinery 25% Coal & Others 5% New shale gas crackers 4%: Potential delay due to permit approval 72% liquid base = marginal price setter - 21 - SCG Chemicals At a Glance ROC (SCG 67%) C2 800 KTA C3 400 KTA HDPE MDPE LLDPE LDPE PP PVC BD SM MOC (SCG 67%) C2 900 KTA C3 800 KTA Chandra Asri Petrochemical (SCG 30%) C2 600 KTA C3 320 KTA Key Achievements • • • • • • Stabilize operations Refinancing Butadiene Project Synthetic Rubber Project Debottleneck Project Naphtha Procurement HDPE Long Son Petrochemical (SCG 46%) • • • • Signed long-term feedstock agreement Signed land lease advance agreement (400 Hectares) Appointed financial advisor During bidding for engineering, procurement and construction contractor and securing necessary financing. SCG Chemicals (Map Ta Phut) Long Son Petrochemical Complex LLDPE PP SM Chandra Asri Petrochemical BD - 22 - 22 SCG Chemicals Group …over 60 companies & more than 5,000 employees Subsidiaries CRACKER •Rayong Olefins •Map Ta Phut Olefins PE/PP •SCG Plastics •SCG Performance •Thai Polyethylene •SCG ICO Polymers PVC •Thai Plastics and Chemicals •Nawa Plastics SERVICE •Map Ta Phut Tank Terminal •REPCO SCG-Dow JV SCG-Mitsui JV SCG-MRC JV LLDPE PP Compound •Thai MMA SM/PS •Grand Siam Composites •Mitsui Advance Composite (Zhongzan) Film C4 & BR/SBR •Siam Polyethylene •Siam Styrene Monomer •Siam Polystyrene ELASTOMER • Siam Tohcello Siam Synthetic Latex PO •MTP HPPO Manufacturing PTA/PET •Siam Mitsui PTA •Thai PET Resin MMA/CCS Others JV •Bangkok Synthetics MELAMINE •Thai MFC Overseas INDONESIA • (Complex) Chandra Asri Petrochemical • (PVC) PT TPC Indo Plastic and Chemicals • (Terminal) PT Siam Maspion Terminal VIETNAM •(PVC) TPC Vina •(Compound) Viet Thai Plaschem, Chemtech USA •(Technology) GTC SERVICE •Rayong Tank Terminal - 23 - - 24 - 24
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