Laboratory Chemical Handling Manual Safe Handling & Storage of Methylated Spirits METHOD C304 Intent Description Use Storage Spill Disposal Hazard First aid Technical 1.Intent This laboratory technique describes the processes for use, storage, spill resolution and disposal for methylated spirits. The technique also provides information on fire, explosion and hazards as well as first aid treatment. 2. Product description Methylated spirits is a Class 3: Flammable Liquid and has damaging properties as follows: Methylated spirits toxicity information Inhalation Vapour levels of 5,000 to 10,000 ppm will irritate the mouth, throat, nose and respiratory system. Inhalation may lead to coughing, intoxication, nausea, dizziness, initial mental excitement, drowsiness, stupor and coma. Ingestion Bitter taste. Can cause intoxication, flushing, mental excitement, central nervous system depression, headache, nausea, dizziness, incoordination, impaired judgement, dullness, stupor and coma. Skin Will dry out the skin, which may lead to redness and irritation. Reported to be absorbed through damaged skin, leading to similar symptoms as when swallowed. Eye Liquid is a severe irritant. Vapour levels of 5,000 ppm will cause irritation and tearing. Chronic Effects Chronic exposure to vapour may result in headache and symptoms of central nervous system depression. Absorbed into the body by inhalation and ingestion. Excessive acute absorption may cause central nervous system depression. Excessive chronic absorption may result in liver injury. Excessive ingestions can lead to alcoholism. E LL U Issue date: November 2011 D RO T N PY O O NC C page 1 of 14 Laboratory Chemical Handling Manual Safe Handling & Storage of Methylated Spirits METHOD C304 Intent Description Use Storage Spill Disposal Hazard First aid Technical 3. Use of methylated spirits 3.1 Mandatory PPE When handling methylated spirits, ensure you utilise the following mandatory PPE: • Long-sleeved 100% cotton shirt and full-length 100% cotton trousers. For additional protection, a knee-length 100% cotton laboratory coat (with long sleeves which clip at the wrist) can also be worn. • Nitrile, super nitrile or butyl rubber gloves. • Eye protection: either safety glasses, spectacles, goggles or face shield (complying with AS 1337). • Enclosed safety shoes (complying with AS 2210). 3.2Precautions When handling methylated spirits: • It is advisable to apply a barrier cream to the hands prior to use. • Always have at least one other person present in the laboratory. • Keep containers closed and in an upright position when not in use. • Keep containers away from sources of heat (including hot plates, Bunsen burners, ovens and sunlight). • Use only in a well ventilated area. • Maintain a high level of personal hygiene when using methylated spirits, by always washing hands before eating, drinking, smoking or using toilet facilities. • It is advisable to apply a moisturiser after washing hands. E LL U Issue date: November 2011 D RO T N PY O O NC C page 2 of 14 3.3Decanting When decanting methylated spirits, the following must be observed: • Decanting must be carried out in a fume cupboard (do not inhale vapours). • Decanted aliquots can be stored in reagent bottles. • Never return decanted aliquots to the supply container. • Dispose of unused aliquots in an appropriate manner (see Section 6: Disposal). • Before decanting from one metal container to another metal container, connect an earthing strap between the containers or have one or both of the containers connected to an earthing rod. Video 1: Decanting 3.4Labelling Containers must be appropriately labelled. Containers with a capacity larger than 500 mL: E LL D RO T N PY O CO Figure 1: Labelling on containers >500 mLNC U Issue date: November 2011 page 3 of 14 Labels on containers require the following information: • Product and chemical name. • Dangerous goods class (e.g. Class 3: Flammable Liquid). • United Nations (UN 1170) number. • Ingredients and formulation details where relevant. • Risk phrases. • Safety phrases. • First aid procedures. • Emergency procedures. • Details of manufacturer or importer. • Reference to MSDS. Containers with a capacity smaller than 500 mL: Labels on containers require the product and chemical name. Figure 2: Labelling on wash bottle <500 mL E LL U Issue date: November 2011 D RO T N PY O O NC C page 4 of 14 3.5 Carrying methylated spirits Methylated spirits containers are to be transferred as follows: • Wash bottles and flasks <1.5 L may be transferred by hand. • Small (<2.5 L) and medium containers (up to 2.5 L) must be carried using a laboratory carrier. • Containers with a mass of 20 kg or larger must be transferred using a trolley. Figure 3: Labelling on reagent bottle <500 mL E LL U Issue date: November 2011 D RO T N PY O O NC C page 5 of 14 Laboratory Chemical Handling Manual Safe Handling & Storage of Methylated Spirits METHOD C304 Intent Description Use Storage Spill Disposal Hazard First aid Technical 4. Storage of methylated spirits To prevent injury to personnel, damage to equipment and to meet legislative storage requirements, methylated spirits is to be stored as follows: 4.1 Storage general Methylated spirits, being a flammable liquid is to be stored as follows: • Monitor containers for deficiencies such as damage or leaks on a monthly basis. • Store in an approved container with appropriate labelling. • Keep containers tightly closed when not in use and protected against physical damage. • Prevent vapours collecting in enclosed or low lying areas. • Never store with food, beverages or food packaging. Methylated spirits cannot be stored with any of the following substances: Class Definition Chemicals included in this class 1 Explosives – 2.1 Flammable Gases Liquid Petroleum gas, Dymark Spray and Mark Aerosol (paint), Hydrogen (compressed). 2.3 Toxic Gases – 4.2 Spontaneously Combustible Substances Activated Charcoal. 5.1 Oxidising Agents Ammonium Nitrate, Hydrogen Peroxide, Perchloric Acid, Silver Nitrate, Potassium Permanganate, Chromic Acid. 5.2 Organic Peroxides – 6 Toxic Substances (where toxic substances are cyanides and corrosives are acids) Ammonium Oxalate, Mercuric Iodide, Phenol crystals and solution, Barium Chloride (6.1), Chloroform (6.1), Methyl Orange (6.1), Potassium Chromate (6.1), Trichloroethylene (6.1). Radioactive Substances Americium/Berylium, Cesium. 7 U Issue date: November 2011 E LL D RO T N PY O O NC C page 6 of 14 Class Definition Chemicals included in this class 9 Miscellaneous Dangerous Goods Lead (metal plate), Magnesium (tooling plate/slab). 4.2 Laboratory storage • For quantities of 20 litres or less, store in a bunded, vented flammable liquid storage cabinet (complying with AS 1940). • Storage cabinets must be located away from sources of heat such as hot plates, Bunsen burners, ovens and sunlight. • Have appropriate fire extinguishers available near any storage area. Suitable extinguishers include carbon dioxide, dry chemical and foam. 4.3 Bulk storage • For bulk storage, e.g. 200 litre drums, store in a secure, well ventilated, bunded storage area. • Have appropriate fire extinguishers in and near any bulk storage area. Suitable extinguishers include carbon dioxide, dry chemical and foam. E LL U Issue date: November 2011 D RO T N PY O O NC C page 7 of 14 Laboratory Chemical Handling Manual Safe Handling & Storage of Methylated Spirits METHOD C304 Intent Description Use Storage Spill Disposal Hazard First aid Technical 5. Spill resolution Spills or leaks of methylated spirits must be cleaned up immediately. 5.1 Mandatory PPE • Long-sleeved 100% cotton shirt and full-length 100% cotton trousers. For additional protection, a knee-length 100% cotton laboratory coat (with long sleeves which clip at the wrist) may also be worn. • Respiratory Equipment eg. Half-Face Filter Respirator Class A1P2 (complying with AS/NZS 1715) for spills in excess of 1 litre. • Nitrile, super nitrile or butyl rubber gloves. • Eye protection: either safety glasses, spectacles, goggles or face shield (complying with AS 1337). • Enclosed safety shoes (complying with AS 2210). 5.2 Immediate action • Stop any leak if safe to do so. • Evacuate all unnecessary personnel. • Turn off all sources of heat. • Keep combustible materials away from the immediate area of the spill. • Turn off air conditioning (if possible). • Open windows and doors to increase ventilation (if possible). • Use a water spray to prevent vapours from entering the atmosphere. • Inform the local authority and Environmental Protection Agency (EPA) if contamination of sewers or waterways occurs. E LL U Issue date: November 2011 D RO T N PY O O NC C page 8 of 14 Video 2: Spill procedures 5.3 Clean up • Cover the spill with absorbent material such as Chemsorb, Bentonite or Vermiculite until all the fluid has been absorbed. • Place the contaminated absorbent material in a closed fume cupboard free from any heat source and allow the solvent to evaporate using the air from the exhaust system. • Once the contaminated absorbent material is dry, place it into a plastic bag and seal with a cable tie for subsequent disposal (see Section 6: Disposal). • Ventilate the spill site to evaporate any remaining liquid and dispel vapours. E LL U Issue date: November 2011 D RO T N PY O O NC C page 9 of 14 Laboratory Chemical Handling Manual Safe Handling & Storage of Methylated Spirits METHOD C304 Intent Description Use Storage Spill Disposal Hazard First aid Technical 6.Disposal 6.1Pre-Treatment • Empty methylated spirit containers (including 200 litre drums) should be thoroughly washed out with water. The washings are to be absorbed by an inert absorbent such as Chemsorb, Bentonite or Vermiculite. • Labels on empty containers must be removed or fully obliterated. 6.2 Disposal method The containers and absorbent material can be disposed of as follows: • Absorbent material contaminated by washings is placed in a closed fume cupboard free from any heat source and the solvent is allowed to evaporate using the air from the exhaust system, until the absorbent material is dry. • Any amount of liquid waste from containers can be collected and disposed of by a licensed disposal agency. • Washed out supply drums can be recycled. • Supply containers and degraded wash bottles must be placed in general waste. • Contaminated dry absorbent material (in a sealed plastic bag) can be disposed of in general waste. E LL U Issue date: November 2011 D RO T N PY O O NC C page 10 of 14 Laboratory Chemical Handling Manual Safe Handling & Storage of Methylated Spirits METHOD C304 Intent Description Use Storage Spill Disposal Hazard First aid Technical 7. Fire and explosion hazard information In case of fire with methylated spirits present: • Suitable Extinguishing Media: Use dry chemical, carbon dioxide, BCF or foam type extinguishers. Use water to cool fire-exposed containers. Spills and leaks may be washed with copious volumes of water, fog or spray. • Specific Methods: In case of small fire or explosion use water. In case of emergency use PPE as required for chemicals present. • Specific Hazards: Burns with a colourless flame. The vapour is heavier than air and may travel along the ground; distant ignition is possible. Hazardous polymerisation will not occur. Incompatible with oxidising agents, aluminium containers should be avoided as aluminium alcoholates may be formed under certain conditions. E LL U Issue date: November 2011 D RO T N PY O O NC C page 11 of 14 Laboratory Chemical Handling Manual Safe Handling & Storage of Methylated Spirits METHOD C304 Intent Description Use Storage Spill Disposal Hazard First aid Technical 8. First aid procedures In case of exposure with methylated spirits: • Inhalation: Remove from exposure, rest and keep warm. Apply artificial respiration if not breathing. In severe cases, SEEK MEDICAL ATTENTION IMMEDIATELY. • Ingestion: If swallowed, and if more than 15 minutes from a hospital induce vomiting, preferably using Ipecac Syrup APF. SEEK MEDICAL ATTENTION IMMEDIATELY. • Skin: In case of contact, immediately flush skin with plenty of water for at least 15 minutes while removing contaminated clothing and shoes. Wash clothing before reuse. Clean shoes thoroughly before reuse. SEEK MEDICAL ATTENTION IMMEDIATELY. • Eye: If in contact with the eye(s) hold eyelids apart and flush the eye continuously with running water. Take care not to wash contaminated water into the non-affected eye. Continue flushing for at least 15 minutes or until advised to stop by the Poisons Information Centre or a doctor. SEEK MEDICAL ATTENTION IMMEDIATLEY. • Advice to Doctor:Treat as for alcohol poisoning. If chronic exposure is suspected consider liver function tests. For advice call the Poisons Information Centre below. • Symptoms and Effects: No adverse health effects expected if the product is handled in accordance with the MSDS and the product label. Emergency contacts • Poisons Information Centre: 131 126 • Australian Emergency Services: 000 E LL U Issue date: November 2011 D RO T N PY O O NC C page 12 of 14 Laboratory Chemical Handling Manual Safe Handling & Storage of Methylated Spirits METHOD C304 Intent Description Use Storage Spill Disposal Hazard Technical First aid 9. Technical information Methylated spirits chemical and physical information Molecular Formula - Appearance Clear, colourless, mobile liquid. Miscible with water in all proportions. Melting Point -117 °C Boiling Point Approx 78 °C Solubility in Water Miscible with water in all proportions. Specific Gravity 0.79 Flash Point 15 °C Stability Stable under recommended storage conditions.. Incompatible Materials Strong oxidising agents. Hazardous Decomposition Products Thermal decomposition may result in the release of toxic and/or irritating fumes including carbon monoxide and carbon dioxide. Hazardous Polymerisation Will not occur. Hazardous Reactions - E LL U Issue date: November 2011 D RO T N PY O O NC C page 13 of 14 Laboratory Chemical Handling Manual Safe Handling & Storage of Methylated Spirits METHOD C304 Intent Description Use Storage Spill Disposal Hazard First aid Technical The following controls are used by TMR to minimise risks when handling methylated spirits: Current Transport and Main Roads controls Engineering Controls / Ventilation Fume Cupboard complying with AS 1807 and AS 2243. Safe Work Procedures As per this technique/MSDS. First Aid Facilities Eyewash station, safety shower, and normal washroom facilities. Spill Procedures Refer to Sections 5.2 and 5.3. Waste Disposal Procedures Refer to Section 6.2. Fire/Explosion Hazard Refer to Section 7. Administrative Controls Nil PPE Refer to Section 5.1. Emergency Procedures Phone 1800 638 556 Training Provided Assessed element of competency. Previous Monitoring Results Nil Storage & Handling Requirements Flammable Liquid Cabinet complying with AS 1940 and bulk store complying with this technique. Monitoring Required No Health Surveillance Required No E LL U Issue date: November 2011 D RO T N PY O O NC C page 14 of 14
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