Specializing in Dual Plate Check Valves &
Butterfly Valves for general, fire safe &
cryogenic applications; in materials from the
basic steels, superior alloys to titanium; in
compliance to the most stringent fugitive
emission standards; in large size and pressure
ratings; with certifications like the CE, ISO &
API 6D, Advance Valves has established its
position among the top 5 quality
manufacturers internationally in its range.
Users have found various benefits in terms of
quality, prompt response & delivery in
addition to other commercial benefits while
procuring the most superior valves.
With complete in-house engineering and
owned product technology, Advance Valves
deploys
sophisticated means of product
development including
Finite Element
Analysis, ProE Assembly and customized
tools. This is further complemented by
stringent
testing
&
quality
control,
Performance Cycle Testing among others.
The world class manufacturing facility in the
Noida Special Economic Zone caters to all the
international client requirements, deploying
modern machining centres, large size material
WELCOME TO OUR
CORPORATE PRESENTATION
Monday, July 31, 2017
Business Philosophy
“To concentrate in business areas with world class
latest technology which offer ultimate solutions, by
adopting global practices for the benefit of end - users
through empowerment of human resources in safe
working environment and appropriate quality systems
to maintain market leadership and be distinct and
significant.”
The Advance Valves Group
•
Established in 1986
•
ISO 9001 certified since 1997
•
PED Certification for CE Marking
•
Upgraded to ISO 9001:2008
•
API 6 D Licensed
•
Fire Safe Certification for Check & TE Butterfly Valves as per BS 6755 &
ISO 10497
•
Cryogenic certification as per BS 6364
•
Fugitive Emission Free certified as per ISO 15848 – 1 from -46°C to
450°C
•
Wide range of Dual Plate Check Valves tested as per T-Spec 2-973-873
Quality Policy
Advance Valves is committed to creating value for all its stakeholders in particular and
society in general, by engaging in distinct business areas relating to design,
manufacturing, supply and support of products and services globally.
To achieve this, the organization will ensure sustained deployment of emerging
technologies in conformance with national and international standards, and will
continually monitor and improve the effectiveness of quality management systems for:
•
Customers - by providing total solutions in line with their stated and implied requirements;
•
Employees - by empowerment at all levels in safe and conducive work environments;
•
Suppliers - by equipping them with appropriate tools and technology to meet the quality requirements;
•
Shareholders - by enhancing the prestige of the organization through adoption of productive methods
and ethical practices, thereby becoming a respectable Corporate Citizen .
This policy is implemented and maintained at all levels within the organization and will be
reviewed to ensure that the Corporate goals are achieved.
Health, Safety & Environment (HSE) Policy
At Advance Valves, Health, Safety and Environmental (HSE) responsibilities are integral to the way we
conduct business. Through observance and encouragement of this policy, we assist in protecting the
environment and the overall well-being of all our Stakeholders that is, Customers, Employees, Suppliers,
Shareholders and Societies.
Advance Valves is committed to:
 Preventing harm to our employees, our clients, our Society, and all others who could be
affected by our activities;
 Creating safe work environments for all employees;
 Minimize impact to the environment;
 Being accountable for promoting continued safety education and training for all
employees by assigning responsibility for all aspects of the program;
 Continuously reviewing the program to identify potential areas of improvement, and
ensuring a thorough evaluation of all incidents;
 Addressing the environmental and health impact of our operations by reducing waste,
emissions, and discharges and by using energy efficiently;
 Maintain awareness of HSE matters, achieved through education, communication, and
definition of the goals and standards appropriate to our operations and those undertaken
on behalf of our clients;
Continuing commitment towards improvement in the performance of all of our activities, we will adhere to
Advances Valves’ HSE Principles. These Principles are the cornerstone of Advance Valves’ HSE culture
and addresses issues such as accountability, training, communication, resources, performance
measurement, and sustainable development.
Manufacturing Infrastructure in India
142 A & B, Noida Special
Economic Zone
4,000 sq m
Gagret, Himachal Pradesh
4,200 sq m
D- 7 & 8, Surajpur, G. Noida
5000 sq m
B33, Sector 2, Noida
800 sq m
A26 , Sector 58, Noida
1000 sq m
Overall manufacturing area in excess of 15000 sqm
Manufacturing Locations in India - I
142 A & B, NSEZ (FREE TRADE ZONE)
Manufacturing Locations in India - Greater NOIDA Plant
Manufacturing Locations in India – Gagret, HP
Global Presence
All the international requirements are
supplied from the Special Economic Zone
plant. This is complemented by &
servicing facility in Houston (USA),
Branch Offices in Sharjah ,UAE
manufacturing partners in South Africa,
further supported by stocks & agents
worldwide.
Manufacturing
India
Branch
Sharjah, UAE
Alliance with
manufacturers
Sao Paolo, Brazil
Johannesburg, South Africa
Servicing
Houston, USA
Representatives
UK, France, Nigeria, Algeria, Saudi Arabia,
Kuwait, Qatar, UAE, Oman, Korea,Singapore,
Hong Kong, Malaysia
Warehouse & Service Center in USA
In-House Designing and R & D
• CAD and 3-D Modelling
For all engineering activities using AutoCad, SolidWorks,
Cosmos FloWorks
• International Standards–
–
–
–
–
API 594, API 6D, API 609, API 6A, API 598, API 6FA & API 6FD
ASME Section VIII-DIV 1
Cryogenic and Fire Safe to ISO, API & BS standards
ANSI B 16.34 For Valve Design
AWWA, NACE, MSS, EN and other International Standards
• Finite Element Analysis
–
–
–
–
For Structural Integrity
For non-linear Contact Analysis
For Fluid Flow Analysis
For Design Optimization
Manpower Resources
• Directly employed
31%
– 315 people
• Competency Matrix
–
–
–
–
69%
23 Diplomas
20 Graduates
19 Engineers
17 Post Graduates (MBA & M Tech)
Executives
Workers
• Total professional experience of 650 man-years
• In-house training of more than 2,500 man-hours
Capacity outside, Capability inside
In house
Sourced
Total
CNC Machinery
2
18
20
Vertical Turning
3
12
15
Boring
2
12
14
Drilling
16
32
48
Turning Lathes
9
13
22
Milling
8
10
18
Welding / Overlay
5
1 (Plasma Arc)
6
Assembly
Stations
27
-
27
Testing Stations
16
-
16
Major Casting Suppliers – Partial List
Foundry
Metallurgy
PTC
CF3M, CF8M, DSS
Gujarat
Intrux
Max. single
pc wt (kg)
Annual
Capacity
(MT)
Preferred
Castings
(kgs.)
Max.Valve
Size (mm)
Certifications
600
1,400
< 500
24”
ISO 9001, CE
WCB, LCB, WC6,
Dup.SS, Monel,
Hastalloy, Alloy20,
Inconel
2,200
3,840
< 600
24”
ISO 9001,
Marine
Applications
LRIS cert.
Intricast
WCB, LCB, WC6,
Dup.SS, Monel,
Hastalloy, Alloy 20,
Inconel
2,200
1,200
< 100
12”
ISO 9001,
PED, Marine
Applications
LRIS cert.
Simplex
WCB, LCB, SS
32,000
20,000
> 500
80”
ISO 9001, IBR
Malnad
WCB, LCB, WC6,
Dup.SS, Monel,
Hastalloy, Alloy 20,
Inconel
16,000
32400
< 700
30”
ISO 9001,
PED
PK Steel
WCB, SS, Dup.SS,
Hastalloy
30,000
15,000
> 400
80”
ISO 9001
Balaji
Aluminium Bronze
2,000
300
-
48”
ISO 9001
Expansion Under Execution
• Phase I
Investments of USD 900K within 2007-08, increasing
capacity from
– 1,800 tons to 3,000 tons
– 350,000 dia inch to
500,000 dia inch
• Phase II
Planned investment of USD 750K in 2008-09
Dual Plate Check Valves
Dual Plate Check Valves
• Sizes from 1.5” to 120” diameter;
• ANSI Class 125 to ANSI Class 2500;
• Metal to metal, Soft seating (resilient seals) &
Dual Seating;
• Retainerless fugitive emission-free design;
• Models: Wafer, Double Flanged, Lugged, Monoflanged Butt Weld Ends, Extended Flanged
Body, Jacketed Bodies.
Dual Plate Check Valves
• Independent Spring Design – 1 million cycles
• Completely Rubber Lined & Exotic Cladded Valves
available
• Cryogenic to Fire Safe Applications
• Independent Plate Suspension
• 100% Tested as per API 598
• Wide Selection of Metallurgy
• Validated upto 36” #600 & 30” #900 as per Shell T Spec
2-973-873
Concentric Butterfly Valve with moulded liner
Concentric Butterfly with moulded liner
•
•
•
•
•
•
Sizes from 2” to 24”
Integrally vulcanized valve liner for high pressure sealing
Up to full ANSI Class 150
Wafer & Wafer Lugged
Nylon & EPDM Coated Discs available
Wide Metallurgy for Body & Disc including Aluminum
Bronze
• Operator to Customer needs
• Integral Liner at the Stem for extra sealing
• Available with extensions upto 5 metres for buried / in pit
service
High Performance Double Offset Butterfly Valve
Double Offset Butterfly
•
•
•
•
•
Low Wear & Tear due to double offset
Bi-directional performance
Sizes from 3” to 120”
Rating up to PN 25
Resilient Seat of Buna N / EPDM / Viton A & B
on Disc
• Replaceable Seat & Seal designs also available
• Nylon & EPDM Coated Discs available
• Models: Wafer, Lugged, Double Flanged (Short
& Long patterns as per API 609).
High Performance Triple Offset Butterfly Valve
Triple Offset Butterfly
• Three offsets give tight sealing in a metal to
metal configuration;
• Sizes from 3” to 80” ;
• ANSI Class 150, 300, 600 & 900;
• With replaceable laminated seal and solid seat ;
• Intrinsically Fire safe metal to metal seated;
• Models: Wafer, Lugged, Double Flanged,
Jacketed.
Triple Offset Butterfly
• Laminated Body Seal Ring (-196oC - +750oC)
SS 316 / Duplex / Monel / Nitronic with Graphoil
Lamination
Cryogenic to Fire Safe Services
• Each seat and seal has perfect match over the
whole circumference
• Bubble – tight shut off
• One Piece Stem
• Fugitive Emission free certified as per ISO
15848 from -46oC to +450oC
Typical Applications Serviced
•
•
•
•
•
•
•
•
Refineries & Petrochemical Plants
Fertilizer & Chemical Plants
Steel & Metallurgical Plants & Mining
Water Supply & Management Systems
Power Plants including Nuclear Plants
Oxygen & other Gas Applications
Oil & Gas Pipelines - Onshore & Offshore
Heating Ventilation & Air Conditioning
Prime International Clientele
Pre-qualified by the major oil & gas companies and other end users of valves, Advance Valves has
been a regular supplier to these clients directly, as well as through the biggest EPCs and suppliers.
Supplies include USA, Canada, Chile, Brazil, UK, France, Belgium, Algeria, South Africa, UAE, Kuwait,
Oman, Qatar, Saudi Arabia, Singapore, Thailand, Indonesia.
Major Recent Business
End User
Major Specifications
Value
Upto 36”
ANSI #1500
CS,SS, DSS
$ 3,500,000
Saudi
Aramco
Upto 30”
ANSI #600
CF8M, Al Brz
$ 2,000,000
KNPC,
Kuwait
Upto 36”
ANSI #150
Al Brz, Monel
$ 1,500,000
Mitsubishi
Chemicals
Upto 24”, Cryo
ANSI #900
SS 316
$
550,000
Exxon Mobil
Upto 16”, Cryo
ANSI #900
SS 316
$
255,000
PEMEX
Upto 18”
ANSI # 900
CS & SS
$
200,000
Shell
KBR, JGC, PDO
Types
Internationally Renowned Domestic Clientele
With regular supplies to various applications, Advance Valves has supplies to all the refineries of India,
large sizes in process industry, control valves to power generation, special service valves to air
applications, utility & balancing valve supplies to all types of complexes.
Major Recent Business
End User
Major Specifications
Value
Indian Oil
Upto 48”
ANSI #150-300
CS, SS, Duplex
$ 2,100,000
Reliance
Upto 36”
ANSI #150-2500
CS, SS
$ 1,105,000
Jindal Steel
Works
Upto 36”
ANSI #300
CS, Al Brz, Monel
$ 1,050,000
L&T
Upto 24”
ANSI #150-2500
CS, SS
$
985,000
Bharat
Petroleum
Upto 46”
ANSI #150-300
CS, SS
$
310,000
Bhushan
Steel
Upto 72”
ANSI #150
CS, SS
$
160,000
Types
EPC Contractors
World-wide networks of the largest EPCs are now customers of Advance Valves, reinforcing the
strength of relationship, established on the capability to provide the most superior and optimum
solutions with proven delivery records resulting in repetitive business
Major Recent Business
End User
Major
Specifications
Value
Toyo
Upto 68”
ANSI #150
CS, SS
$ 1,200,000
Samsung
Upto 36”
ANSI #300
CS, SS
$
750,000
Air Liquide
Upto 36”
ANSI #300
CS, SS
$
380,000
CB&I, UK
Upto 14”
ANSI 900
CS & SS
$ 185,000
Technip
Upto 30”
ANSI #300
CS, SS
$ 100,000
Types
EPC Contractors
World-wide networks of the largest EPCs are now customers of Advance Valves, reinforcing the
strength of relationship, established on the capability to provide the most superior and optimum
solutions with proven delivery records resulting in repetitive business
Major Recent Business
End User
Major Specifications
Value
Upto 30”
ANSI #1500
CF8M, Inconel
$ 1,700,000
USA & UK
Saipem /
SnamProgetti
Upto 56”
ANSI #150
Al Brz lined, SS 316
$
950,000
Fluor
Upto 36”
ANSI #150
SS & Super Duplex
$
650,000
Technimont
Upto 32”
ANSI #150
CS, SS (lined)
$
620,000
Petrofac
Upto 36” FE
Certified
ANSI #300
LTCS, SS, Al Brz
$
420,000
Bechtel
Types
LG Engineering
& Construction Corp.
Advance amongst the top 5
 Valves for Cryogenic applications down -196 o C
 Valves for Fire safe applications & upto 750 o C
 Exotic metallurgies, including Aluminium Bronze, Monel,
Duplex SS, Alloy 20, Hastealloy, Inconel, Titanium
 Sizes range from 1.5” to 120”
 Pressure ratings upto ANSI 2500# & API 10,000
 Stringent performance including Bubble-Tight
applications
 Qualified to supply to Shell projects globally
High Pressure – Check Valves
Hub End Cryogenic
Valve 10” #900
20” #1500
30” #300 RTJ
High Pressure – Butterfly Valves
16” #600
30” #300
28” #300
Large Sizes
30” #150 LIMIT SWITCH OPERATED METAL TO METAL
METAL SEATED 64” #150
48” #150
PNEUMATIC OPERATED 72” #125 METAL SEATED
Extended Stem for buried service
Aluminium Bronze Valves
Complete Titanium Valves
Rubber lined with Aluminium Bronze
RUBBER LINED FOR SEA WATER
RUBBER LINED SOFT SEATED
EBONITE LINED
Nylon & PTFE Coated
NYLON COATED
NYLON COATED WITH SUPER
DUPLEX GR 5A INTERNALS
PTFE LINED
Cryogenic Testing
CHECK VALVE 30” #300
High performance Cryogenic valves
BUTTERFLY TRIPLE
ECCENTRIC 12” #150
BUTTERFLY TRIPLE
ECCENTRIC 8” #900
Fire Safe Testing
Fugitive Emission Certified per ISO 15848
LOW TEMPERATURE FUGITIVE
EMISSION TEST SETUP
TRIPLE OFFSET BUTTERFLY VALVES –
LCC for Russia
Actuated Butterfly Valves
Electro-hydraulic fail-safe
Pneumatic fail-safe fire-proof
For cryogenic service
Electric Actuator
Special Processes
OXYGEN CLEANING
HUB END MACHINING
THANK YOU
Visit us at www.advancevalves.com
Product Range
Dual Plate Checks
2” to 80”
Upto ANSI #2500
-196 oC to 750 oC
Wafer, Lugged, Flanged, Butt weld,
Jacketed
API 594, 598 & 6D, BS 6364, API 6FA
‘Fit n Forget’ Butterflys integrally molded liner
2” to 24”
Triple Eccentric Metal Seated
Butterflys
3” to 80”
Upto ANSI #900
-196 oC to 750 oC
Wafer, Lugged, Flanged, Butt weld, Jacketed
API 609 & 598, 607, BS 6364
High Performance Soft
Seated Butterflys
3” to 120”
Upto ANSI #150
Upto ANSI #150
-50 oC to 205 oC
-50 oC to 205 oC
Wafer, Lugged
Wafer, Lugged, Flanged, Jacketed
API 609 & 598
API 609 & 598
Carbon Steels, Alloy Steels, Stainless Steels, Duplex & Super Duplex, Bronzes, Nickel & Nickel Alloys, Inconel,
Titanium etc., with rubber linings and exotic material claddings