Data sheet Oxygen sensor Applications: Principle of Operation: Medical Oxygen Concentrators Incubators When voltage is applied to a zirconia electrolyte cell, oxygen is pumped through the zirconia disc from the cathode side to the anode side because the carriers of the current flowing through the zirconia electrolyte are oxygen ions. By attaching a cap with a pinhole on the cathode side of the cell and by increasing the voltage over the cell the current shows saturation due to the rate limiting step in the transfer of oxygen to the cathode. This saturation current is called limiting current and is nearly proportional to the ambient oxygen concentration. Laboratory Inert gas processing cabinets (Glove boxes) Incubators (controlled bacterial growth) Food industry Packaging Controlled food testing Monitoring fruit ripening processes (storage / transport) Household/Gastronomy High-temperature humidity measurements (> 100 ° C) for baking / roast automation Below the advantages of the oxygen sensor: measuring range 10 ppm to 96% oxygen High accuracy For many types a more or less linear characteristic Small temperature dependence of the sensor signal Low interference with other gases Long service life In many cases “Single point calibration“ necessary only once Measuring technique Oxygen Meters (stationary / portable) Measurements under controlled O2 content Air conditioning and ventilation Security technology/Monitoring Fire protection (increased N2 atmosphere e.g. Server rooms) Greenhouses, wine cellar Gas storage, refineries Diving Fermentation units (Electrical-) industry Inert gas processing machines and cabinets Inert gas welding monitoring Storage with increased N2 atmosphere (oxidation prevention) Drying units Nitrogen concentrators Exhaust gas measurement Schematic drawing of a sensor element Several housing types The information contained in this document is believed to be accurate and reliable but is presented without guarantee. SENSORE Electronic GmbH www.sensore-electronic.com Aufeldgasse 37-39, A 3400 Klosterneuburg [email protected] Tel. +43 2243 450 0, Fax +43 2243 450 315 SO002e-3 / 21.04.2015 1/6 Data sheet Oxygen sensor Characteristic Data: Measuring gas Oxygen concentration Measuring medium Gaseous atmosphere Measuring principle Limiting current type sensor Measuring ranges Type SO-xx-001 Type SO-xx-010 Type SO-xx-020 Type SO-xx-050 Type SO-xx-250 Txpe SO-xx-960 10 ppm 0,01 0,01 0,05 0,10 1,00 – – – – – – 1000 ppm O2 1,0 vol.% O2 2,0 vol.% O2 5,0 vol.% O2 25,0 vol.% O2 96,0 vol.% O2 Details see paragraph: specifications Output characteristic: [O ] Is(O2 ) k ln 1 2 100 Is (O2) [O2] k Sensor current in A Oxygen concentration in % specific constant of sensor Response time (t90) 2 to 25 sec. (Depends on: sensor type, gas flow, measuring chamber) Sensor voltage / heating voltage / power consumption / heater cold resistance Sensor voltage: Heating voltage: Power consumption: Cold resistance: 0,7 to 1,6 Volt 3.6 – 4.4 Volts 1.3 to 1.8 Watts (depends on application and packaging) R(25°C) = 3.25 0.20 Warm up time Min. 30 s Maximum permissible operating temperature 350 °C (*) *Depending on the cable and filter assembly (see paragraph: specification, Cable assembly) Permissible volumetric flow rate (Purging the sensor) For all sensor types, the maximum flow rate depends on the way of purging the sensor (sensor in direct gas flow, gas beam sha pe, etc.) and the size of the measuring chamber. Exception: SO-E1-xxx (TO8 + hose connection for direct gassing). Permissible flow [ml/min]: 100 - 500 (optimal: 250) Lifetime (MTTF) ~ 20.000 hours (*) * Depending on measuring medium. Stated lifetime refers to a heated, operated sensor of type SO-xx-250 and SO-xx-960. A failure or reaching the lifetime typically means a slight deviation from the dispatch specifications. Vibration resistance Sensors based on the TO8 socket as well as those built with a TO39 socket (SO-Bx-xxx, SO-Ex-xxx, SO-Ax-xxx) meet the European Norm EN60068-2-6 (Sinusoidal vibration tests). The information contained in this document is believed to be accurate and reliable but is presented without guarantee. SENSORE Electronic GmbH www.sensore-electronic.com Aufeldgasse 37-39, A 3400 Klosterneuburg [email protected] Tel. +43 2243 450 0, Fax +43 2243 450 315 SO002e-3 / 21.04.2015 2/6 Data sheet Oxygen sensor Pin connection for different sensor types Standard housing TO39 (Type SO-A0-xxx), TO8 (Type SO-Bx-xxx) 1 2 3 4 H+ (HS+) H- (HS-) Sen+ Sen- (Pin-side view) Sensors with connecting cable for 4-wire operation (SO-Bx-xxx-AxxxC, SO-Dx-xxx-AxxxC) Sensors with connecting leads (teflon isolation with temperature stability up to 250 °C): Cable colour Pin Connection Violet 1 Violet 2 White 1 White 2 Red Black H+ HS+ HHS Sen+ Sen- Connected to pin No. 1 2 3 4 Schematic drawing of sensor connection cable with plug, view from backside of the plug The information contained in this document is believed to be accurate and reliable but is presented without guarantee. SENSORE Electronic GmbH www.sensore-electronic.com Aufeldgasse 37-39, A 3400 Klosterneuburg [email protected] Tel. +43 2243 450 0, Fax +43 2243 450 315 SO002e-3 / 21.04.2015 3/6 Data sheet Oxygen sensor Specification: Housing types Type SO-A0-xxx SO-B0-xxx SO-E2-xxx SO-B1-xxx Housing TO39 TO8 Dimensions, remarks 9.2 mm; H= 6.4 mm; pin distance 3.59 mm 15.3 mm; H= 13.7 mm; pin distance 7.18 mm 15.3 mm; H= 13.7 mm; pin distance 7.18 mm; mounting holes (flange): 3.4 mm, distance 36 mm Screw mountable housing with sintered M 16 * 1.5 mm L tot.= 49 mm; with connection cable metal top sintered metal top 12 mm, L= 20 mm, SW22 Screw mountable housing with sintered M 10 * 1 mm L tot.= 43 mm; with connection cable metal top sintered metal top 12 mm, L= 20 mmm SW10 Aluminium-screw-mountable housing with M 16 * 1.5 mm L tot.= 47.4 mm; with connection cable sintered metal filter sintered metal filter 12.5 mm, SW22 TO8 with hose connection 15,3 mm; H= 23,9 mm; pin distance 7,18 mm; hose connection 4,8 mm TO8 + mounting flange SO-D0-xxx- xxxxx SO-D1-xxx- xxxxx SO-D2-xxx- xxxxx SO-E1-xxx Cable assembly Type SO-xx-xxx Except: SO-E1-xxx SO-xx-xxx-A100C SO-xx-xxx-A300C Cable length [cm] none Operating temperature[°C] 350 Plug connector none none 100 300 250 (*) 200 (*) 200 (*) none Rast 2,5 Rast 2,5 * Operating temperature of the sensor is limited by the temperature resistance of the cable assembly or by the use of an optional Teflon filter. Measuring ranges Sensor type SO-xx-001 SO-xx-010 SO-xx-020 SO-xx-050 SO-xx-250 SO-xx-960 * Measuring range 10 ppm O2 – 1000 ppm O2 0.01 % O2 – 1.0 % O2 0.01 % O2 – 2.0 % O2 0.05 % O2 – 5.0 % O2 0.10 % O2 – 25.0 % O2 1.00 % O2 – 96.0 % O2 Output current 70 A – 140 A 150 A – 250 A 150 A – 250 A 150 A – 250 A 100 A – 200 A 15 A – 30 A at gas composition 400 ppm O2 ,remainder N2 1.0 % O2 , remainder N2 2.0 % O2 , remainder N2 5.0 % O2 , remainder N2 20.9 % O2 , remainder N2 (air) 20.9 % O2 , remainder N2 (air) Sensor voltage 0.70 volt 0.75 volt 0.75 volt 0.80 volt 0.85 volt 1.60 volt Code A H B C D E Operation outside the specified measuring range can cause a permanent damage of the electrode. Accuracy, reproducibility and response time Sensor type SO-xx-001 (*) SO-xx-010 SO-xx-020 SO-xx-050 SO-xx-250 SO-xx-960 * Accuracy 20 ppm O2 100 ppm O2 200 ppm O2 500 ppm O2 0.25 % O2 1.00 % O2 Reproducibility < 10 ppm O2 < 100 ppm O2 < 100 ppm O2 < 250 ppm O2 < 0.1 % O2 < 0.2 % O22 Currently SO-D2-001 not available Temperature of the housing during operation Type SO-Ax-xxx SO-Bx-xxx SO-Dx-xxx-xxxxx Housing TO39 TO8 Screw mounted housing Max. temperature 250 °C 70 °C 70 °C (Measured at ambient temperature of 25°C) The information contained in this document is believed to be accurate and reliable but is presented without guarantee. SENSORE Electronic GmbH www.sensore-electronic.com Aufeldgasse 37-39, A 3400 Klosterneuburg [email protected] Tel. +43 2243 450 0, Fax +43 2243 450 315 SO002e-3 / 21.04.2015 4/6 Data sheet Oxygen sensor Appendix: Housing types Standard housings: TO39 (SO-A0-xxx) TO8 (SO-B0-xxx) Screw mountable housings with sintered metal cap SO-D0-xxx- xxxxx SO-D1-xxx- xxxxx The information contained in this document is believed to be accurate and reliable but is presented without guarantee. SENSORE Electronic GmbH www.sensore-electronic.com Aufeldgasse 37-39, A 3400 Klosterneuburg [email protected] Tel. +43 2243 450 0, Fax +43 2243 450 315 SO002e-3 / 21.04.2015 5/6 Data sheet Oxygen sensor Aluminium Screw mountable housings with sintered metal filter SO-D2-xxx- xxxxx (SW22) TO8 housing with mounting flange TO8 housing with hose connection (direct exposure to gas) SO-B1-xxx- xxxxx SO-E1-xxx The information contained in this document is believed to be accurate and reliable but is presented without guarantee. SENSORE Electronic GmbH www.sensore-electronic.com Aufeldgasse 37-39, A 3400 Klosterneuburg [email protected] Tel. +43 2243 450 0, Fax +43 2243 450 315 SO002e-3 / 21.04.2015 6/6
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