COFFEE PRODUCTION Coffee production involves land preparation, planting, mulching, Spraying, Pest and disease Control, pruning, Harvesting and sorting at farm level .Establishment of coffee crop can either is from planting of new seedling or rehabilitation of abandoned coffee plant. In all circumstances the farmer is required to keep records of cost of production in order to facilitate measure the performance of the coffee enterprise i) Land preparation Coffee establishment involves Preparing land well in advance of planting, Clear all land, completely dig out any tree stumps, Grasses and all difficult weeds should be removed, Dig holes during dry weather at least three months before planting to allow them to weather The hole size: 60 cm x 60 cm x 60 cm (2ft x 2ft x 2ft) keeping top soil separately from the sub-soil. On steeply sloping land, appropriate soil conservation measures should be considered during land preparation. ii) Planting Involves Filling holes one month before planting and mound them slightly to allow settling when it rains Requirements Put one debe (20 litres) of well decomposed manure 100 g Triple Super Phosphate (45% P205) or DSP 100 g Dolomitic limestone (Ca Co3 Mg Co3) where soil is acidic 10 g of Furadan 10 G If soil acidity is below optimum, use 200 g Single Super Phosphate (21% P2O5) in place of Triple Super Phosphate. i) Planting procedure The Soil should be wet to a depth of 60 cm (2 ft).Open soil mound to accommodate the taproot and other roots. Remove the polybag before planting and Spread the roots in their natural plane. Fill in the soil and press the soil firmly as you fill .Maintain the rooting zone of the seedling to avoid either deep or shallow planting. iv) Spacing Ruiru 11 (eleven) hybrid • 2 x 2 m (6 x 6 ft) - 2500 trees per hectare • Close spacing - 2 x 1.5 m (2 x 4.5 ft)- 3333 trees per hectare. • Close spacing is for high rainfall areas (over 1250mm per year) or irrigated coffee. Traditional varieties (K7, SL28 & SL34) • 2.74 x 2.74 m (9 x 9 ft) - 1329 trees per hectare • Hedge row spacing - 2.74 x 1.37 m (9 x 4.5 ft) giving 2660 trees per hectare Batian varieties It’s a true breeding Arabica coffee variety resistance to coffee berry diseases and leaf rust Spacing of 2m x 2m of 2500 tree per hectare Iv ) Terracing This involves protecting soil degradation and soil erosion and prevents nutrients loss. V) Mulching This involves covering the top soil with grass contents for Moisture conservation. Other importance includes; Suppress weeds, Supply of nutrients ,Improvement of soil structure ,Prevention of soil erosion and Encouragement of root development in the fertile top soil ,Increasing coffee yield/quality, Reduction of temperature fluctuations in the top soil, Reduction of incidence of thrips. i) Spraying This involves spraying the pesticide and fungicides to the coffee bushes to control the infected tpes of diseases and pest.Spraying is done by uses of knapsack sprayers, and tractors for large farmers ii) Disease and Pest control Globally coffee is attacked by 350 diseases and 1000 insect pest species. About 35 insect pests infest coffee in Kenya. The major diseases infecting coffee includes; Coffee Berry Disease (CBD),Coffee Leaf Rust (CLR) and Bacterial Blight Of Coffee (BBC) The minor diseases in coffee includes;Fusarium Root Disease (FRD),Fusarium Bark Disease (FBD),Brown-eye Spot Disease and Botrytis Warty Diseases . Disease Symptoms Control Coffee berry Dark brown Prune coffee trees disease (CBD) streaks on immediately after main (Colletotrichu flowers harvest. m kahawae) Small dark Remove old stems and sunken thin out branches patches on Plant resistant/tolerant green berries varieties Dark, sunken Use recommended parches with copper based fungicides black dots on e.g. Red or green copper ripe berries (Brown Blight) Physical symptoms Coffee leaf Rust (Hemileia vastatrix) Orange patches caused by spore masses on lower surface of leaves. The colour changes to yellow orange and defoliation occurs leading to die-back. Plant resistant varieties e.g. Ruiru 11 and Batian Timely application of 50% copper formulations e.g. Dithianon Initial black lesions and water soaked leave margins Brown, dry leaves that roll inwards without shedding Dieback and black shriveled flowers and pinheads Occurs in three Fusarium Bark Disease distinct forms: (FBD) ( storey’s back Fusarium -Depressed stilboides) dark brown lesions at sucker base Scaly back Rising up and flaking of Bacterial Blight of Coffee (BBC) (Elgon/Solai Die-back) ( Pseudomonas syringae) Minimize pruning and use of foliar feeds Plant shade trees/wind breaks Cut off infected twigs and disinfect implements used. Integrate chemical control of CBD and BBC e.g. use Daconil mixed with Copper Nordox or Cobox. Report suspected infection to local Coffee Extension Officer/Coffee Research Foundation Uproot and destroy trees having dieback Spray suckers kept for conversion with Captan Disinfect pruning tools with methylated spirit. bark on mature stems. Collar Rot :Cankerous lesion round the stem base at the soil level leading to die-back from tree top Fusarium Cutting a bit -Uproot dead trees and Root Disease of the stem sterilize the planting hole (FRD) near the soil with Basamid (Dazomet) at caused by level of a tree 150g/hole or leave whole unplanted for 3-6 months. Fusarium reveals -Burn infected tree. solani purplish pink -Avoid root damage of new stain. Dry rot at seedlings at planting centre of wood if infection has stayed long. Major pest in coffee Damage Control Sample pest Kenya Mealy Bug (Planococcus kenyae) Leaf Miner (Leucoptera meyricki and L caffeina) Antestia Bug (Antestiopsis spp) Mealy white masses between clusters of berries and flower buds Spots of sooty mould on upper surface of the leaves. Irregular brown blotches on the upper side of the leaves Blackened flower buds and rotten beans within berries. Black stripes (zebra) on dry parchment Use insecticide e.g. Sumithion Cut branches touching ground. Paint stem with insecticide e.g. Dursban. Apply soil insecticide around the stem e.g. Amdro Apply soil insecticide e.g. Disulfotan (Disyston), biological insecticides e.g. Nomolt or foliar insecticides e.g. Sumicidin Timely pruning, handling and de-suckering. Use insecticides e.g. Fenitrothion Lace Bug (Habrochila spp) Yellow patches on lower side of leaves covered with spots of shiny black liquid excreta. Spray insecticide e.g. Fenitrothion or Fenthion Pest identification Stem/branch borers Root feeders Root nematodes Root mealy bugs Yellow Headed Borer damage 4 White Borer damage 6 Sap feeders /suckers Yellow headed borer adult Yellow headed borer larva 7 White borer ring barking Green scales attack on stems 8 iii) Canapoy management This is the overall process of optimizing production of bearing wood in order to maximize regular annual cropping through the pruning, tree training, handling, de-suckering and change of cycle. Pruning is a thinning process through which plant vigour is concentrated in desired parts of the plant by cutting away others. Pruning This is done immediately after main crop ie. January for farmers whose main crop is the October- November crop .Sick looking trees due to dieback should NOT be pruned until after the following rain season. Pruning should be done only after the new growth . The function of pruning include; i. Facilitate free entry of light and air ii. Enhance pest and disease management iii. Enhance penetration of chemical sprays iv. Achieve suitable crop/leaf ratio v. Achieve regular uniform cropping vi. Regulate number of heads vii. Rejuvenation of plant – bring fresh vigor Tree training There are two distinct systems of tree training in coffee - The capped tree system and the uncapped tree system (free growth) which is more appropriate for small holder farmers. TREE TRAINING SYSTEMS Capped tree system Uncapped tree system (free growth) Un Cap seedlings at 15 cm to encourage two heads to grow – For R II allow 2 heads in the second cycle Capping is done at 1.83 m (6 ft) from soil level Handling These involves Thinning out the flush or young shoots after the rains.its Done any time but usually after the main rains.its also involves Replace mature secondaries with young shoots Desuckering Involves Removal of unwanted suckers – done any time but least every but at least every three to four months .Do not allow suckers to grow unless for change of cycle or to replace a broken head Change of cycle Start preparing for change of cycle 18 to 24 months before heads are to be cut off Cut off inside branches leaving a head measuring 1.5 – 2.5 ft from top Allow suckers to grow on main stem or heads between 30 – 45 cm (12in -18 in) from ground between August and November iv) Harvesting On average the newly established coffee take between 2 - 3yrs depending on the variety. Already established coffee have two picking season; Early crop between april-may and late crop between September to January . Timely and selective picking of the fully ripe coffee cherry judged by their deep red colour. Mixed stages of maturity and ripeness of cherries may cause pulping and fermentation problems. v) Sorting This is done at farm level after the coffee picking is done. its involves removing unripe , immature green under riped, overriped, dry, insect damaged, leaves ,small cherries and unwanted material before the coffee is wet processed. Use clean material like canvas - avoid contact of cherry with soil during sorting. vi) Gross margin OF COFFEE Cost of production vs returns in the small holder sector 5kg fair, 10kg better, 15 kg good Most farmers At At (over >80%) 5kgs/tre 10kgs Produce e /tree o – 2kg/tree For R 11 at 7kgs/tree Production kg clean coffee/acre O – 150kg 378kg 760kg 1000kg Cost/acre (Sh.) 12,500 31,700 50,500 52,500 Cost/kg cherry (Sh.) 18.50 12.00 9.50 7.50 Net revenue per acre at Sh.24/kg cherry 4,700 34,400 82,400 122,500 % return 35% 108% 160% 233%
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