Journal of Food Engineering 66 (2005) 43–50 www.elsevier.com/locate/jfoodeng Effect of osmotic dewatering on apple tissue structure Piotr P. Lewicki *, Renata Porzecka-Pawlak Department of Food Engineering and Process Management, Faculty of Food Technology, Warsaw Agricultural University (SGGW), Nowoursynowska 159c, 02-776 Warszawa, Poland Received 15 July 2003; accepted 23 February 2004 Abstract Apple cubes were subjected to osmotic dehydration in 61.5% sucrose and changes in tissue structure were examined in light microscope. Fixed and embedded in raisin 3 lm thick slices were analysed and indices characterising apple tissue structure were calculated with computer image analysis. It was found that osmotic dehydration affects size and shape of cells, and in consequence changes shape and dimension of intercellular spaces. No broken cell walls were found in osmosed tissue. Osmotic treatment increased the share of small cells in tissue and moved shape factor toward smaller values. There was a difference in response of cells to osmotic stress dependent on the cell location. Cells, which are in contact with intercellular spaces reacted to osmotic stress in different way than those surrounded by other cells. Shrinkage of cells and deformation of cell walls caused increase of circumference of intercellular spaces. The increase was more than 30% until 120 min of osmosis. Moreover, intercellular spaces became more irregular than those did in raw apple. Further osmotic treatment caused substantial increase of small intercellular spaces, which was probably due to detachment of some cells and splitting of middle lamella. This observation suggested that prolonged osmotic dehydration could disintegrate apple tissue and destroy its continuity. 2004 Elsevier Ltd. All rights reserved. 1. Introduction Osmotic dewatering is an important process, which enables water removal as well as modification of chemical composition of the material. It is simultaneous counter-current mass transfer process in which water outflows to the surrounding solution and the solute infuse into the product (Lewicki & Lenart, 1995; Torreggiani, 1993). Besides the chemical changes osmotic dehydration causes alteration of physical properties of plant tissue. Shrinkage, decreased water holding capacity, changes in porosity and resistance to deformation is usually observed during osmotic dehydration. Alteration of physical properties reflects deleterious influence of osmotic dehydration on the structure of plant tissue and morphology of the cell. Texture of plant tissue is determined mainly by properties of the cell wall and middle lamella and the turgor pressure (Jackman & Stanley, 1995). Moreover, cell size and shape, volume occupied by vacuole in the * Corresponding author. Tel./fax: +48-22-8434602. E-mail address: [email protected] (P.P. Lewicki). 0260-8774/$ - see front matter 2004 Elsevier Ltd. All rights reserved. doi:10.1016/j.jfoodeng.2004.02.032 cell, volume of intercellular spaces, presence of starch granules and chemical composition of the cell sap are all affecting plant tissue texture (Ilker & Szczesniak, 1990). Water removal from the plant tissue causes numerous processes going on simultaneously or in a sequence. Plant tissue can be considered as a capillary-porous body consisting in liquid and gas phases and solid matrix. The solid matrix forms continuum capable of transporting water and small molecules known as apoplast. On the other hand protoplasm of neighbouring cells is interconnected and another continuous network is formed known as symplast. Moreover, interconnected intercellular spaces form channels, which exhibit suction potential. Barat, Fito, and Chiralt (2001) observed that apple tissue subjected to osmotic dehydration sucked hipertonic solution into intercellular spaces. Cells surrounding intercellular spaces shrunk, the solid matrix was deformed and the spaces increased in size. Decreased pressure caused further suction of hipertonic solution. A hydrodynamic mechanism for osmotic dehydration was proposed (Fito & Pastor, 1994). Cells on the surface of the material undergoing osmotic dehydration are fully plasmolysed in a short time 44 P.P. Lewicki, R. Porzecka-Pawlak / Journal of Food Engineering 66 (2005) 43–50 while those in the interior can be in full turgor. Hence, during osmotic dehydration a gradient of turgor pressure is developed, which can deform structure. Le Maguer (1997) suggests that full plazmolysis of cells is needed for expansion of intercellular spaces. The turgor pressure gradient hinders increase of the spaces and water flow is caused mainly by the difference in pressure. Osmotic dewatering causes many macro- and microscopic changes in plant tissue. Marcotte, Le Maguer, and Toupin (1991) showed that potato slices dehydrated in 40% sucrose shrink by 5–40%. Softening of surface layers, breaking of cells and detachment of one cell from the other was observed in apple tissue subjected to osmotic dehydration (Monsalve-Gonz ales, BarbosaCanovas, & Cavalieri, 1993). Osmotic dehydration of pears until initial mass was reduced by 20% caused softening of the tissue while further dewatering lead to increased firmness, which attained original value at 50% reduction of mass (Bolin & Huxsoll, 1993). In experiments carried out by Alzamora, Gerschenson, Vidales, and Nieto (1997) impregnation of strawberry tissue with glucose caused lysis of plasmalemma and tonoplast and disorganisation of cytoplasm. No breakage of cell walls was observed. Osmotic treatment of kiwi fruit caused intensive plasmolysis and distortion of plasmalemma and middle lamella. Seldom breakage of cell wall was observed. Size of cells was reduced proportionally to the tissue shrinkage. Ferrando and Spiess (2001) observed two types of cell response to osmotic treatment. In one type of tissue (onion) middle lamella was degraded, cells were separated and underwent shrinkage. The cross-sectional area of cells was reduced by 40–46%. In another type of tissue (strawberries) there was no separation of cells and typical plasmolysis was observed. Plasmalemma was detached from the cell wall and the crosssectional area of cells was reduced by 24–35%. Protoplasts of onion survived osmotic dehydration while only 25 ± 15% of strawberry cells osmosed for 30 min showed viability. During osmotic dehydration changes in sample volume and porosity promote the non-diffusional mass transfer in the tissue. In osmotically treated apple samples porosity increases in line with dehydration and this is mainly due to changes in the volume of sample gas phase. Sample pores are slowly filled with osmotic solution, hence the higher the solute gain the smaller change in sample volume is observed (Barat, Chiralt, & Fito, 1998; Barat, Chiralt, & Fito, 2000). Studies done on fully turgid cells showed that hypertonic solution causes initial shrinkage which was followed by a swelling period (Dainty, 1963). Mizrahi, Eichler, and Ramon (2001) observed swelling of gels during osmotic dehydration and the phenomena is driven by the difference in osmotic pressures of gel and the polymer network. In experiments done on rye and spinach protoplasts it was shown (Dowgert & Steponkus, 1984; Steponkus, Dowgert, & Gordon-Kamm, 1983; Wolfe & Steponkus, 1981) that dewatering leads to plasmalemma shrinkage and formation of numerous endocytotic vesicles. This phenomenon is accompanied by the loss of viability. The most important is the ratio between surface of hypertonically shrunken membrane and surface of plasmalemma of untreated protoplast. At some critical value of that ratio the loss of viability was observed. Osmotic dewatering of celery petioles caused changes in cell structure dependent on water activity of the material. Dewatering to aw ¼ 0:995 caused changes which were completely reversible upon rehydration (Willis & Teixeira, 1988). However at aw ¼ 0:987 regain of weight upon rehydration was only 82%. Osmotic dewatering to aw ¼ 0:920 caused extensive leaching of solubles during rehydration. Microscopic examination showed distortion of plasma membrane. In samples air dried to aw ¼ 0:25 distortion of the cell wall and detachment of middle lamella was observed. In osmotically treated celery petioles a decrease of elasticity modulus was noted. Since almost 4-fold decrease was not accompanied by distortion of the cell wall it was concluded that the damage of plasmalemma and tonoplast is responsible for the observed changes (Willis & Teixeira, 1988). Treatment of apple tissue with 65% grape juice concentrate under vacuum caused extensive changes in the cell structure. Plasmolysis and membrane shrinkage was observed, but liquid filled the cells and avoided deformation of the cell walls (Martinez-Monz o, Martinez-Navarrete, Chiralt, & Fito, 1998). Osmotic dewatering under atmospheric pressure caused changes in both intercellular spaces and cells. Intercellular spaces were large in comparison to cells and more cylindrical in shape. Cells were shrunken, with irregular shape and bent walls (Barat et al., 1998). In osmosed cells the detachment of plasma membrane from the cell wall was not observed. On the other hand application of vacuum caused separation of plasmalemma from the cell wall and filling the empty space with hypertonic solution (Barat, Albors, Chiralt, & Fito, 1999). Upon rehydration intercellular spaces regain their shape but changes in cells were partly irreversible. Research done on mature and immature apples vs. Jonagold showed that plasmalemma and tonoplast are permeable to sugars. The permeability to sugars increases during maturation and the increase is much greater in tonoplast than in plasmalemma. However the permeability of plasmalemma is larger than that of tonoplast regardless of the stage of maturation. Hence, in mature apple about 90% of sugars are accumulated in vacuole (Yamaki & Ino, 1992). The aim of this work was to investigate the effect of osmotic dehydration on microstructure of surface layers P.P. Lewicki, R. Porzecka-Pawlak / Journal of Food Engineering 66 (2005) 43–50 45 of apple cubes including changes of size, shape and diameter of cells and intercellular spaces. Histograms of measured values were calculated using Excel v.97 (Microsoft). 2. Material and methods 3. Results and discussion Apple variety Idared was cut into 10-mm cubes and dipped for 10 min into 0.5% citric acid in order to prevent enzymatic browning. Apple cubes were dewatered by osmosis in 61.5% sucrose solution at 30 C with continuous stirring of the suspension. Material to solution ratio was 1:4 w/w. The process was interrupted at 30, 60, 120 and 180 min. Osmosed material was sprayed with water for 30 s and blotted with filter paper. Parallelepipeds 5 mm long and 3 · 3 mm in crosssection were cut from the centre of osmosed cubes and subjected to fixation and dehydration. Cutting was done in such a way that one surface 3 · 3 mm of the parallelepiped was that which was in contact with osmotic solution. The opposite surface was that from the centre of the apple sample. Samples were fixed in 0.45 molar solution of glutaraldehyde–paraformaldehyde in a cacodylic buffer for 24 h. Washing was done in 0.2 molar cacodylic buffer for 30 min, repeating the process four times. Dehydration was done by dipping the samples into a series of ethanol solutions with concentration increasing from 10% to 70% v/v in steps of 10%. Dehydration in each solution was done for 20 min and repeated twice. Partly dehydrated samples were kept for four days in 70% ethanol in a refrigerator. Then the samples were dehydrated in 80%, 90% and 100% ethanol in series as was described above. The dehydration was finished with pure acetone and repeated twice for 40 min. Dehydrated material was saturated with Epon, polymerised for 24 h at 60 C and cut in microtome into 3 lm thick slices beginning from the surface contacted with osmotic solution. Slices were dyed with azur and methylene blue, washed with water and examined under the microscope. Microscope AX-70 Provis (Olympus) interconnected with computer was used in this experiment to examine the structure of osmosed apple. Software Analysis v. 3.0 (Soft Imaging Software) and Mocha v. 1.2 (Jandel Scientific) was used to improve the image and to calculate parameters characteristic for the tissue. Analysis was done on 600 cells on the average. Feret diameter, circumference and shape factor was calculated for cells and intercellular spaces. Shape factor was calculated as: 3.1. Osmotic dewatering sf ¼ Osmotic dewatering resulted in an increased dry matter content and reduced water concentration. The largest increase in dry matter content was observed after 30 min of osmosis (Fig. 1). The increase was equal to almost 70%. Further osmotic dewatering resulted in slow increase in dry matter content. After 3 h of dewatering dry matter content was doubled. Assuming that water and sucrose are the only substances which diffuse in the apple tissue it can be calculated that 30-min osmosis caused infusion of sucrose which accounted for 36.5% of dry matter of osmosed material. After 3 h of osmosis that value increased to 44%. Water content of raw apple was 5.71 g/g d.m. and decreased to 2.34 g/g d.m. during 3 h of osmosis. Again, the largest difference was noticed after 30 min of osmosis, which amounted to more than 80%. Above analysis shows that fluxes of sucrose and water are large during the first 30 min of osmosis and the tissue is subjected to large concentration gradients during that time. Further osmotic dewatering causes decrease of sucrose and water fluxes and stresses build up by concentration gradients should be much smaller than those created at the beginning of the dewatering process. 3.2. Tissue structure 3.2.1. Raw apple Microscopic analysis of raw apple shows nearly circular cells with well-defined cell walls (Fig. 2). The crosssectional area of cells shows some convexities, which 4p A P2 where A––area, P ––perimeter of the cell. Fig. 1. Changes of dry matter content during osmotic treatment of apple cubes. 46 P.P. Lewicki, R. Porzecka-Pawlak / Journal of Food Engineering 66 (2005) 43–50 Fig. 2. Microphotograph of raw apple tissue. Shaded areas are intercellular spaces. Bar is 300 lm. suggest that the cells are rather polyhedrons and not spheres. The regular shape of parenchyma cells is pronounced by the shape factor. The most frequent shape factor is 0.82 and some 56% of cells have shape factor between 0.5 and 0.8. Cells with shape factor lower than 0.5 account for about 12% of cells (Fig. 3). The Feret diameter of cross-sectional area of cells varies between 46 and 346 lm and the dominating value is 130 lm. Cumulative frequency shows that cells with the diameter smaller than 75 lm account for about 8% of cells, and 72% of cells have the Feret diameter between 75 and 150 lm. Circumference of cells varies from 190 to 2110 lm. Dominating value is 425 lm. Some 22% of cells have circumference smaller than 330 lm, and 26.5% of cells have circumference larger than 530 lm. Hence, more than 50% of cells have circumference between 330 and 530 lm. If cells with circumference larger than 1000 lm are not taken into account then the frequency distribution is nearly normal. Fig. 3. Effect of time of osmotic dehydration on shape factor of cells in apple tissue. Fig. 4. Frequency distribution of shape factor of intercellular spaces in raw apple tissue. Intercellular spaces are clearly visible on microphotographs as cavities of various shapes and sizes (Fig. 2). The spaces are irregular, elongated objects with concave, toward the centre, walls. The irregularity of shape is expressed by the shape factor, which is in the range from 0.16 to 0.84, and practically shows no dominating values (Fig. 4). Intercellular spaces with shape factor smaller than 0.3 account for 15% of voids and with shape factor larger than 0.6 for 11% of cavities. The remaining 74% of intercellular spaces have shape factor between 0.3 and 0.6. Circumference of intercellular spaces is between 172 and 2297 lm. There is no dominating circumference, but most of intercellular spaces have circumference between 400 and 1000 lm. Intercellular spaces with circumference below 500 lm account for 32% of voids, and cavities with circumference larger than 1000 lm are 19%. Hence, almost 50% of intercellular spaces have circumference between 500 and 1000 lm. 3.2.2. Osmosed apple tissue Osmotic treatment of apple tissue causes changes in its microscopic structure. There is a substantial difference in response to osmotic stress between cells surrounded by other cells and those being in contact with intercellular spaces. Cells surrounded by other cells become more circular at the beginning of osmotic process. With progressing osmosis their shape change to elliptical with folded and wrinkled cell walls. Cells contacting intercellular spaces are strongly affected by osmotic dewatering. From the very beginning they are deformed, elongated with cell walls, those contacting intercellular space, concave toward the centre of the cell (Fig. 5). The cells look like crescents and further osmosis causes folding and wrinkling of cell walls. Intercellular spaces become large elongated with irregular shape. At the final stages of osmosis they are more regular in shape but the circumference is composed of many concavities. P.P. Lewicki, R. Porzecka-Pawlak / Journal of Food Engineering 66 (2005) 43–50 Fig. 5. Microphotograph of apple tissue osmosed for 30 min. Shaded areas are intercellular spaces. Bar is 300 lm. At any time of osmosis there was no broken or damaged cell walls observed. At the final stages of osmosis some separation of cells was noticed and individual cells suspended in the intercellular space were observed. Shape factor of cells. Shape factor of cells was affected by osmotic process. Number of cells with shape factor larger than 0.8 (circular cells) decreased substantially (Fig. 3) from 31% for raw apple to 10% in apple osmosed for 120 min. Number of very irregular cells also decreased, especially during the first 60 min of osmosis. In consequence number of cells with shape factor between 0.5 and 0.8 increased from 57% in raw apple to over 70% in osmosed tissue. The change occurs during the first 30 min of osmosis and then the number of cells with sf ¼ 0:5–0:8 stabilises on the level of 71–79%. The osmotic process also influenced the range of shape factors. The shape factor in raw apple was from 0.12 to 0.94 and was progressively narrowed during osmotic treatment. In apple osmosed for 180 min it was from 0.46 to 0.87. Cell diameter. Changes in shape caused by osmotic treatment are accompanied by changes in size of cells. The dominating Feret diameter decreases from 130 lm in raw apple to 105 lm in apple osmosed for 180 min. Number of cells with the diameter larger than 150 lm is independent on osmosis time and is between 18.4% and 22.5%. However, number of small cells increases progressively from 8.2% in raw apple to 23.0% in apple osmosed for 180 min. (Fig. 6). In consequence number of cells with the diameter from 75 to 150 lm decreased from 72% in raw apple to 55% in apple osmosed for 180 min. The distribution of cell sizes is affected by osmotic process. In raw apple cells are characterised by the Feret diameter ranging from 46 to 346 lm. Apple osmosed for 180 min shows cell diameters from 39 to 212 lm. The spread of cell sizes in osmosed apple is much narrower 47 Fig. 6. Effect of time of osmotic dehydration on diameter of cells in apple tissue. than in raw apple, and the change concerns the side of large diameters. Cell circumference. Osmotic dewatering causes decrease of the number of cells with circumference between 330 and 530 lm in the product. After 180 min of osmosis number of those cells is 39%, while in raw apple that value was about 50%. The decrease is mainly due to the increase of number of cells with circumference smaller than 330 lm. (Fig. 7). The number of those cells increases from 22% to 32.3%. These changes follow the changes of cell diameter. Increase in number of small cells must cause increase of share of cells with small circumference in the analysed population. Shape factor of intercellular spaces. Intercellular spaces are less affected by osmotic dewatering than the cells. There is no dominating shape factor, but most of intercellular spaces are in the range from 0.3 to 0.6. In raw apple those spaces account for 73.5% of all the intercellular cavities. The share of those spaces in the population does not change during osmotic dewatering Fig. 7. Effect of time of osmotic dehydration on circumference of cells in apple tissue. 48 P.P. Lewicki, R. Porzecka-Pawlak / Journal of Food Engineering 66 (2005) 43–50 spaces with circumference exceeding 1000 lm increase from 18.5% to 43% after 120 min of osmosis (Fig. 9). Osmotic treatment for 180 min causes increase of number of intercellular spaces with small circumference and decrease of number of large cavities. Frequency distribution of circumference of intercellular spaces shows the same tendency. In raw apple 80% of intercellular spaces have circumference below 960 lm, while after 120 min of osmosis that circumference increases to 1285 lm. 4. Discussion Fig. 8. Effect of time of osmotic dehydration on shape factor of intercellular spaces in apple tissue. until 120 min of osmosis. Then the share decreases to 65–67% (Fig. 8). Intercellular spaces in raw apple are characterised by a shape factor in the range from 0.16 to 0.84. During osmotic treatment the shape of the very irregular intercellular spaces does not change much. Osmotic treatment causes changes of those intercellular spaces, which are more regular in shape. The upper end of the shape factor distribution curve is moved toward lower values, and decreases from 0.84 to 0.73–0.75. Hence, osmotic treatment moves intercellular spaces toward more irregular shapes. Circumference of intercellular spaces. Circumference of intercellular spaces in raw apple varies between 172 and 2297 lm. However, the spaces with large circumference are just few, and most of the intercellular spaces are with circumference smaller than 1500 lm. Osmotic dewatering causes substantial changes in intercellular spaces. Small spaces with circumference lower than 500 lm decrease from 32% in raw apple to about 6.5% after 60 min of osmosis. On the other hand number of large Fig. 9. Effect of time of osmotic dehydration on circumference of intercellular spaces in apple tissue. Results presented above show the response of apple parenchyma tissue to osmotic treatment. Most of changes both weight and dry matter content occurs during the first 30 min of processing, while microscopic properties such as cell shape, cell size, and shape of intercellular spaces change during the whole investigated time of osmotic treatment. In raw apple cells are in the turgor state and exert pressure one on the other. Due to different sizes and convexities of the contact surfaces the shape of cells is distorted in respect to the ideal spherical form. The shape factor has a log-normal distribution and a dominating value is typical for pentagons or hexagons. The turgor pressure pushes cell walls toward the centre of intercellular spaces. Hence, the intercellular spaces are very irregular and look like an ellipse with wavy circumference (Fig. 2). Cell walls are under the stress and are stretched. Osmotic treatment, due to high osmotic pressure of the solution, causes changes in spatial distribution of pressure gradients in the tissue. Cells being in direct contact with osmotic solution lose water and release turgor pressure. Cells become smaller and the share of those cells in osmosed tissue increases substantially (almost 3-fold). Some wrinkling of cell walls is observed but the shape factor moves toward smaller values in comparison to raw material. Hence, release of turgor pressure does not lead to rounding off of the parenchyma cells. This is probably due to the fact that cells are not separated from each other, and relaxing and shrinking walls of cells are also subjected to stretching forces exerted by neighbouring shrinking cells. This mechanism is perfectly seen in cells, which are surrounding intercellular spaces. A part of cell wall, which is in contact with intercellular space, is subjected to shrinkage forces. The rest of cell wall is prevented from extensive shrinkage by stretching forces. In consequence cell wall on the intercellular space side collapses and assumes shape similar to crescent (Fig. 5). In tissue undergoing osmotic dewatering volume of cells decreases, and the cell sizes move toward smaller values. Small cells are less susceptible to deformation P.P. Lewicki, R. Porzecka-Pawlak / Journal of Food Engineering 66 (2005) 43–50 than the large ones due to small radius and excess pressures according to the Kelvin equation. Hence, osmotic dewatering causes less variability in cell shapes in comparison with those in raw apple. An outcome of these changes is a tissue with cells more deformed than in raw apple but less variable in shape. Changes in cell size and shape caused by osmotic treatment affect intercellular spaces. Shrinkage of cells and wrinkling and convexities of cell walls cause increase of circumference of intercellular spaces. The increase is more than 30% during 120 min of osmosis. Moreover, the intercellular spaces become more irregular (Fig. 10) than those do in raw apple. Hence, the shape factor moves toward smaller values. Changes in shape factor and circumference of intercellular spaces are correlated with time of osmosis until 120 min of the process. At 180 min substantial increase of small intercellular spaces is observed (Fig. 11), which is accompanied by the decrease of number of large intercellular spaces. This is probably due to detachment 49 of some cells and splitting of middle lamella. It is already seen in tissue subjected to osmotic dewatering for 120 min (Fig. 10). Detached cells enter intercellular spaces and make them smaller and new cavities are formed. This observation suggests that prolonged osmotic dewatering can disintegrate apple tissue and destroy its continuity. It can be due to either chemical changes which weaken middle lamella or build up of stretching forces sufficient to split it. 5. Conclusions Results collected in this work show that osmotic dewatering causes changes in size and shape of parenchyma cells of apple, which in consequence affect intercellular spaces. Contact with osmotic solution releases turgor pressure and cells are subjected to shrinkage and stretching forces. These forces are not strong enough to break cell walls or to split middle lamella. Hence, integrity of the tissue structure is preserved. However, prolonged osmotic dewatering (3 h) causes some detachment of cells and formation new, small intercellular spaces. This detachment and splitting of middle lamella causes discontinuities in tissue structure. Shrinkage and stretching forces acting on cell walls in the tissue undergoing osmotic dewatering result in deformation, wrinkling and creasing of cell surface. This also affects shape and circumference of intercellular spaces. In consequence tissue structure of osmosed apple is less regular than that of raw apple, but more homogenous. The shape factor is moved toward smaller values, but the frequency distribution is much narrower than in raw apple. Fig. 10. Microphotograph of apple tissue osmosed for 120 min. 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