6TH INTERNATIONAL CONFERENCE ON MODERN POWER SYSTEMS MPS2015, 18-21 MAY 2015, CLUJ-NAPOCA, ROMANIA PV Power Source Estimation for a Custom-Designed Growing-Plant Lighting System Elena Dănilă, Dorin Dumitru Lucache Department of Energy Utilisation, Electrical Drives and Industrial Automation Faculty of Electrical Engineering, Technical University Gheorghe Asachi of Iasi Iasi, Romania that can damage cells and tissues (so they are largely filtered by the ozone layer in the stratosphere), and photons at longer wavelengths don’t carry enough energy to favor photosynthesis [4]. PAR is expressed in number of photons per second (not as a direct measure of energy), because the photosynthetic process occurs when a photon is absorbed by the plant, regardless of the wavelength of the photon. In other words, if a number of blue photons is absorbed by the plant, the process of photosynthesis’ level is equal to the level produced by the same amount of absorbed red photons. The total amount of energy emitted per second in the range 400700nm is measured in PAR watts. This is an objective measure, opposed to lumens that are subjective units. PAR watts show directly how much energy is available to be used in plant photosynthesis. "Illumination" for plants is measured in PAR watts per square meter. There is no specific name for this unit, but is referred to as "radiation" and noted, for example, 25 W/m². Abstract—When solar radiation meets the leaf of a plant, there occur three optical phenomena: reflection (~10%), transmission (~27%) and absorption (~63%). In photosynthesis, the emitted spectrum by a lighting source (natural or electric) is not entirely used by plants, only the radiation in the range of 400 - 480nm (blue and purple) and 580 - 680nm (red and orange). The artificial light can stimulate the crop production, in specific conditions and with a very careful system design, considering both energetic and biologic aspects. The paper opens a broad interdisciplinary study direction, also actual - as the management of food resources in the world becomes a serious problem, and the deeper integration of technology in agriculture is no longer a trend but a necessity. The paper assess the use of PV panels to supply the growing-plant lighting systems placed in protected or far areas where the grid is absent, as a green power source alternative. Keywords— PV panels, photosynthetic active radiation, grow light, yield photon flux, crop production, solar powered LEDs. I. PAR is normally quantified in µmol photons m-2s-1, as a measure of photosynthetic photon flux density, or PPFD (parameter used more by biologists). This is sometimes expressed in Einstein units, for example, µE m-2 s-1, although this unit is not part of the International System and is redundant with the mole. Conversion between energy-based PAR and photon-based PAR depends on the lighting source spectrum (Table I). PAR can be indirectly calculated based on the values of direct radiation (Im) and diffuse radiation (Id), and the values can be expressed in cal/(cm2min), J/(cm2min), W/m2 [5]: (2) PAR = 0.43I m + 0.56 I d PARAMETERS OF HORTICULTURAL LIGHTING SYSTEMS Although many design principles apply to both forms of lighting, general and horticultural, the measurement units used in general lighting (lumen, lux, lumens per watt and footcandles) are correlated or appreciated by the human eye. Instead, horticultural lighting systems are best assessed by parameters showing the use of light or lighting system capacity to stimulate photosynthesis. These values are, therefore, related to the absolute number of photons. As any plant’s absorption spectrum is the spectrum of radiant energy whose intensity, at each wavelength, is a measure of the energy amount, of that wavelength, which passed through chlorophyll [1], it follows that plants obtain all their energy requirements only from blue and red light [2]. Total solar irradiance describes the radiant energy emitted by the sun over all wavelengths, on a surface that is normal to the incident radiation [3], but the plants’ response is based only on the daily irradiation (the average direct insolation, arriving at the surface in the absence of clouds, from 6 am to 6 pm). Yield photon flux (YPF), measured in µmol m-2s-1, is the parameter that considers not only the photons, but shows how efficiently the plant uses them (Fig.1). TABLE I. η_photon η_v (µmol/J* or µmol (lm/W*) s−1W*−1) η_photon (mol day−1 W*−1) 3000 (warm white) 269 4.98 0.43 0.0809 4000 277 4.78 0.413 0.208 5800 (daylight) 265 4.56 0.394 0.368 T (K) The photosynthetic active radiation (PAR) is defined by CIE as the total exposure to photons in the solar radiation band from 400 to 700 nm, in that the energy is absorbed by photosynthetic pigments. This spectral region corresponds more or less with the range of visible light to the human eye. Photons at shorter wavelengths tend to be so "energetically" CONVERSION FACTORS FOR PHOTOSYNTHETIC PARAMETERS OF LIGHT SOURCES [6] W* and J* indicates PAR watts and PAR joules (400–700 nm). 77 η_PAR (W*/W) 6TH INTERNATIONAL CONFERENCE ON MODERN POWER SYSTEMS MPS2015, 18-21 MAY 2015, CLUJ-NAPOCA, ROMANIA II. ANALYSIS ON A GROW LIGHTING SYSTEM FOR A SPECIFIED CROP The normal artificial lighting in a greenhouse is designed in accordance with its natural lighting system, for their use in parallel (in addition) as much in the daytime. In the same time, must be also complied the criteria of choosing the light sources, namely: the spectral quality and how light interacts with plant’s tissue, plant’s photoperiodicity and the geometry of space. In literature there are several recommendations on the horticultural lighting systems depending on the nature of culture, but almost all are empirical. No lighting solution arguments simultaneously by analyzing chamber geometry, spectral distribution of the light flux, PAR, PPFD and YPF. Calculation of required PAR for the cultivated crop The preliminary case study covers a small area of 35cm x 25cm=0.875m2, on which was planted lettuce. It is a long-day plant, which can be exposed to continuous illumination. The analysis in [9] shows that subjecting this plant species to continuous light has no negative effects, just shorten the cycle of generation and leads to accumulation of large quantities of dry matter. The light requirement for this type of plant is 4000 lx [10]. It follows that, for the planted area, the required flux is: Fig. 1. Relative quantum yield for crop plant photosynthesis [7] Because red light (or red photons) is used more effectively to induce reaction of photosynthesis, YPF gives more importance to red photons and is based on plant sensitivity curve, between 360 and 760 nm. Although more than 90% of the blue photons are absorbed, about 20% of them are captured by the non-active pigments of the plant and energy is transferred to the collector pigments (or to the cells of the plant reaction), heat being lost. In other words, the efficiency of a mole of absorbed blue photons is 20% lower than that of a mole of absorbed red photons. All these considerations are based on the second law of photochemistry, Stark-Einstein law [8], which says that the radiation absorbed not necessarily lead to a photochemical reaction; however, if the reaction occurs, for each transformed molecule, a single photon is required. φ = E ⋅ S = 4000 ⋅ 0.875 = 3500lm (3) For this crop, the photosynthetic active radiation at natural light (medium PAR in summer is 30 mol/m2/day and in winter is 3 mol/m2/day) is, according to conversion factors from Table I: 3500lm / 265 = 13.2WattPAR , (4) equivalent to: 13.2 ⋅ 4.56 = 60.2 µmoles / sec , meaning that the horticultural lighting system has to provide around 3500 lumens and 60.2 µmoles/sec. Photosynthetic photon flux density (PPFD) measured in micromoles per square meter per second is another parameter that characterizes the horticultural lighting systems. This value represents the total number of photons in the range of active wavelength for photosynthesis, which falls on a square meter per second. This is equivalent to illumination. Evaluation of the grow lighting system The chosen luminaire is a LED growing module (Fig.2), with the following characteristics: • Dimensions: 310x310x32 mm; • Rated voltage 230 V; • Total power 14W, so particularly 1 led has 0.062W; PPF/Watt is a measure of the efficiency of coupling, expressed in micromoles per Joule. This metric represents the total number of photons in the range of active wavelength for photosynthesis, generated by one Joule of electricity. PPF/delivered Watt is a measure of the effectiveness of the lighting system, expressed in micromoles reaching the canopy of plants per Joule. This value represents the total number of photons in the range of active wavelength for photosynthesis that reach the plant canopy, generated by one Joule of electricity. In general, this is the best measure for evaluating the electrical efficiency of various horticultural lamps. Regardless of the efficiency of lamps, the flow of photons must reach the plant canopy, in order to be absorbed and induces photosynthesis, and/ or photomorphogenesis response. Fig. 2. Led grow light for irradiating the lettuce crop 78 6TH INTERNATIONAL CONFERENCE ON MODERN POWER SYSTEMS MPS2015, 18-21 MAY 2015, CLUJ-NAPOCA, ROMANIA • 160 red led (630nm wavelength) and 65 blue led (465 nm wavelength); • The optical axis is perpendicular on crop, with a hanging distance of 100 cm. Using the LED Spectra dedicated software computing, it was checked whether the luminaire covers the necessary lighting to the tested crop (Fig.3). For accurate simulation, suspension height and the angle of incidence were introduced. Resulted from the simulation that plants on the tested crop can benefit of: • A luminous flux of 525.9 lm; • A radiant flux of 11.78W; • A photosynthetic photon flux density of 18.41 µmol/m2/sec; • A photosynthetic active radiation of 57.852 µmol/sec, less than in the case of growing the same crop at natural light; • An illumination of 167.4 lx (Fig.4); • The entire blue spectrum emitted by the artificial source, with maximum efficiency in the range of 460 – 470 nm. Fig. 4. Resulted spectrums from simulation To reach the optimum value of 60.2 µmol/sec – calculated for the case when the plants are irradiated by the sunlight, are necessary 155 blue led and 70 red ones of the same power (Fig.5), meaning that 90 of the red leds must be replaced with blue ones. The authors appreciate that the error of: 57.85µmol / s − 60.2 µmol / s * 100 = −3.9% ε= 60.2µmol / s (5) is acceptable for this analysis, taking into account that the wavelength in the simulation software is a range, not a precise value. Fig. 5. Determination of the optimal number of LED light necessary equivalence There can be also calculated the yield photon flux, using the conversion factor for led luminaires of PPF/YPF=1.12 [11]: 18.41µmol ⋅ m −2 s −1 YPF = ⋅ 0.875m 2 = 14.38µmol / sec (6) 1.12 Results and analysis regarding plants’ growth To estimate the gain get by applying the growing lighting, parallel with the test crop, it was planted a control crop, raised in daylight, under the same conditions of temperature and humidity. The lettuce on the test crop was measured daily and watered according to soil (dynamic biometric is shown in Fig.6). The temperature inside the growing room varied between 19.50C and 24.20C. After one month, the gain in plants' medium height was of 183% and the estimated dry mass gain result about 242% when compared with the daylight-exposed control crop. For this gain, the energy consumption was 14W*24h*27days=9.072kWh, so energy expenses of about 1 Euro. Fig. 3. PAR and PPFD calculation for the chosen luminaire, with 65 blue led and 160 red ones, of the same active power 79 6TH INTERNATIONAL CONFERENCE ON MODERN POWER SYSTEMS MPS2015, 18-21 MAY 2015, CLUJ-NAPOCA, ROMANIA splashing water, dust, temperature range in which it has to work at full power. 6. The reliability, life cycle and price. There are three types of sources for LEDs’ supply: a) CV&CC – is a source of constant voltage during startup, after that it provides constant current to drive LEDs. It has the advantage of not requiring driver integrated circuit, has high efficiency (lumen / watt), low price and can be used in all types of LED lighting systems, making them more flexible. b) CC – is a source of constant current. The output voltage can be determined by the total voltage drop across the LEDs (the forward voltage). It is used to supply directly a series of LEDs. It has the disadvantage of the appearance of unbalanced currents in the branches that reduce the lifetime of the LEDs in a string failure. LEDs do not require the same number of milliamps when powered at the same voltage. For this reason, constant current sources are required to maximize the lifetime, particularly in the case of high-power LEDs. Fig. 6. The graph of the plant’s height evolution in the reference period III. THE GREEN SUPPLY OF GROW LIGHTING SYSTEM c) CV – is a source providing constant voltage, which must be regulated within voltage tolerance specification. For this reason, and for having an AC input (90~264Vac), the source operates always in series with a DC/DC LED driver. It presents some advantages over the first two: independent channels for balanced currents, higher lifecycle and do not require sorting LEDs by voltage. Instead, the price of these sources is higher, their circuit is more complicated (therefore have a larger volume) and have a lower efficiency. For an efficient growth process, the horticultural lighting system can be integrated into a fully automated system (like KNX [13-Schneider]), which commands the on/off powering, cooling or heating the greenhouse, water pumps, irrigation tapes, the micro sprinklers, lighting when the solar radiation falls below an acceptable limit value. Also, the energy consumption could be directed as a response to growth conditions and biological stage of the plant (remote management of energy demand). All this should finally lead to minimization of greenhouse’s dependence on the public energy supply grid once with the integration of a renewable energy source. The horticultural LED module, which comprises combinations that emit in the F12, F33, F64 and F75 growth spectra or monochrome red / blue, has electrostatic discharge (ESD) protection with Zener diode (Fig. 8) and can be connected in series or in parallel with the power supply modules. It requires radiator for heat dissipation. Integrated ESD grids from silicon are devices that protect analog and digital signal lines, the space occupied on the printed circuit being therefore small. Lighting is responsible for a significant weight of electricity consumption, regardless the activity domain: industrial - 10%, residential - 40%, commercial - 25%...50%, public lighting - 100%. A current trend is to integrate management devices which allow the optimization of the energy consumption by managing lighting control according to: hour, daytime, imposed limited operation, movement or presence of personnel, light level, report of natural light. In addition to this, a fully autonomous chamber/construction can be built by using a renewable energy source to power the lighting system (and, if appropriate, other specific consumers). The criteria for choosing sources to power a LED-based lighting system are: 1. The value of appropriate power level, including the safety margin; 2. The topology of lighting system; 3. The type of supplying source: of constant current (CC) or of constant voltage (CV), on which there are integrated additional drivers1 (LDD-L or LDD-H) to get a more accurate constant current level; 4. The type of application – if it requests power factor correction (PFC) and flyback controller; 5. The mounting location of LEDs power supply (site type, indoor/outdoor) and the environmental conditions: dry/wet/ 1 Fig. 7. (a) ESD protection circuits using multiple pn junctions or Zener diodes. (b) ESD protection incorporated in Si submount [12] It is ascertained that the LED grow lighting module used in this study has the powering components integrated. In case they were external, it will be necessary to take into account the power dissipated in the driver and the power indicated for one or several associated LED modules [13]. 2 blue (22.8%), green (0.3%), red (76.8%), far-red (0.1%) 3 blue (11%), green (7.7%), red (81%), far-red (0.3%) 4 blue (49.5%), green (0.5%), red (49.9%), far-red (0.1%) 5 blue (74.5%), green (0.6%), red (24.8%), far-red (0.1%) encapsulated module type DC-DC buck converters for LED driving purposes 80 6TH INTERNATIONAL CONFERENCE ON MODERN POWER SYSTEMS MPS2015, 18-21 MAY 2015, CLUJ-NAPOCA, ROMANIA The power consumption in the case study presented in section II (for continuous lighting – 24 hours/day, for one growing stage of 27 days and for a cultivated crop of 0.875m2) is of 9.072kW – absorbed from the public network. But not always the location of a greenhouse allows the access to electricity network, as the location depends first on taking maximum amounts of sunlight, at least 6 hours a day of direct sun. A method of increasing the degree of autonomy in powering a greenhouse is installing solar panels to collect in the daytime the solar radiation and during the night to power the lighting for growth. The basic principles of designing a solar greenhouse set that it must have glazing oriented to receive maximum solar heat in the winter, must be built from heat storing materials, and must have large amounts of insulation where there is little or no direct sunlight [14]. IV. The artificial light can stimulate plant’s growth without causing organic or morphological changes, as the sources emit only in the red and blue region of the light spectrum - the most effective radiations in photosynthesis. A proper design of a growing system, considering biological and energetic aspects, can increase the capacity of sustaining vegetable and fruit consumption and lead to the reduction of energy intensity of the horticultural sector. The coverage of the greenhouses with solar panels appears as a modern energy-saving measure, designed to ensure a certain degree of energy self-efficiency of the greenhouse. Unfortunately, the measure has serious limitations, bringing with it a series of disadvantages like the higher costs, the need of a natural light valve or cooling the panels. Even there are used transparent solar panels, their natural light transmission coefficient is only of 20%, which is not sufficient for plant growth in the daytime. To provide the input parameter for the LED-based growing sources, there can be adopted a solar PV system, of latest technology with transparent photovoltaic glass, all-aluminum, 2.4m x 3.5m, generating 600kWh/year of renewable electricity [15]. The price is of 6300 €/piece, without including foundation ground works, greenhouse assembly, storage units, electronic timers and controls for driving LED on lighting cycles and electrical connections. Assuming that the greenhouse operates in off-grid mode, it results that the PV system must provide all the energy demand for lighting the cultivated crop (hypothetically being of 500 m2, by extrapolating the analysis in the previous section) during the night. In this case, for powering the lighting for growing one batch (27 days, approximately 1 month) are needed on average 2592 kWh (see Table II). It must be taken into account that the amount of supplied energy depends on geographic location, as the amount of solar radiation also varies. To ensure the yearly energy demand calculated at 31104 kWh, the greenhouse must be covered with 435.45 m2 of solar panels, i.e. 52 pieces, tune of 327600€. Including the installation and electricity storage costs, the investment in an autonomous PV power source become extremely high and difficult to be recovered in due time. TABLE II. Lately, photosynthesis efficiency calculation has aroused the interest of specialists to determine the energy efficiency of crops for bio-fuels. Ensuring the independence of the greenhouse by recycling their waste (biomass) is not only an energy management solution, but an environmental-friendly one because, as specified above, in the particular case of lettuce, continuous exposure to light radiation increases the production of dry mass. 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