Drip Irrigation Manual Construction, Operation, and Maintenance Becky Abarca, Efrain Arambulo, Katie-Zhouyi Liao November 2012 Table of Contents Manual Overview............................................................................................................................ 2 Drip Irrigation System .................................................................................................................... 3 Drip Irrigation Components ............................................................................................................ 4 Maintenance Procedures ................................................................................................................. 1 Steps to flush the system: ............................................................................................................ 1 Steps for cleaning the disk filter: ................................................................................................ 1 Steps for cleaning the emitters: ................................................................................................... 1 Daily Operations Checklist ............................................................................................................. 2 Before operation: ........................................................................................................................ 2 During Operation: ....................................................................................................................... 2 After Operation: .......................................................................................................................... 2 Seasonal Maintenance Procedures .................................................................................................. 3 System Construction Directions ..................................................................................................... 4 Troubleshooting Procedures ..........................................................Error! Bookmark not defined. Manual Overview The purpose of this manual is to aid in the construction, operation, and maintenance of a drip irrigation system. Drip irrigation is a sustainable irrigation method because it saves water and nutrients. In a drip irrigation system, water is distributed to a field through a set of water lines and drip emitters. This system allows water to be released as close to a plant’s roots as possible at a slow rate (see figure 1). Doing this saves water because it only provides as much water as necessary to feed the plants and it minimizes the amount of runoff water (runoff water is the water flow that occurs after soil is full of its water capacity). It also saves nutrients because the slow rate of water allows the roots to absorb the nutrients. Figure 1: The water distribution by drip emitters The main components of a drip system are the filters, tubing, and emitters. The manual provides a description of each component and its importance within the drip system. Following the procedures in this manual will increase the life of the drip system. Drip Irrigation System Layout of drip irrigation system Close-up of how main dtip components are attached Drip Irrigation Components Main Valve: Manual on/off switch Pressure Regulator: Adjusts pressure to correct setting Tubing Adaptor: Connects tubing to main water line Emitters: Provides water to the base of the plant Connector : Attaches drip tubing to lateral lines Stake: Keeps lines in place and held to ground Backflow Preventer: Prevents reservoir water contamination Filter: Additional water filter to prevent clogging Drip Tubing: Distributes water to field from water source End Cap: Caps the drip tubing at the end so water is not wasted Punch Tool: Makes holes in tubing Fittings: Attached lateral lines to main line Maintenance Procedures Steps to flush the system: 1. 2. 3. 4. 5. 6. 7. 8. Shut off water source. Take off the cap from the main line. Take off the end-caps from the lateral lines. Make sure the pump and filter connection is tight. Open the flush valve. Turn on the pump. Flush it for 10 minutes or until the water runs clear out of the valve. Turn off the pump. Close the valve. Recap the later lines and main line with the caps. Repeat steps 1-5 for remaining drip lines until they are all flushed. Turn on water source. Steps for cleaning the disk filter: 1. 2. 3. 4. 5. 6. 7. 8. Shut off water source. Remove the cap from the filter. Take out the stacked disks. Rinse off the disks with water to remove large debris. Loosen the disks so they can move freely. Rinse off remaining Rinse off the disks with water to remove remaining debris. Tighten the stacked disks. Insert into the filter. Tighten the cap. Repeat for remaining disk filters until they are all clean. Turn on water source. Steps for cleaning the emitters: 1. 2. 3. 4. 5. 6. Shut off water source. Twist the emitter cap off. Rinse emitter with water to clear away dirt and debris. Reattach cap. Repeat for all emitters. Turn on water source. Daily Operations Checklist Before operation: □ Prime the pump. Pour water into intake valve. This prevents air bubbles from forming. □ Open filter cover. Make sure disks are clean. If disks have a lot of dirt and/or debris, follow maintenance procedure for cleaning the filter. During Operation: □ Turn on pump. Make sure it works properly. Listen for any unusual sounds or vibrations. If something unusual is observed, refer to troubleshooting procedure. □ Walk throughout field to visually inspect drip system 1. Check tubing for water leaks. 2. Check emitters for clogs. After Operation: □ Turn off pump. □ Close valve. □ Unplug pump. □ Check filter. Clean if necessary. Seasonal Maintenance Procedures Filter: □ Replace old disk filters with new disk filter. Tubing: □ Inspect tubing for leaks, holes, tears, cuts, etc. If found, replace line. □ Make sure tubing is clamped and attached properly. □ Make sure emitters are evenly spaced apart. Overall System: □ Flush the system before operating it for the first time after each season. System Construction Directions To construct the drip irrigation system, begin at the water source: 1. Make a hole in the holding tank so that you can attach a 12” piece of ¾” PVC pipe. 2. Take a ¾” male adapter(S X MHS) and apply glue to the coupling male adapter and connect the pipe and fitting. 3. Once dry, take the ¾” hose valve, apply Teflon tape to the thread and screw on the valve. 4. When connecting any threaded pipes you need to apply Teflon tape to ensure that there are no leaks in the connections. 5. Take the backflow preventer and connect it to the main valve. 6. Next you connect the pressure regulator 7. Next you connect the Y-filter 8. Next connect the ½” tubing adapter 9. After the tubing adapter is connected, take the ½” drip line connect the drip line by forcing the dripline and tubing together 10. Lay the ½” line across the plot and it will serve as the mainline. 11. At every row, cut the ½” drip tubing and in the same manner as the drip line was connected to the tubing adapter, simply connect press firmly the ½” tee coupling at every row 12. For every tee coupling connect ½” drip line and run it along the entire row 13. Using clamps secure the dripline to the ground and to ensure the dripline aligns properly with the rows. 14. At the end of all driplines connect the ½” end caps or the end clamps to ensure that there are not open lines 15. Once all lines have been set, take the tubing hole punch and punch holes at the location of every coffee plant 16. Next you take the Pressure Compensating Drip Emitters and place them at every hole that was punched in the ½” dripline. 17. Once all of the emitters have been placed then open the main valve to check for leaks. 18. If there are any leaks turn off the valve and asses the leaks
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