Jan2012_ES&E_D6_ES&E 12-02-02 11:00 PM Page 67 Water Systems Acoustic-based pipe assessment technology reduces water leakage rates By Marc Bracken The correlator interface indicates the effective wall thickness of the surveyed span of asbestos cement pipe as well as any existing leaks to engineers. Leaks are detected within 1”-3”ft of accuracy. A ccording to the US Environmental Protection Agency, some 700 water main breaks occur every day in the United States and Canada, amounting to approximately 250,000 breaks each year. Also, EPA estimates that, on average, 14 percent of treated water is lost to leaks. The District of Maple Ridge, British Columbia, provides drinking water to more than 68,000 residential and commercial customers through 380 kilometres of water mains. Located 26 miles east of Vancouver on the north bank of the Fraser River, the District was experiencing leaks and main breaks in sections of its water system, which is comprised mainly of ductile iron pipe. However, approximately 18% of its water system is comprised of asbestos cement and cast iron, and most of the leaks and breaks are experienced in these areas. Normally, Maple Ridge would analyze the break histories of parts of its water www.esemag.com system to determine which sections needed to be prioritized for replacement. However, it began searching for a solution that would help support this approach by non-invasively measuring the effective wall thickness of selected water pipes as a means of better anticipating what sections were most vulnerable to future breaks. Maple Ridge turned for help to Echologics LLC, a developer of advanced acoustic-based technologies for water loss management, leak detection, and pipe condition assessment. A subsidiary of Mueller Water Products, Inc., Echologics works with municipalities worldwide to isolate “silent” leaks that traditional leak detection and condition Normally, Maple Ridge would analyze the break histories of parts of its water system to determine which sections needed to be prioritized for replacement. “Maple Ridge is a growing community with a fairly young infrastructure,” said Ed Mitchell, Maple Ridge’s Waterworks Superintendent. “Except for 42 miles of asbestos cement and cast-iron pipes with some ductile iron, we’re in good condition. Our main driver in investigation and replacement was trying to determine a pipe’s remaining useful life.” assessment methodologies fail to find. Its proprietary sensor and signal conditioning technologies substantially reduce both electronic “white” noise as well as ambient background noise often created by running water, traffic or pumps. It works well on all pipes regardless of diameter, geometry, material, etc. Data collection is non-invasive, using January 2012 | 67 Jan2012_ES&E_D6_ES&E 12-02-02 11:00 PM Page 68 Water Systems standard pipe appurtenances such as hydrants, valves, or direct attachments to the pipe’s outer wall. The system also has the ability to assess the structural condition of transmission mains and distribution pipelines, including a unique solution for asbestos cement pipe. Mitchell wanted to gauge the accuracy of the company’s condition assessment capabilities. Therefore, the District had Echologics assess the condition of two sections of 6-in. asbestos cement pipe in its system, which it already knew was badly degraded. In order to conduct the acoustic-based surveys, engineers placed two hydrophones on valves and fire hydrants that were connected to selected sections of the system. Once the hydrophones were in place, a correlator listened for variations of acoustic signals that were introduced into the pipes by flowing water from hydrants, physically tapping on appurtenances such as valves, or by attaching vibro-mechanical shakers to the system. Changes in the acoustic signals enabled engineers to accurately measure wall thickness of the pipes, while simultaneously pinpointing leaks without breaking Matthew Coleman, senior field specialist for Echologics, listens as acoustic signals are induced into a section of asbestos cement pipe through a hydrant using LeakFinderRT. ground or disrupting service. Once Echologics had surveyed both sections of pipe, Maple Ridge compared unearthed samples of the pipes to the condition assessment report provided. The results were found to be nearly identical. The company’s findings accurately indicated that both pipes had remaining wall thicknesses of 7.7 mm, which meant that the pipes were significantly degraded. They had lost more than half (-54.2%) of their original wall thickness. The ability to accurately and non-invasively locate leaks and assess the wall thickness of pipes is a result of LeakfinderRT, a Windows-based leak detection and pipe condition assessment system. Its ability to accurately detect leaks on asbestos cement and metallic pipes is a result of an enhanced correlation function, which dramatically improves its ability to accurately identify and locate narrowband leak noise. This capability is ideal for plastic pipes, multiple leak situations, and scenarios where there is a large amount of background noise, or where leak sensors have to be closely spaced. Maple Ridge now uses results from Echologics’ leak detection and pipe condition assessments, along with its pipe breakage histories, to help prioritize repairs and replacement of its water system. A pattern of break reductions has been established for the District. In 2010, there were a total of six breakages in the system. In 2011, there were only two. Marc Bracken is with Echologics. For more information, E-mail: [email protected] 68 | January 2012 Environmental Science & Engineering Magazine
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