No. Technique 1 Using dual injection system, the mixed of aqueous alcohol and gasoline can be used in the engine This technology was applied into KYMCO’s engine nozzle design to reduce NOX and to extend the life of catalytic converters. This technology also provided to KYMCO to have patented invention Specification (patent No. I394670). This technology can also be used in the rotor engines by using alternative fuel and was validated the feasibility by Zhongshan Institute of Science. Illustration Holder / Dep. Rong-Horng Chen / Mechanical and Energy Engineering Tel. / E-Mail +886-5-2717562 / [email protected] No. 2 Technique Vehicle systems integration and application design for low fuel-consumption cars, electric cars, hybrid cars, solar cars and fuel cell vehicles Specification We have patents No. M410603 and No. D147067 for solar car model, patent No, respectively. M446313 for no electric energy/water saving and temperature control model. We also have technologies including using heat pipe for cooling solar collector tank and thermal energy storage PCM building materials. In the past five years we won 59 awards. In the past ten years we won more than 100 awards. Illustration Holder / Dep. Rong-Horng Chen / Mechanical and Energy Engineering Tel. / E-Mail +886-5-2717562 / [email protected] No. Technique Specification 3 Hybrid green energy system Energy becomes an important issue because of the prosperity of the human being civilisation. Nowadays, energy conservation and carbon reduction is not only a governmental policy but also morality of daily life. Beside energy conservation, exploring new energy source is a key option of overcoming the energy shortage problem. However, new energy sourcing should not contradict the policy of carbon reduction. We have developed a microgrid system which can operate in parallel with the grid or in a standalone fashion. In the system, solar energy and wind power work as the green source, a diesel generator as the controllable source for emergency, and a battery bank as energy storage. All modules are managed using an energy management system which predicts the demand and the generation of electricity and accordingly, trades with the grid. Illustration Holder / Dep. Ching-Hua Ting / Mechanical and Energy Engineering Tel. / E-Mail +886-5-2717642 / [email protected] No. Technique Specification 4 Automatic control and systems engineering A control system to a machinery or process is analogy to the brain to a body. Facilities through adequate control can have high-quality produce but low man power. The value of the facilities is hence increased. However, the design of a control system is system specific. It is engineering, an art. Appropriate control design enhances the performance of the controlled facilities and reduces material and energy consumption in production. The below example shows the control of a flue gas processor of a refuse. A patented, developed in house, control algorithm is implemented using PLC as the core of a distributed control system for the flue gas processor. Flue gas exhausts have qualities much better than the law under the premise of energy conservation, consumable saving, and manpower saving in fully automatic operation. Illustration Holder / Dep. Ching-Hua Ting / Mechanical and Energy Engineering Tel. / E-Mail +886-5-2717642 / [email protected] No. Technique Specification 5 Hydro power generation Based on years of practical and research experience, we have helped the industry on the design, fault diagnosis and remedial measure of the turbine-generator set and the auxiliary system of hydro power plant. We offer services of generator installation, commissioning, performance test, fault diagnosis and remedy, and the development of control systems. Illustration Holder / Dep. Ching-Hua Ting / Mechanical and Energy Engineering Tel. / E-Mail +886-5-2717642 / [email protected] No. 6 Technique A one-keystroke engine start/stop controller with fault isolation for motorcycles at idle speed Specification Motorcycles are the most popular vehicle used in Taiwan. The total number counts to 15 million, among which 13 million equip with carburettor engines. Exhaust from motorcycles is the major contribution to the air pollution in urban area. The pollution becomes obviously worse at a road cross with traffic light control. Hence, new motorcycles are asked to have idle speed engine stop control as a standard function. But this regulation is not imposed on the existing motorcycles which are the major source of air pollution in urban area. We have developed a one-keystroke engine start/stop controller with fault isolation for motorcycles at idle speed. The driver does not need to alter his/her drive habit or the operation interface. At idle speed, the driver stops and afterwards starts the engine with only one key stroke. The controller has fault proofing function to isolate any mistake operation. This assures driving safety. The controller has been tested on a SYM 125CC Wolf motorcycle. Illustration Holder / Dep. Ching-Hua Ting / Mechanical and Energy Engineering Tel. / E-Mail +886-5-2717642 / [email protected] No. Technique Specification 7 Reverse Engineering Technology Reverse engineering is the process of extracting knowledge or design information from anything products, samples, and models by 3D digital instruments and software with a fast and accuracy process. The extracted CAD file can be analyzed by CAE software to obtain the engineering results of the structure, thermal, electromagnetic, and fluid. These outputs can be utilized by CAM software to process the CNC machining or 3D printing. Based on our excellent experiences about reverse engineering and digital manufacturing background in the recent years, we can confidently provide fast and good services. Illustration Holder / Dep. Chao-Ming Lin / Mechanical and Energy Engineering Tel. / E-Mail +886-5-2717563 / [email protected] No. Technique Specification 8 3D Printing Technology 3D printing is a rapid prototyping process with three-dimensional manufacturing technology. This is an Additive Layer Manufacturing technology with a multi-layered printing. 3D printable models may be created with a CAD package, reverse engineering or 3D scanner. 3D scanning is a process of analyzing and collecting digital data on the shape and appearance of a real object product. The modeled geometric data for 3D computer graphics is a digital model with manufacturing process. The 3D printer follows the code-instructions to lay down successive layers of liquid or powder materials to build the designed model from a series of cross sections. These layers are joined or fused to create the final shape. This technology can be applied in automobiles, construction, medicine, and the special fields. Based on our excellent experiences about 3D Printing and digital manufacturing background in the recent years, we can confidently provide fast and good services. Illustration Holder / Dep. Chao-Ming Lin / Mechanical and Energy Engineering Tel. / E-Mail +886-5-2717563 / [email protected] No. Technique Specification 9 Mold Flow Analysis Technology Mold Flow Analysis Technology including the theoretical analysis, numerical simulation, processing optimization, and innovation designation will be carried out in the technical services of mold designation, IC Packaging, Optical Lens, and plastic parts. The major goal is to enhance the performances of the injection molding, to decrease the failure probability of the molded parts, to characterize the flowing phenomenon of the shear-induced heat, and to improve the balance performance of the runner system. Based on our excellent experiences about injection molding and plastic processing background in the recent years, we can confidently provide fast and good services. Illustration Holder / Dep. Chao-Ming Lin / Mechanical and Energy Engineering Tel. / E-Mail +886-5-2717563 / [email protected] No. Technique Specification 10 A low-energy-consumption air-conditioned seat With increasing environmental awareness in recent decades, the need for energy-efficient and eco-friendly vehicles has emerged as an important concern. However, in order to minimize the vehicle weight and energy consumption, most existing small-scale electric vehicles are not equipped with an air-conditioning system, and thus user comfort is significantly reduced. Accordingly, the present study proposes a novel air-conditioned seat system with a maximum energy consumption of just 140 W. In the proposed system, cold air is released from a mini air-conditioning unit placed behind the seat and is circulated around an air-conditioned cover positioned around the driver and attached to the seat by means of Velcro fasteners. The thermal comfort and cool-down performance of the proposed system are evaluated by means of experimental investigations. It is shown that the thermal comfort index (PMV) of the seat has a value in the range of -1 to +1 for four typical human metabolic rates. Moreover, the results confirm that a stable temperature 8.5℃ lower than the environmental temperature can be obtained within 10 minutes. Overall, the results suggest that the proposed system provides a feasible air-conditioning solution for a variety of small-scale vehicles, including personalized light electric vehicles, engineering vehicles (e.g., fork-lift trucks), electric wheelchairs, and so forth. Illustration Holder / Dep. Tong-Bou Chang / Mechanical and Energy Engineering Tel. / E-Mail +886-5-2717565 / [email protected] No Technique Specification 11 Internal Jet Impingement Type Shell-and-Tube Heat Exchanger Compared to conventional pool boiling type heat exchangers (i.e. flooded evaporators), jet impingement evaporators have two advantages 1. Reduction in the chiller refrigerant inventory by around 80 ~ 90%. 2. A higher heat transfer performance. Industrial achievement The nozzle can replace the expansion valve.(cost down) A higher heat transfer performance can thus reduce the size of evaporator.(cost down) Reduce the refrigerant utilization around 80~90%.(cost down) and reduce the impacts of carbon dioxide emissions on environment. Illustration Holder / Dep. Tong-Bou Chang / Mechanical and Energy Engineering Tel. / E-Mail +886-5-2717565 / [email protected] No. Technique Specification 12 CFD Simulation Technology The lab using STAR-CCM + computational fluid dynamics software to study industrial complex thermal and fluid flow analysis. This software package unstructured mesh generation techniques and finite volume method can be applied to the fluid in industrial manufacturing, chemical reactions, vehicle dynamics, structural optimization, and many other areas. Illustration Holder / Dep. Tong-Bou Chang / Mechanical and Energy Engineering Tel. / E-Mail +886-5-2717565 / [email protected] No. 13 Technique A Study on the Application of Micro Transfer Imprinting Technology Specification The roller imprinting technology is one of the manufacturing technologies used in rapid, progressive and mass production. It is also frequently used in production of photoelectrical and information system components, such as micro/nano optical display components or the light guide plate of the display BLM (Backlight Module), the diffusion film, and the LCD polarizer and the mass production of major optical display components. This study developed a micro transfer printing system using roller with magnetic fluid bag and the printing technology to establish the uniform printing mechanism based on bag roller filled with magnetic fluids, in order to effectively control the production of imperfect pattern structures in the replication process and carry out the high fitness printing using the magnetic force. The processing technology can effectively address the inability of rigid roller and gas pressure imprinting to evenly distribute the roller pressure for imprinting and provide higher imprinting efficiency, larger imprinting contact area and effective imprinting contact time for progressive mass production of components of micro-pattern structure to realize the purpose of complete replication of micro-pattern structures. Illustration Holder / Dep. Yung-Jin Weng / Mechanical and Energy Engineering Tel. / E-Mail +886-5-2717564 / [email protected]
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