AMERICAN CONCRETE PAVEMENT ASSOCIATION MnROADs Low Volume Road Variable Depth Grooving Experiment Draft Workplan Prepared by Larry Scofield American Concrete Pavement Association December 10, 2007 MN Roads Low Volume Road Variable Depth Grooving Plan Background The IGGA and ACPA have been working with Purdue University to develop a diamond grinding texture with improved noise characteristics. The result of this effort is a diamond ground and grooved surface that provides a reduced overall noise level. The new surface, referred to as Next Generation Concrete Surface (e.g. NGCS), is indicated in Figure 1. Field trials of this surface began in the fall of 2007 and should continue during the spring of 2008. The expected acoustic performance of this surface has been obtained in the as constructed state. Performance for friction, winter storm operations, and changes in acoustic properties will continue to be evaluated. Traffic Figure 1 Next Generation Concrete Surface In addition to the acoustic performance of roadways, splash/spray and removal of surface water during inclement weather are always concerns for pavement designers. Traditionally, for non porous pavements, removal of surface water has been accomplished by providing sufficient cross slope to the roadway to drain water to the shoulder(s). For interstate type pavements, the cross slope is typically 2% for straight and level roadways. One means for accelerating roadway drainage is to increase the slope of the drainage path. For new roadways this could be accomplished by increasing the roadway cross slope. For existing roadways, this is only possible by installing grooves of variable depth which allow the “groove channels” to improve the “groove” cross slope such that increased water movement occurs. With the use of grooves, the roadway surface is unaltered from a vehicle perspective, yet the hydraulic flow of water can be improved through increased gradient. The most obvious advantage of this would be for transverse grooving where the groove slope could be increased beyond the normal roadway cross slope. However, 2 transverse grooving is generally quite noisy and would probably result in an unacceptable consumer reaction due to tonal issues. For longitudinally grooved roadways, however, this could provide some benefit. Longitudinally grooved roadways typically intercept the normal roadway sheet flow every ½ to ¾ of an inch with the grooves. The water is then held in the grooves or drains to the transverse joints where it escapes to the shoulder of the roadway. Historically, the grooves and transverse joints have not been designed for or considered part of the hydraulic solution in water removal. Through the use of variable depth grooving, it may be possible to improve drainage of existing roadways. Figure 1 indicates a potential means by which this can occur. Figure 1A indicates a transverse cross section of the roadway, at mid slab, with 1/8 inch grooves spaced every one half inch. Figure 1B represents the longitudinal cross section of that same roadway indicating the variable depth of the grooves. That is, the groove is 1/8 inch deep at mid slab and increases in depth to one inch at the transverse joints. The groove depth increases in both directions towards each of the transverse joints for the slab. Figure 1 B Longitudinal Cross Section View One issue with having longitudinal grooves with slopes increasing towards the transverse joints is that traffic will be going in the opposite direction of the rearward water flow. With the air turbulence that surrounds a tire in motion, it is not known 3 whether this would impede the drainage and perhaps even exacerbate the splash spray issue. To resolve this question it will be necessary to construct a field test section and evaluate this condition. Proof of Concept To evaluate the effectiveness of a variable depth longitudinal grooving approach, it is necessary to construct a field test section and then evaluate the resulting splash spray. To accomplish this, it is desirable to groove 8 consecutive slabs to enable sufficient distance to observe the splash spray effect. Test Section Construction For the field validation it is proposed that cell 40, indicated in Figure 2 below be used to conduct the variable depth grooving experiment. Each of the slabs would be longitudinally grooved in the same manner. Figure 3 indicates the layout of the grooving patterns with two, 4 ft wide wheelpaths being grooved for each of eight consecutive slabs in the east bound direction. The groove depth would vary in depth from 1/8 inch at the center of the slab to 1 inch deep at each of the transverse joints as indicated in Figure 1 B. The grooves would all be 1/8 inch wide, spaced on ½ “ centers, as indicated in Figure 1 A. Within the test area (e.g. 8 slabs) the transverse sealant will be removed to provide a location for the water to drain to. If it appears the water cannot drain into the transverse joints sufficiently after sealant removal, it may be necessary to provide core holes in the shoulder alongside of the transverse joints. At this time it is not believed this will be necessary. Performance Evaluation Field evaluation will consist of both a noise evaluation, using On Board Sound Intensity Equipment, and a splash/spray evaluation using an artificial water source and both passenger and truck vehicles. 4 Figure 2 MnROADS Low Volume Road Concrete Test Sections Figure 3 Layout of Wheeltrack Grooving in Cell 40 EB Direction OBSI Evaluation Since it will not be possible to evaluate the existing wheelpaths prior to construction of the grooving, the between wheelpath location will be tested at the same time as the wheelpath location. Three replicate runs of one wheelpath and the between the wheelpath location will be conducted using the ACPA OBSI equipment. This testing will compare the pre-grooved condition to the post grooving condition. Both overall level and one third octave spectrum plots will be developed. Splash Spray Evaluation A water truck will be used to apply a constant amount of water to the test area just prior to vehicular travel with a test vehicle. Both a passenger car and heavy truck will be used to travel over the surface. The amount of splash and spray will be observed and recorded on video. The same process will then be repeated on the adjoining random transverse tined section to see if a difference is observable between the two sections. 5
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