”Terminals in Sweden and Finland” workshop Umeå, 2-4 Nov 2016 Olli-Jussi Korpinen Lappeenranta University of Technology (LUT) Terminal concepts and modelling of terminal-based supply chains in BEST research programme Contents 1. 2. 3. • 4. • 5. Terminal concepts Modelling of terminal based supply chains Case studies carried out in BEST One example Simulation applications developed in BEST One example Conclusions Why do we need terminal concepts? Each experience from practice represents a unique solution of a terminal and its operations Generalizing and conceptualizing terminals based on e.g. their functions and/or sizes helps us to disseminate results from different approaches Why do we need terminal concepts? Suitable solutions for biomass measurement (or estimation) Appropriate function in supply chain (buffer, transshipment etc.) Suitable infrastructure (machinery, area investments) Suitability of the concept for a biomass supply system Terminal concept Cost analysis Source: Melkas & Tornberg 2015 Modelling of terminal based supply chains Modelling of terminal based supply chains is needed to support industrial decision-making Static analysis e.g. linear optimization models Simulation modelling not actually optimization, but ”close” in the best cases Dynamic, taking into account randomness and strong interactions between the elements in the system Case examples of supply chain modelling with simulation approach • Case Joensuu: Precision supply of forest fuels to existing plant • Case Helsinki: new feedstock supply system for a new power plant (constr. decision pending) • Case Äänekoski: re-design of intermediate feedstock terminal network for the new bioproduct mill (under constr.) • Case Maharashtra (India) & Case KujawskoPomorskie / Silesia (Poland): international approaches with agro-biomass as primary feedstock (status of investments unknown) Modified by the user Fixed input parameters Case Kujawsko-Pomorskie (Poland) Case Kujawsko-Pomorskie (Poland) Trucks Plant Note! The location of the demand point (plant) in this presentation has been determined by random WGS84 coordinates and is not based on any real plans to build a plant in this specific location. Simulation applications to support industrial decision-making Simulation application for modelling biomass imports Simulation application for modelling biomass reception at the plant Simulation application for modelling operations at feed-in terminal Simulation application: feed-in terminal Background / source data: • Terminal concept of 400 GWh/year rotation • Receiving stemwood in this scenario, sending chip deliveries • One-year run, start from empty area 1 July • Try to secure a typical demand by nearby power plant(s) • Only small demand in June, some inbound deliveries already for the next season storage Input data Input data Input data Results - Visit times - Avg - Min - Max - Storage volumes - Utilization rates Results from different scenarios Results from different scenarios Conclusions Dynamic simulation models support analysis and optimization of logistics operations and costs - Risk-free environment - Iterations, stochasticity - Time-dependency - Source data from real life important Biomass supply logistics modelling is complex, including both ecological and industrial modelling - Seasonality - Sustainability - Geographical factors - Factory-thinking ”inside the gates”
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