SCIENTIFIC SOFTWARE TOOL FOR CALCULATION OF STATIC HEAT LEAK AND MATERIALS SPECIFIC HEAT FOR CRYOGENIC APPLICATIONS D.Sonara, V. Tanna, S. Pradhan Institute For Plasma Research, Gandhinagar, India Abstract The scientific software tool 'Qdot' is being developed to calculate the static heat leaks in cryogenic system. 'Qdot' readily calculate conduction and radiation heat leak for cryogenic applications. This software tool uses NIST published cryogenic material property database along with well-known formulae for heat leak computation and specific heat calculation. In this software, 49 different materials property database are embedded in the developed program. Application is GUI based, user friendly and all calculations are done on the fly and instantaneously. In this paper, details of calculation flow chart, algorithms and software usage will be discussed. INTRODUCTION The design phase of cryogenic system requires intensive calculation of various parameter of the envisaged system. The designer has to first look for thermodynamic property of selected material from reference books or online. In this software tool “Qdot” we have tried to embed design formulas along with required constants and thermodynamic property of various cryogenic materials in single platform. This calculation formulas and material property data integration into software makes it easy to compute heat leaks of the system and specific heat of various cryogenic materials. OVERVIEW OF “Qdot” The “Qdot” program code and Graphical User Interface (GUI) is developed using Labwindows C for Virtual Instrument (CVI) Integrated Development Environment (IDE) for windows operating system. Figure 1 show overall logical integration of Qdot application tool. Application combines the low temperature physics formulas, NIST (National Institute and Standard Technology) material property data, programming code, computation algorithms and user input. “Qdot” provides conduction heat leak, Thermal radiation heat leak and specific heat calculation. Application is designed with different menus for each calculation. It comprises three different user interface screen corresponding to mode of calculation. The output values are calculated on the fly. Means valid calculation output is displayed in corresponding result box immediately after user changes any one of input field. The governing equation for the heat leak is displayed on the user interface for user’s understanding. In general, cryogenics systems design incorporate higher vacuum better than 10-5 mbar. The contribution due to residual gas conduction is negligible. Figure 1: Overview of Qdot. Therefore, the major source of steady state heat-in leak is considered as solid conduction and radiation only. CONDUCTION HEAT LEAK COMPUTATION In conduction heat load calculation Integral thermal conductivity of material in consideration is important for precise calculation. NIST has publish 8th order polynomial coefficient equation [4] for various 49 cryogenic grade material. The values of coefficients are embedded in software for all materials. By clicking on material drop box list of material is displayed on separate panel, user can select the material in consideration. The lower temperature T1 and higher temperature T2 are user input in Kelvin. The geometrical parameter like length (L) and cross-sectional area (A) of the material shape under consideration are fed as an input to the program. The equations are in form of given below. 𝑇2 𝑘𝑖𝑛𝑡𝑒𝑔𝑟𝑎𝑙 = ∑[𝐾 ∗ 𝛿𝑇] 𝑇1 𝑙𝑜𝑔10 𝑘 = 𝑎 + 𝑏(𝑙𝑜𝑔10 𝑇) + 𝑐(𝑙𝑜𝑔10 𝑇)2 + 𝑑(𝑙𝑜𝑔10 𝑇)3 + 𝑒(𝑙𝑜𝑔10 𝑇)4 + 𝑓(𝑙𝑜𝑔10 𝑇)5 + 𝑔(𝑙𝑜𝑔10 𝑇)6 + ℎ(𝑙𝑜𝑔10 𝑇)7 + 𝑖(𝑙𝑜𝑔10 𝑇)8 𝑇2 𝑄̇ = ∫ 𝑇1 𝐾(𝑇)𝑑𝑇 ∗ 𝐴 𝐿 Figure 2: GUI of conduction menu. Inside computation algorithm k is evaluated from temperature T1 to T2 in step of 0.01. The value of coefficient a,b,c,d,e,f,g,h and i are selected by program corresponding to material selection by the user. Along with heat leak program also displays calculated integral thermal conductivity for material for selected temperature range. Figure 2 shows screen of conduction menu of application. RADIATION HEAT LEAK COMPUTATION Radiation heat leak from high temperature surface to low temperature surface can be calculated easily by supplying lower temperature (T1) surface area (A1) and lower temperature (T1 in kelvin) surface’s area (A1 in sq. m) and emissivity (E1), higher temperature (T2) surface’s area (A2) and emissivity (E2). The remaining constant and equation evaluation will be done in program code. The resultant radiation heat load is displayed on screen in watt. The value of emissivity (or reflectivity) is highly variable among different material & depends on surface condition and temperature. The emissivity of metal is more sensitive to surface contamination than that of Figure 3: GUI of thermal radiation menu Non-conductive material. Contamination includes oxidation and alloying. Figure 3 shows the screen of radiation heat calculation menu of application SPECIFIC HEAT COMPUTATION “Qdot” can radially calculate specific heat of twenty seven various materials for user defined specific temperature, further more software also provides integral average specific heat of material for range of temperature specified by user. The integral average specific heat is computed by evaluating the Cp in step of 0.1 K for temperature range specified by user. 𝑇 𝐶𝑝 𝑖𝑛𝑡 𝑎𝑣𝑔 = 2 ∫𝑇 𝐶𝑝 𝑑𝑇 1 𝑇2 − 𝑇1 Specific heat computation is based on NIST published curve fitting coefficient. The software will only calculate specific heat within the equation range; the equation range is displayed on the screen. If user specifies temperature beyond this equation range a pop-up message REFERENCES [1] Experimental techniques for low temperature measurements: Cryostat design, Material properties and superconductor critical- current testing – 2006 Author: Ekin, Jack W Publisher: Oxford University Press [2] “Case studies in superconducting magnet design and operational issue” second edition by Prof Yukikazu Iwasa page no.251. Publisher: Springer [3] Randall F. Barron, Cryogenic Systems 2nd Ed. (Clarendon University Press, Oxford,1985). [4] Web site: Figure 4: GUI of specific heat calculation “Specified Temperature is out of range” will be displayed and result box displayed as “0.00000”.Figure 4 shows the specific heat calculation screen of program. CONCLUSION The scientific application “Qdot” is being developed on Windows Operation system using Labwindows/CVI program development tool and distributed among the cryogenic users. The computation results are compared with available reference and it matches within acceptable margins. For computation of integral thermal conductivity and specific heat of material we have used NIST published material property data. The application provides necessary properties of wide range of various cryogenic materials quickly on few clicks. ACKNOWLEDGMENT Throughout this application program we have used cryogenic material property data, equation and coefficient published by NIST. We are very thankful to them for making all data accessible. http://cryogenics.nist.gov
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