ICE-E Simple model – assumptions and parameters Assumptions Model calculations The model is steady state (no change with time). Therefore all heat loads are averaged over one day. Geometry The shape of the cold store is a rectangular box. Infiltration There is only 1 door and the cold store is otherwise fully sealed. The cold store has enough thermal mass such that door openings do not change the temperature in the cold store. The temperature of the ambient outside the cold store is not changed by the door openings. Transmission There is only one layer of insulation on the walls, roof and floor. Any metal cladding is ignored as the resistance to heat transfer from this is considered negligible. Lighting The luminous flux (Lumen) from the lights is divided by the area of the floor and walls to give a uniform luminance (lux). In reality there will be more lumens near the lights and shadows from racking etc. Some of the lumens will illuminate the ceiling and some will be absorbed by product and reflectors. Fork lift trucks The thermal mass of the trucks are ignored. Therefore if they move from a warm environment into the store, they do not give up this heat to the store. There is no energy from charging battery trucks given up to the store. Product load Any product which changes temperature when loaded into the store does not have a latent load (e.g. freezing and thawing) only a sensible load. Respiration is included for all vegetable and fruit product above 0°C. Parameters used by the model Surface heat transfer coefficient inside and outside cold store = 9.3 W/m2K If wind, surface heat transfer coefficient outside cold store increases to 34 W/m2K. Insulation Insulation Thermal conductivity(W/mK) Polystyrene foam 0.036 Polyurethane foam 0.024 Glass/mineral wool 0.044 Concrete 1.1 Corkboard 0.043 Polyisocyanurate 0.027 Vacuum insulation panel (VIP) 0.005 Allowance for sun effect (solar radiation) is taken from ASHRAE Refrigeration Handbook. These values, shown in the table below are in °C and are added to the ambient temperature to allow for the increased surface temperature due to the sun. These calculations assume that the cold store is in the Northern hemisphere. Surface type East and West wall South wall Flat roof Dark coloured e.g. slate, tar, black paint 5 3 11 Medium coloured e.g. wood, brick, tile, medium coloured paint 4 3 9 Light coloured e.g. stone, white paint 3 2 5 Effectiveness of door protection Traffic Strip curtain No protection Air curtain Low 0.92 0 0.71 Medium 0.77 0.28 0.7 High 0.62 0.56 0.69 Efficiency of defrosts Electric 0.4 Gas 0.45 Off-cycle 1 Power of Fork lift trucks (W) Size Electric Internal combustion Small 1000 14000 Medium 5000 22000 Large 6000 44000 Personnel Heat load due to people is taken from ASHRAE Refrigeration Handbook. Qp = (272 – 6T)*1.25 Where T is the cold store set point temperature. The heat load has been adjusted (factor of 1.25) to allow for personnel entering and leaving every few minutes which gives a higher heat load than when they are in the site for a long time. The latent load from personnel has been ignored. Other parameters Atmospheric pressure = 1.01 bar Relative humidity inside cold store = 90% Refrigeration parameters Compressor power is calculated using the following equation taken from Cleland (1994). Ecomp = [Q(Tc-Te)] / [(273+Te)(1- x)n c Q is the Total heat load on cold store (W) Tc is the condensing temperature (°C) Te is the evaporating temperature (°C) is the refrigeration coefficient x is the fractional vaporisation n is the stage coefficient c is the Isentropic efficiency of compressor Difference between air and condensing temperature = 15°C Difference between air and evaporating temperature = 7°C Level of sub-cooling = 2°C References Ashrae Handbook: Refrigeration systems and applications. American Society of Heating, Refrigeration and Air-Conditioning Engineers, Inc. Atlanta, USA. Cleland, A.C. Polynomial curve-fits for refrigerant thermodynamic properties: extension to include R134a. Rev. Int. Froid 1994 Volume 17, Number 4. Page 245249.
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