JFS S: Sensory and Nutritive Qualities of Food Soluble Albumin and Biological Value of Protein in Cocoa (Theobroma cacao L.) Beans as a Function of Roasting Time L UIS ABECIA-SORIA, NELSON H. PEZ OA -GAR CÍA, AND JAIME AMA YA-FARF AN EZO ARCÍA MAY ARFAN ABSTRA CT een the extent of rroasting oasting and the amount of extr actable ABSTRACT CT:: An association has been identified betw between extractable om fer otein fr om the cocoa bean, its nutr itiv e vvalue alue ial quality of the liquor ocoa nibs fr protein from nutritiv itive alue,, and the sensor sensorial liquor.. C Cocoa from fer-pr mented seeds ((Theobr Theobr oma cacao L.) w er e pr ecision-r oasted at 150 °C for 0, 30, 34, 38, 42, and 46 min and the Theobroma wer ere precision-r ecision-roasted protein fraction extracted. From the beginning of roasting, until minute 38, about 87% of the proteins were extractable, but the extractability substantially decreased to 72.7% at 42 min and to 65.3% at 46 min. Both total soluble protein determination and albumin concentration of the roasted nibs diminished slightly until minute acter istics w er e obtained for the liquor oth total nitr ogen and capillar y38, when acceptable sensor y char wer ere liquor.. B Both nitrogen capillary sensory character acteristics electrophoretic separation and quantification of the albumin showed that the amounts of extractable protein in this fr action consistently follo w ed a cy clic patter n until minute 42, irr ev ersibly decr easing ther eafter iological fraction follow cyclic pattern irrev eversibly decreasing thereafter eafter.. B Biological evaluation of the protein from the cocoa nibs roasted for the various times showed that at the point that the sensor y rrating ating appr oached that of a commer cial liquor e vvalue alue w er e still high. sensory approached commercial liquor,, the albumin content and nutr nutritiv itive wer ere itiv oasting it may not be necessar y to sacr ifice the pr otein The findings suggest that with moder ate m rroasting moderate ate,, unifor uniform necessary sacrifice protein otein’’s biological value for the sensorial attributes of chocolate in a standard commercial roast. Keywor ds: chocolate otein, nutr itiv e vvalue alue oasting quality y electr ophor esis eywords: chocolate,, soluble pr protein, nutritiv itive alue,, rroasting quality,, capillar capillary electrophor ophoresis Introduction B S: Sensory & Nutritive Qualities of Food oth technological functions and nutritional properties of chocolate may depend on the composition of the soluble protein fraction of the roasted cocoa (Theobroma cacao L.) beans. During ripening, fermentation, and processing, the amount of soluble protein is known to undergo alterations. Zak and Keeney (1976) have reported that during thermal treatment, some components of the soluble protein fraction proportionally increase in solubility while others decrease. It has been observed that the solubility of the predominant albumin fraction increases with fermentation, while those of the globulin, prolamin, and glutelin fractions decrease. Roasting and conching may alter the composition of the extractable protein, while the total amount of protein extracted decreases. Conching for 24 h, for instance, has been reported to diminish total protein extractability to the extent that the soluble extracts contain almost exclusively albumin (Zak and Keeney 1976). Concomitantly, it has been observed that the solubility of the nonalbumin fractions rapidly decreases to nearly zero. During conching, Maillard reaction products are known to add up to those from oxidation and complexation, resulting in the desired, characteristic sensory attributes such as the methylpyrazines, along with the undesirable decrease of nutritive value of proteins produced by the addition reactions of reducing sugars to the unsubstituted amino groups. Although the nitrogenous content of chocolate and chocolate products is included in the total protein content of formulated foods for labeling purposes, these products MS 20040336 Submitted 5/21/04, Revised 8/2/04, Accepted 2/18/05. Authors Abecia-Soria and Pezoa-García are with Dept. of Food Technology –School of Food Engineering -State Univ. of Campinas, Campinas, Brazil. Author Amaya-Farfan is with Dept. of Food and Nutrition, F.E.A., UNICAMP, CP 6121, CEP 13083-862, Campinas, SP, Brazil. Direct inquiries to author Amaya-Farfan (E-mail: [email protected]). S294 JOURNAL OF FOOD SCIENCE—Vol. 70, Nr. 4, 2005 Published on Web 4/28/2005 are normally consumed without much concern for the potential nutritive contribution of their proteins after roasting. Because solubility, degree of denaturation, and biological value of proteins depend on the extent of the heat treatments, it was of interest to examine the albumin content and nutritive value of the protein extracts of cocoa nibs roasted with high precision for different lengths of time. Materials and Methods Raw material and roasting Fifteen 250-g lots of nibs (2.38 < size < 5.66 mm; testae plus germ <5%) from dry, fermented cocoa beans of the Forastero cultivar were acquired from Bahia, Brazil. Quality characterization and classification of the fermented beans was done by the cut test in triplicate (100 beans per test) (ICCO 2004), and the physical composition (cotyledon, shell, and germ), total lipids, proteins, fiber, ash, and moisture determined. Roasting was conducted in an electric Probat-Werke, model PRE 1, rotary roaster (Emmerich-Rhein, Germany) fitted with a precision temperature controller, at a jacket temperature of 150 ± 1 °C for 0, 30, 34, 38, 42, and 46 min. The nibs were introduced when the temperature of the empty cavity reached the rather steady temperature of 136 °C. After the addition, a sudden drop ensued, followed by a gradual yet noticeable increase thereafter. The gases in the cavity then reached 143 °C, 147 °C, 150 °C, 151 °C, and 151 °C, at 30, 34, 38, 42, and 46 min, respectively. Batches were allowed to cool to room temperature, conditioned in polyethylene bags, and stored at –18 °C before testing, for no longer than 3 mo. Coded liquor samples of all the roasting times, heated to 50 °C, were presented on 2 different days to an expert with more than 7 y of experience in consumer chocolate product development and © 2005 Institute of Food Technologists Further reproduction without permission is prohibited Cocoa protein and processing . . . Fat and pr otein extr action protein extraction Both raw and roasted nibs were laminated in a refrigerated-cylinder pilot mill (Pilon, São Paulo, Brazil) and later hexane defatted using a Fanem soxhlet apparatus, model 170-l, 5-L capacity (Fanem, São Paulo, Brazil) for 20 h. The defatted laminated nibs were ground in the above Pilon mill into a powder (40 m) for protein extraction. Isolates were obtained by solubilizing the proteins from either the raw or roasted powder at pH 9.5 with a 0.5% NaOH solution, followed by isoelectric precipitation with the addition of 1 N HCl (to reach pH 4.5), according to a specifically determined solubility curve (Figure 1). The solubilization, precipitation, and centrifugation (1500 × g) steps were repeated 3 times, after which a clear, purplish-brown solution was obtained. The isolates were then lyophilized (Edwards Supermodulyo, Manor Royal, Crawley, West Sussex, U.K.) for the determination of albumin, total protein (AOAC 1990), and amino acids and for a rat feeding experiment. Soluble proteins For analysis of the soluble protein fraction, clear (0.2-m pore filtered) samples were injected (50 millibars, 4 s) in a Hewlett-Packard 3D CE (Waldbronn, Germany), fitted with a fused silica capillary (72 cm, 75-m inner dia, 25 kV, 50 mM borate running buffer, pH 9.5) and the electrophoerograms compared with those of a bovine serum albumin standard (Sigma Chemical Co., St. Louis, Mo., U.S.A.). Figure 1—Protein pH solubility profile of raw, fermented cocoa beans. URLs and E-mail addresses are active links at www.ift.org Amino acid analyses were carried out by standard chromatographic procedure in a Thermo-Separation Products/Pickering, model P4000/PCX3100 (Riviera Beach, Fla., U.S.A.) after 6 N HCl acid hydrolysis for 22 h, 110 °C. Biological assay Forty-eight weaning male Wistar rats (CEMIB, Campinas, Brazil) were housed in individual stainless-steel cages and adapted to the animal quarters (automatically climatized to 22 ± 2 °C, 12-h cycles of light) for 2 d before the feeding experiment began. Diets were prepared according to the American Institute of Nutrition, AIN-93 (Reeves and others 1993). The vitamin mix was a gift from BASF do Brasil (São Paulo, Brazil). The assay was the 14-d net protein ratio/ relative net protein ratio (NPR, RNPR%) (Sarwar and others 1985). The protein contents (Nx6.25) of the diets were adjusted to 10% with either casein or the protein concentrate, except for the proteinfree group. Unroasted cocoa beans were heated for 7 min in a pressure cooker (110 °C) before extracting to inactivate proteinaceous anti-nutrients for the “raw” control. Results and Discussion T he cut test confirmed that damaged, moldy, flat, slaty, and germinated beans were present in levels consistent with highquality raw material, whereas the number of under-fermented beans (purplish-brown in color) reached 25% (accepted limit, 20% to 30%; Hancock 1994). Fermented beans exhibited a physical composition of cotyledon, 84.5%; shell, 14.6%, and germ 0.9%. Total lipids, protein, fiber, total ash, other organic components, and moisture of the nibs were, respectively (wet basis), 53.65, 13.60, 5.54, 2.82, 17.18, and 7.20 g per 100 g. Albumin solubility Although the process followed to extract the protein was one typically used for obtaining isolates, the extract did not exhibit the characteristically high concentration of protein isolates (Table 1). The nitrogen solubility curve for raw, fermented, and defatted cocoa bean proteins (Figure 1) showed the typical profile of other vegetable proteins such as soybeans (Circle and Smith 1972; Pezoa 1985). Roasting the nibs at 150 °C brought a diminishing effect upon the solubility and extractability of the total protein; visible from the start to a minor degree, the effect became clearly evident beyond the point identified as “relative-best roasting time” (38 min, and remaining specific conditions of the experiment). The amount of protein extracted from the roasted beans, therefore, exhibited 2 distinct phases: phase I, which comprised the initial times up to min 38, and phase II, which included the 2 times beyond this point (Table 1). It was most striking to notice the statistically significant variations of the albumin solubility with increasing heating times (Figure 2). Zak and Keeney (1976) reported that although the amount of soluble albumin in cocoa increased with thermal processing, the total amount of protein extracted decreased. In this study we have found that using a carefully controlled system, it is possible to observe oscillations in the amount of extractable protein as a function of the heating time. Although in the study of Zak and Keeney (1976) a common roaster and whole beans were used, we used a precision heat delivery system and small size nibs, enabling us to monitor minor changes in protein solubility. It is conceivable that, as a function of heating time, proteins successively associate and dissociate through intermolecular sulfhydryl-disulfide interchange in a partially reversible manner. Because concurrent oxygen binding by –SH groups also takes place, the critical number of –SH necessary for –S-S– links will cease to exist, eventually preventing furVol. 70, Nr. 4, 2005—JOURNAL OF FOOD SCIENCE S295 S: Sensory & Nutritive Qualities of Food quality assurance to identify the roasting time most suitable for a standard commercial product. The expert was asked to identify the liquor sample with highest commercial value. Using a high-quality liquor representative of a widely consumed commercial product (INDECA, São Paulo, Brazil) as reference and following the approach of a ranking test (IFT 1981), the expert applied the following descriptors: under-roasted, over-roasted, and most intense roasted aromas and flavors, proper color, bitterness, astringency and acidity, smoked-ham, and burlap-like aromas. The expert consistently identified the 38-min roast as that most closely approaching their prime commercial liquor. The complete sensorial description by a 30-member panel and the acceptable ratings of a finished product obtained from similar raw material and roasted in identical manner (38 min) were reported elsewhere (Fadini 1998; Brito and others 2001). Cocoa protein and processing . . . Table 1—Relative amount of protein extracted from the raw beans, protein content of the extracts, and albumin fraction of the different protein “isolates” of cocoa nibs roasted at 150 °Ca Heating time (min) 0 (raw) 30 34 38 42 46 Phase I I I I II II Protein recovery (%) b 88.40 86.52 84.65 86.12 72.65 65.32 Protein content of extract (%) b ± 0.8a ± 0.9a ± 0.3b ± 0.5a ± 0.5c ± 0.3d 61.20 58.33 57.55 57.80 48.39 46.04 Albumin fraction of extract (%)a,b ± 0.5a ± 0.8a ± 0.6a ± 0.5a ± 0.9b ± 0.6c 35.65 45.37 34.29 40.73 28.25 18.10 ± 2.54c ± 1.43a ± 1.45c ± 0.98b ± 2.01d ± 1.5e a Means of 4 independent trials. b All values in the same column bearing the same letter do not differ significantly by the Tukey test. Table 2—Mean total amino acid variation (g/100 g protein) of the protein concentrates as a function of roasting timea Time of roasting at 150 °C (min) Amino acid Aspartic Threonine Serine Glutamic Proline Glycine Alanine Cystine Valine Methionine Isoleucine Leucine Tyrosine Phenylalanine Lysine Ammonium ion Histidine Arginine Totalsb Raw 30 11.95a 3.91a 1.46a 24.88a 2.48a 4.81a 4.14a 2.78b 7.03a 1.11a 2.80a 6.20a 3.93a 4.98a 5.96a 1.18a 1.82a 9.44a 100.85a 10.80b 3.32b 1.47a 25.12a 2.18b 4.64ab 3.84b 2.95a 6.48b 1.11a 2.46ab 5.71a 3.91a 4.87ab 5.10b 1.18a 1.86a 8.08b 95.09b 34 9.62c 2.64c 1.27b 23.90a 2.14b 4.30b 3.82b 2.84b 4.74c 1.19a 2.26ab 5.68a 3.84a 4.73ab 4.69b 1.15a 1.76a 8.63ab 89.20c 38 9.61c 2.54c 1.22b 22.23b 1.73c 3.89c 3.50b 2.53c 4.34c 1.16a 2.08b 5.21bc 3.57b 4.54ab 3.95c 1.06a 1.74a 7.93b 82.84d 42 46 6.93d 2.23d 1.01c 15.29c 1.47c 2.92d 2.96c 2.06d 3.56d 0.84b 1.57c 4.16c 2.58c 3.42b 2.55d 0.74b 1.09b 5.64c 61.07e 7.22d 2.64c 1.18bc 15.18c 1.12d 2.89d 2.94c 2.05d 4.36c 0.72b 1.54c 4.12c 2.63c 3.45b 3.01d 0.72b 1.19b 5.78c 62.74e a Means of 2 determinations. 2 Differences were by the Tukey test. Values were calculated using the condensed amino acid’s molecular weight. ther reversibility. Solubility at every step of the process will then inversely depend on the size of the protein agglomerates. The phenomenon could go unnoticed if one would roast the material for time intervals of inappropriate length, noting the albumin concentration either at its high or low points only, but consistently missing the solubility oscillations. Controlled experimental conditions of quadruplicate roasting and extraction trials allowed us to see that S: Sensory & Nutritive Qualities of Food Figure 2—Cyclic variation with time of the albumin content of the protein isolates obtained from cocoa nibs roasted at 150 °C. S296 JOURNAL OF FOOD SCIENCE—Vol. 70, Nr. 4, 2005 these results were reproducible (Table 1, last 2 columns). Although this situation contrasts with that of roasting the whole beans as done in the previously cited work, our results and theirs do agree in the sense that if roasting is performed for a sufficiently long time, protein extractability will eventually diminish. Because at or about 38 min of roasting under the described conditions the typical sensorial characteristics such as taste, aroma, color, acidity, bitterness, and astringency of the liquor received a high rating by a cocoa liquor expert, the existence of a relationship between protein solubility and sensorial quality became evident. The nature of the coextracted nonprotein material was not investigated but is suspected to be largely phenolic. The albumin extracts exhibited a purplish-brown tint, common to high-molecularweight phenolic compounds, whereas the presence of any appreciable amounts of alkaloids would be unlikely and not expected from the reasonable agreement found between the Kjeldahl and the amino acid data (amino acid total versus % protein, raw beans, Table 2). Phenolic compounds are known to both react and physicochemically interact with proteins (Zak and Keeney 1976; Fishman and Neucere 1980; Barel and others 1983; Butler and others 1984) in such ways as to produce complex structures with desirable sensorial and health attributes. From the standpoint of the albumin subfraction, UV-spectral analysis performed simultaneously with the electrophoresis showed a characteristic absorption peak at 265nm, which was not exhibited by the bovine serum albumin peak, thereURLs and E-mail addresses are active links at www.ift.org Cocoa protein and processing . . . by confirming the presence of polyphenolic compounds as part of this protein fraction. It was evident, however, that while such complexation was rather stable, there was no apparent effect on the albumin’s electrophoretic mobility. Table 1 also shows that the protein contents of the isolates did not reach values above 61%, even in the unroasted bean, possibly due to the characteristic complexation of proteins with polyphenols and perhaps some polysaccharides. The total protein contents of the isolates varied insignificantly within phase I, although the differences with those of phase II were significant. Percent protein extracted was found to vary in a similar fashion as that of the protein content. Even though thermal denaturation in the “dry state” (<7.5% moisture) usually proceeds more slowly than in solution, it was somewhat surprising to verify that the loss of protein solubility did not reach a more advanced state before minute 38. Although the actual inner temperature of the nibs was not determined, estimates indicated that the temperature lag was <5 °C, or sufficiently small to allow temperatures of approximately 120 °C to reach the core of the nib. These conditions are known to cause thermal denaturation with loss of solubility of proteins for a number of seeds within a few minutes. The fact that substantial irreversible loss of solubility was reached only after 38 min of roasting suggests that cocoa albumins may have an unusual initial resistance to heat denaturation. It would not be surprising if the mild complexation with phenolic compounds could confer the protein additional stability against thermal denaturation, as could be gathered from a recent study with gelatin (Strauss and Gibson 2004). Because it is not known whether complexation of the cocoa albumins with polyphenolic compounds are solely the result of post-translational modification and protein packing in the bean or whether it occurs partly as a result of the process of extraction, future research could be aimed at assessing the extent to which naturally packed polyphenols minimize the damaging effect of heat on cocoa albumins, while in the bean. It was noticed that the alternating low and high solubilities of the albumin fraction (Table 1; Figure 2) did not necessarily reflect the variations in total extractable protein, thus suggesting that this was a phenomenon inherent to the nature of the albumin itself and not to the other sub-fractions. Such behavior as a function of roasting time is reminiscent of observations reported by other authors in works with soy and peanut proteins treated at various temperatures (Cherry and others 1975; Fukushima 1980) and may be the result of the formation and splitting of large mass aggregates, together with the making and breaking of disulfide bonds by means of heatcatalyzed oxidation. Table 3—Net protein ratios (NPR) and relative net protein ratios (RNPR) of the protein extracted from cocoa nibs roasted (150 °C) for various times Time of roasting (min) Casein Raw (0) b 30 34 38 42 46 NPRa 4.63 3.26 3.18 3.16 3.06 2.35 2.26 ± 0.12a ± 0.11b ± 0.13c ± 0.10c ± 0.09c ± 0.12d ± 0.14d RNPRa 100a 70.41b 68.68c 68.25c 66.09c 50.75d 48.81d a Means bearing different letters within the same column different are significantly by Tukey. b Not roasted, but moist-heat treated at 110 °C for 7 min to inactivate growthinhibiting factors. heated with glucose at temperatures between 100 °C and 150 °C. These 2 are among the amino acids that showed the highest losses after 30 min of roasting. It will be noticed that the loss in the sum total along the time scale may have resulted from amino acid transformation into soluble Maillard products, but not into insolubles or volatiles. The sudden decrease of the ammonium ion beyond minute 38 was also noteworthy and could be attributed to the irreversible formation of melanoidins. Losses of amino acids in the extractable material did not occur necessarily according to their side-chain reactivity. The loss of lysine and arginine was understandable because of their side-chain reactivity, yet the losses of valine, glutamic acid, threonine, or phenylalanine would only be understood if these were either free amino acids or N-terminal residues, as was the case with the fermented bean. On the other hand, it could be seen that reactive histidine and unreactive methionine were consumed only at the final stages, when the product developed negative sensory and nutritive characteristics. Nutritive quality of the protein Regardless of the amount of protein extracted at every stage of the present study and considering clusters of roasting times (that is, 0, 30, 34, and 38-min cluster, and 42- and 46-min cluster), the dependence of the biological value of an extract from roasting time was evident (Table 3; Figure 3). Weight gain variations clearly indicated Table 2 shows the mean total amino acid losses from the protein concentrates, the protein source for the biological assay. Up to minute 38, all amino acids exhibited significant losses, with the exception of methionine, phenylalanine, and histidine. On a percent basis, those that showed the greatest variations were valine, threonine, lysine, and proline (between 38% and 30% of the initial content), followed by aspartic, isoleucine, glycine, leucine, serine, alanine, and arginine (between 25% and 11%). For the times beyond 38 min, all of the amino acids showed even greater losses, from 25% to 50% on the average. Various authors have reported the implication of amino acid losses during thermal treatment with aroma development (Urbanski 1992). Adrian (1993) and Brito and others (2000) mentioned the reaction between pure glutamic acid or phenylalanine and a reducing sugar generating aromas typical of chocolate. Bertini (1989), in turn, reported that particularly threonine and valine are capable of developing weak and strong chocolate aromas, respectively, when URLs and E-mail addresses are active links at www.ift.org Figure 3—Mean weight gain by groups of young Wistar rats fed the protein isolated from cocoa nibs (upper and lower bars denote SD). Key, from top to bottom: casein (—䉬—); raw (—䊏—); 30 min (– –䉱– –); 34 min (—䊐—); 38 min (—䊊— ); 42 min (– –䊉– –); 46 min (—䉱—); protein-free group (— 䉫—). Vol. 70, Nr. 4, 2005—JOURNAL OF FOOD SCIENCE S297 S: Sensory & Nutritive Qualities of Food Amino acid variations Cocoa protein and processing . . . that up to 38 min, the animals were gaining weight at a rate close to 4 g for every 10 g gained by the control, casein-fed group. The phase I cluster (0, 30, 34, and 38 min) proteins showed gradually decreasing abilities to promote growth, although differences between one another were nonsignificant. In contrast, the cluster of 42 and 46 min barely maintained the animals out of negative metabolism. Considering the efficiency of extraction (Table 1), it seems reasonable to think that the solubility property varied negligibly up until minute 38 (from 88.4% to 86.1%), signifying that few physicochemical and chemical alterations occurred in the protein during phase I of roasting, which was consistent with the minimal repercussions in nutritive value. Meanwhile, the alterations occurring during phase II were associated with lower solubility and lower nutritional activity. Although the nutritive value of the residual nitrogenous fraction (that is, not extractable from the nib) was not evaluated, the difference between the “raw” and the roasted was believed to be largely associated with melanoidins and other insoluble products of the Maillard reaction and, therefore, to be of marginal growth-promoting value. If this assumption were correct, the putative RNPRs for the nibs roasted for 42 and 46 min should be the corresponding RNPRs obtained for the extracts, corrected by the differences in extractability. The overall results imply that in a properly controlled roasting system the amount of soluble protein in the nib did not significantly diminish as a function of roasting time at 150 °C until minute 38, when the sensory attributes of the liquor approached those of an acceptable commercial standard and 66% of the biological value was still retained. Under such conditions, however, significant losses of biological value and solubility of the protein can be observed from minute 42 onward. The soluble albumin in the extractable protein fraction increased and decreased in a reproducible cyclic fashion with roasting time, until a marked drop was eventually observed between minutes 42 and 46. This finding could be of technological importance, particularly for industrial roasters that normally operate with the whole bean. Traditionally, roasted cocoa products have been considered as foods whose consumption is substantiated principally on their flavor attributes. More recently, however, health properties have been pointed out for chocolate, due to their phenolic compounds, but little emphasis has been given to the nutritional quality of its proteins. By and large, the neglect of the nutritive value of proteins in chocolate could be based on the assumption that proteins are mostly destroyed during roasting and conching, leaving behind only a residual contribution. Moreover, from the standpoint of modern food science and nutrition, the trade-off between specific nutrients and sensory attributes is by no means a closed issue, particularly because the health properties of every processed food need to be taken into account as new variables. Conclusions T he data presented here show that unexpectedly high amounts of the cocoa bean protein can remain soluble and nutritionally S: Sensory & Nutritive Qualities of Food S298 JOURNAL OF FOOD SCIENCE—Vol. 70, Nr. 4, 2005 active after roasting to the point of developing a standard chocolate flavor. Therefore, it does not seem necessary to sacrifice much of the protein’s nutritive or health value to obtain full sensorial properties. It is evident that the biological value of chocolate proteins is not negligible and that technological refinements, such as roasting the cocoa in the form of relatively uniform nibs, rather than the whole bean, could control heat transfer and preserve the nutritional or health quality of the product. Acknowledgments The authors thank CNPq, FAPESP, FAEP-UNICAMP for the financial support, INDECA, SP, for the sensory ranking of the liquors, and BASF-Brazil for the gift of the vitamin mix. References [AOAC] Assn. of Official Analytical Chemists. 1990. 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