KLAGSHAMN WASTEWATER TREATMENT PLANT 1 Welcome to Klagshamn Wastewater Treatment Plant A large treatment plant Why treat wastewater? Klagshamn Wastewater Treatment Plant is situated on the Spit of Klagshamn south of Malmö, and receives 230 litres of wastewater per second, which is equivalent to 73 bathtubs per minute. The water is received from the southern parts* of Malmö and from the entire municipality of Vellinge. Approximately 70,000 residents are connected to the wastewater treatment plant, which came into service in 1974. The average Swede uses approximately 190 litres, or about one bathtub full, of water every day. Water that is flushed from toilets and washed down the drain is directed to our treatment plants, where it is treated and then discharged back into the natural water courses. REDUCING SOCIETY’S ENVIRONMENTAL IMPACT The goal of the Klagshamn plant is to ensure safe wastewater treatment for residents in the neighbourhood, and for the community in general. The best possible methods combined with specialist competence ensure a sustainable treatment process that is well adjusted to the ecological cycle, having a minimum environmental impact. 2 REMOVING NITROGEN AND PHOSPHORUS The purpose of wastewater treatment is to protect the environment, animals and people from the harmful substances in wastewater. For example, nitrogen and phosphorus can result in eutrophication (enrichment of an ecosystem with nutrients, typically compounds contain nitrogen and/or phosphorus) in our waterways, causing algal blooms and other problems. High amounts of organic substances in water result in the depletion of oxygen, as oxygen is consumed when these substances are degraded, and this can have serious effects on many aquatic organisms. Limhamn The sewerage system The Klagshamn Plant receives and treats wastewater from the south-western part of the city of Malmö: Limhamn and Klagshamn, and from the entire municipality of Vellinge, including the cities Vellinge, Höllviken and Skanör/Falsterbo. The sewerage system in Limhamn is combined, which means that stormwater and sewage are transported in the same system, while the municipalities of Klagshamn and Vellinge have a duplicate system with separate sewers for sewage and stormwater. Wastewater treatment plant Main pumping stations Strandhem Klagshamn KLAGSHAMN Gessie Vellinge Skanör/ Falsterbo VELLINGE Höllviksnäs Main sewers How is the treatment process controlled? The main task of the Klagshamn Plant is to handle and treat wastewater in compliance with wastewater treatment regulations. A computerized control system is used to continuously monitor and regulate the treatment process, to ensure that these requirements are met. MALMÖ Hammars Park Trelleborg Future challenges Malmö and the region surrounding it are expanding. The number of residents is increasing, which means that new homes are being built, placing increasing demands on wastewater treatment plants. More stringent restrictions can also be expected, as greater emphasis is being placed on protecting the environment in our communities. COMPUTERIZED MONITORING Various meters are used to continuously measure the phosphorus concentration, the water flow and other parameters. Wastewater samples from the different stages of the process are also analysed in the plant’s laboratory. The advantage of continuous monitoring is that it is possible to detect changes in the treatment process as soon as they occur, and to adjust the process accordingly. Laboratory analyses take longer, but they are often more accurate than the meters. CONTINUOUS IMPROVEMENTS At our wastewater treatment plants we follow the general trend in society of endeavouring to make use of the available resources in the best possible way. Some of the environmentally friendly measures we have taken include advanced control to reduce the electricity demand, optimal utilization of the produced biogas, minimizing the amount of chemicals used in the treatment process, and the recycling of nutrients. 3 The treatment process The Klagshamn Plant is divided into two parallel lines, which makes it less susceptible to disturbances. If there is disruption in one line, the other will still be functioning. Another advantage of having two lines is that various trials can be performed in one line while using the other as a reference to establish whether the trial has had a positive or negative effect on the treatment process. 1. PUMPING STATIONS IN THE SEWERAGE NETWORK Wastewater has to be pumped to the Klagshamn Plant. There are 10 pumping stations along the main sewers from Malmö and Vellinge. It is important that the wastewater flow is not interrupted, and a team is therefore responsible for keeping the pumping stations in good working order. 6. GRIT TREATMENT The removed grit is pumped into a basin for dewatering, and then transported by truck to landfill sites or other facilities. 7. PRE-PRECIPITATION The trunk sewers from Hammars Park and Gessie pumping stations to the Klagshamn Plant are used for equalization of the wastewater flow into the plant. The wastewater level in the sewers is used to control the inlet pumps at the plant and at Strandhem Pumping Station. Ferric chloride is added at the inlet to the grit removal basins to increase the separation of phosphorus and organic material from the wastewater. The iron reacts with the phosphorus and forms particles (sludge). The ferric chloride is stored as a solution in special tanks. Two meters, one before and one after the grit removal basin, measure the phosphorus concentration in the wastewater and the values obtained are used to control the administration of ferric chloride. 3. INLET PUMPS 8. PRIMARY CLARIFICATION 2. FLOW EQUALIZATION Wastewater is pumped into the plant by three screw pumps. At normal water flows only one of the pumps is in operation, but during high water flows it may be necessary to use all three pumps. Limhamn Hammars Park Strandhem KLAGSHAMN Klagshamn Gessie MALMÖ In the primary clarifiers, particles with a density greater than water sink to the bottom and form primary sludge. 9. DIVERSION OF PRE-PRECIPITATED SEWAGE Under conditions of high water flow, such as heavy rain, the influent flow to the plant is sometimes higher than the capacity of the biological treatment in the activated sludge basins. Pre-precipitated wastewater from the grit removal stage can then be diverted past the activated sludge basins in order to reduce the hydraulic load in the treatment process, and prevent the vital microorganisms from being washed away. 10. ACTIVATED SLUDGE PROCESS The first biological treatment stage is an activated sludge process. Sludge with a high concentration of microorganisms decomposes the organic material in the wastewater in an Vellinge aerobic (oxygen-rich) environment. The air is provided by air blowers, and is regulated so that only the amount of air required for the process is added. Some of the basins are not 4. SEPARATION OF SCREENINGS aerated in order to create a so-called anoxic environment, The wastewater is passed through screensVELLINGE where particles Skannör/ where oxygen-intolerant microorganisms convert nitrate into larger than 3 mm, called screenings, are removed. The volFalsterbo nitrogen gas using the easily accessible carbon source in the ume of screenings varies depending on the weather and the Höllviksnäs wastewater. Oxygen content meters in the basins are used to flow rate. Under dry weather conditions and low flow rates, Trelleborg regulate the air flow. Other instruments are used to measure the screenings accumulate in the sewers. When it starts to the ammonia and sludge content in the basins. rain, the rate of flow increases, and the screenings follow the wastewater into the wastewater treatment plant. This places a considerable hydraulic load on the plant for a short period. 11. SECONDARY CLARIFICATION The screenings are washed and then transported to an incinIn the secondary clarifiers, the activated sludge is removed eration facility. from the wastewater. Most of the sludge is transferred back to the activated sludge basins and is called return sludge. The purpose of this is to maintain an adequate sludge content in 5. GRIT REMOVAL the aeration basins. The remaining sludge, called waste actiSand and gravel are removed in aerated basins. Particles vated sludge, is pumped to the sludge treatment. lighter than water follow the wastewater further downstream, while heavier particles, such as sand, sink to the bottom. In order to remove particles of the desired size it is im12. OZONE REACTOR portant to use the appropriate water velocity. Aeration helps The conditions and design of the Klagshamn Plant favour the in obtaining the correct velocity. growth of a group of bacteria called filamentous bacteria in the activated sludge system. These can impair the clarifica5 7 9 4 FeCl3 5 8 3 1 2 6 19 tion process, and the sludge is thus periodically treated in a reactor where ozone and return sludge are mixed. Treatment with ozone destroys the bacteria that are detrimental to the clarification process. 13. PUMP HOPPER BEFORE POST-DENITRIFICATION AND FILTRATION Biologically treated wastewater and wastewater diverted from the primary clarifiers is mixed in a pump hopper in such a way that treatment of the diverted, and more contaminated, wastewater is prioritized. The wastewater is then pumped to the denitrification and filtration stage. The capacity of the pumps is limited, and when maximum capacity is exceeded, the excess water spills directly into the outlet. 14. POST-DENITIRIFICATION The wastewater is denitrified in order to remove nitrogen before it is discharged into the sea. Denitrification is a process in which bacteria convert the nitrate formed in the activated sludge basins into nitrogen gas, which is discharged to the atmosphere. A carbon source for the denitrification process is added at the inlet of the basin. (The carbon source is stored in large built-in tanks.) The process takes place in basins filled with plastic that acts as carriers for the biofilm containing the bacteria, a so called moving bed biofilm reactor (MBBR). The carriers are kept in motion by slowly rotating mechanical mixers. Screens are placed at the outlet of the basins to keep the carriers in the basin. 15. FILTRATION The final stage is filtration in five large sand filters. The water passes downwards through the filters, which consist of sand and anthracite (dual media filters). This process is called fine polishing, where particles in the water become trapped in the pores between the grains of sand. If the separation of phosphorus was not sufficiently effective in the grit removal process (pre-precipitation), that is, if the phosphorus content in the outlet water is too high, ferric chloride must be added to the wastewater entering the filters. This process is called post-precipitation. 12 O3 E 10 11 13 14 21 20 24 16. BACKWASH WATER RESERVOIR The filtered wastewater is collected in a backwash water reservoir and then transported to the outlet pipe. There is always sufficient water in the backwash water reservoir to wash the sand filters, if necessary. 17. BACKWASHING OF FILTERS The sand filters gradually become clogged as particulate material accumulates. They must therefore be cleaned regularly by washing and aerating them from below. The backwash water used for this is collected in an equalization basin, and then returned to the inlet of the plant. 19. SLUDGE THICKENING Raw sludge is the term used to describe the primary sludge from the primary clarifiers and the excess sludge from the secondary clarifiers. Raw sludge contains large amounts of water. The water content is reduced in a gravity thickener where solid particles sink to the bottom to form sludge. The sludge is pumped to the digesters and the liquid phase is returned to the inlet of the plant. It is possible to separate primary sludge and excess sludge. In this case, the sludge is pumped through a raw sludge well and then through the thickener. 20. ANAEROBIC DIGESTION 18. OUTLET PIPE Treated wastewater from the Klagshamn Plant is discharged into Öresund, the Sound between Sweden and Denmark, through a concrete pipe. The outlet point is 3.5 km from the coast at a depth of about 10 meters. The water is discharged through 10 spray nozzles. The thickened sludge is led to the digesters, where part of the organic material is degraded under anaerobic conditions, as degradation is carried out by oxygen-intolerant bacteria. Digestion takes place in two stages at a temperature of 37 °C. The sludge is heated in heat exchangers. Po EtOH olymer FeCl3 18 15 16 17 23 22 25 26 21. BIOGAS HOLDER During the digestion process biogas is formed, which consists mainly of methane and carbon dioxide. The biogas is collected and stored in a biogas holder to even out variations in the rate of biogas production. 27 24. DIGESTED SLUDGE THICKENING The digested sludge is stored in a sludge thickener before dewatering. If required, the liquid phase from the thickener can be returned to the plant inlet. 24. SLUDGE DEWATERING 22. MICROTURBINE FOR ENERGY PRODUCTION The energy-rich biogas is burnt in a microturbine. The extracted electricity and heat are used at the wastewater treatment plant, for example, for heating the sludge before anaerobic digestion. 23. COMBINED BIOGAS BOILER The microturbine has a limited capacity, and the biogas is therefore also burnt in a combined biogas boiler. When there is a shortage of biogas, this is compensated for by natural gas. There are two boilers to ensure reliable energy production. The digested sludge is dewatered in centrifuges. A polymer is added to the sludge before entering the centrifuges for better separation between water and sludge, to achieve a higher dry solids content in the sludge. The water obtained is called reject water, and is returned to the inlet of the plant. The sludge is stored temporarily in a tank, then removed from the tank by screw conveyers to trucks and transported to the sludge storage facility. 25. SLUDGE UTILIZATION The dewatered sludge can be used in a soil product for parks and urban environments, or as an organic fertilizer on agricultural land. 8 Everyone plays an important role Everyone can contribute to improving the environment by reducing the demand/hydraulic load on wastewater treatment plants. You can do this by not wasting water, and by not disposing of harmful substances down the drain. If we all increase our “water awareness” the environment will benefit, and we can preserve both the flora and fauna in nature. RETURN OLD MEDICINES TO THE PHARMACY It is very difficult, and sometimes impossible, to decompose pharmaceuticals in a wastewater treatment plant. Most pharmaceuticals simply pass through the treatment plant and end up in our water courses, where they can have a highly detrimental effect on aquatic organisms. Always return expired and surplus medicines to a pharmacy. HAZARDOUS WASTE BELONGS IN A RECYCLING CENTRE Hazardous waste, such as paint, glue and other chemicals (such as solvents), should be taken to a recycling centre. Never pour these down the drain or throw them away in the refuse bin. You can read more about recycling centres and hazardous waste on SYSAVs website: www.sysav.se . GREASE CLOGS THE PIPES Grease clogs pipes and promotes the growth of microorganisms that interfere with the wastewater treatment process. A good tip is to wipe your frying pan with kitchen paper and throw it in the bin before washing the pan. KEEP A WASTE BIN IN YOUR BATHROOM We frequently have problems at treatment plants caused by “foreign objects” such as tampons, sanitary towels, condoms, cigarette ends, snuff, hair, cotton swabs and cat litter. These should be thrown in a bin instead. If you don’t already have one, place a small pedal bin in your bathroom. WHAT YOU DO MATTERS Wastewater treatment, more than most other environmental areas, is directly influenced by what we do as individuals. We can all help to save our natural resources through a few simple measures. t the toilet is Remember tha posal unit. not a waste dis you should The only things toilet are poo, flush down the aper. wee and toilet p Glossary ACTIVATED SLUDGE PROCESS: A biological treatment stage in which microorganisms decompose organic material and convert ammonia into nitrate and nitrogen gas AEROBIC: Containing oxygen ANAEROBIC: Being completely devoid of oxygen ANAEROBIC DIGESTION: Anaerobic biological decomposition of organic material resulting in the production of biogas (mainly methane) ANOXIC: Containing oxygen only in the form of compounds such as nitrite, nitrate and/or sulphate BOD: Biochemical Oxygen Demand or Biological Oxygen Demand, a meas- 10 ure of the content of biodegradable substances in the wastewater CLARIFICATION: Settling of heavy particles in the water by gravity DENSITY: Mass per unit volume, g/cm or kg/m 3 3 EUTROPHICATION: A process in which excessive amounts of nutrients, for example, phosphorus and nitrogen, are deposited in soil or water OVERFLOW: During periods of high water flow, the flow of wastewater sometimes exceeds the capacity of the plant, and incoming water has to be diverted past some stages of the treatment process POST-PRECIPITATION: Chemical precipitation of residual phosphorus after the biological treatment PRE-PRECIPITATION: Chemical precipi- tation of phosphorous in the primary treatment SEWAGE: Wastewater from households and industrial processes SLUDGE: The material produced dur- ing wastewater treatment, consisting of decaying products in the wastewater STORMWATER: Rainwater and snow melt run-off FOTO: LINDA BERGLUND Technical data Plant data THE SEWERAGE SYSTEM Malmö uptake area 12 km Total length of sewers 180 km 2 Pumping stations for wastewater 12 Pumping stations for stormwater 3 Number of stormwater storage tanks 6 Percentage of combined sewerage system 32% Percentage of duplicate sewerage system 65% Percentage of active duplicate sewerage system 3% Sewerage system overflows 7 DESIGN DATA Population equivalents 90,000 Qmax 3,000 m3/h Qmax to biological treatment 1,800 m3/h Qmax to post-treatment 1,800 m3/h INCOMING AND OUTGOING QUANTITIES DURING 2015 BOD7 Incoming (kg/d) Outgoing (kg/d) 3,600 93 97 4 790 240 Total phosphorus Total nitrogen Flow 21,055 m3/d EFFLUENT REQUIREMENTS BOD7 Total phosphorus Total nitrogen 10 mg/l (monthly average) 0.3 mg/l (monthly average) 12 mg/l (annual average) PRIMARY TREATMENT POST-TREATMENT Screens 2 with 3 mm mesh 2 with 2 mm mesh MBBR reactor Number 4 Volume 4 x 275 m3 Filling degree 36% Screenings washing Lines 2 Grit removal basins Number 2 Volume 2 x 200 m3 Primary clarifiers Number 4 Area 4 x 250 m2 Volume 4 x 550 m3 Tanks for chemical precipitation Number 2 Volume 2 x 28 m3 Dual media filters Number 5 Area 5 x 44 m2 Tanks for chemical precipitation Number 1 Volume 23 m3 Tanks for carbon source Number 3 Volume 3 x 23 m3 BIOLOGICAL TREATMENT SLUDGE TREATMENT Aeration basins Thickeners Number Volume Number Area Volume 2 2 x 2,200 m3 Secondary clarifiers Number 8 Area 8 x 170 m2 Volume 8 x 612 m3 Digesters Number Volume Centrifuges Number Capacity 2 2 x 493 m2 2 x 133 m3 2 2 x 1,750 m3 2 2 x 20 m3/h 11 KLAGSHAMN WASTEWATER TREATMENT PLANT • Issue 01 2016.09 • Photo framsida: Linda Berglund • llustration: Millimeter VA SYD supplies fresh drinking water, treats wastewater and is responsible for waste management for over half a million people. We encourage you to drink tap water, sort your household waste, and be careful about what you dispose of down 3041 0140 TRYCKSAK Customer Service tel. 040-635 10 00 the drain. Together we can actively contribute to sustainable [email protected] urban development. For the environment, near you. www.vasyd.se
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