Press Release Mitsubishi Motors in the UK Thursday, 30 September 2010 – PARIS, FRANCE MITSUBISHI i-MiEV ~ Icon on a mission ~ Making the best use of the mid-ship architecture of this new urban vehicle, the electric “i” or “i MiEV” then was announced in October 2006 as a research vehicle powered by a compact and lightweight motor and high-energy density lithium-ion batteries. Less than 3 years later, once a thorough development process was completed accumulating over 500,000 km of testing, the car was launched in Japan as “i-MiEV” in July 2009 first with fleet customers. Books were then opened for private customers as well, the first deliveries to this second wave of Japanese clients taking place from April 2010. The next commercial step starts today in Paris, prior to a start of production at MMC’s Mizushima plant in October. Deliveries to European customers will then start in 14 selected markets1 from December 2010, depending country by country. 40 years of EV know-how at Mitsubishi When announced as an EV research vehicle back in October 2006, the then non-hyphened “i MiEV” was the outcome of forty years of research and development at Mitsubishi in the area of electric powertrain. As a reminder, work on the development and production of EVs started at Mitsubishi in October 1966, when Mitsubishi Heavy Industries Ltd (In 1970, the automobile division of Mitsubishi Heavy Industries Ltd. was spun off to become today’s Mitsubishi Motors Corporation) was commissioned by Tokyo Electric Power Company (TEPCO) to build EV prototypes and conduct testing programs using improved battery technology: an inaugural EV program that was followed by several others, all laying the foundations for today’s i-MiEV production car. Mitsubishi Motors was also one of the first auto manufacturers to recognize the superiority of the lithium-ion battery over lead-acid batteries in terms of energy and output densities as demonstrated through the development in 1994 of the Chariot HEV plug-in hybrid, itself 1 Austria, Belgium, Denmark, France, Germany, Ireland, Italy, The Netherlands, Norway, Portugal, Spain, Sweden, Switzerland, The UK. Page 1 of 10 Press Release Mitsubishi Motors in the UK followed by various and successive testing programs to seek further improvements in performance, safety, reliability and durability. Over 500,000 km of thorough testing With the intention of moving the then “i MiEV” into commercial production Mitsubishi Motors carried out a number of in-house testing programs where the car sailed through, including extensive poor surface track, durability and reliability and crashworthiness. In parallel, i MiEV went through a process of acquiring data through extensive fleet testing under a variety of climatic and real driving conditions. As an example, in Japan, a year-long joint proving program with 7 Japanese power companies using 37 development cars was carried out, covering a total of 300,000 km of testing and everyday commercial use. The same process was engaged outside of Japan as well. In the case of Europe, 11 cars were used for a further 200,000 km of testing in a joint effort among Mitsubishi Corporation, its MC Automobile (Europe) N.V. subsidiary, Mitsubishi Motors Corporation and Mitsubishi Motors Europe towards European customers, be they corporate or private. Self (battery)-reliant In a further step towards making electric vehicles a viable business proposition, on December 12, 2007 Mitsubishi Motors Corporation joined hands with GS Yuasa Corporation and Mitsubishi Corporation and set up “Lithium Energy Japan” (LEJ), to develop, manufacture and sell large-size lithium-ion cells. Within the LEJ joint-venture each partner brought its own leading know-how: GS Yuasa possesses advanced technologies in large lithium-ion batteries and is striving to broaden their applications. Mitsubishi Corporation intends to enter the battery manufacturing business and aims to create other related businesses as well. Mitsubishi Motors Corporation – which had electric cars on the road in Japan as early as 1971 - is working to strengthen its prominent position in (proprietary) EV technology. LEJ (http://LithiumEnergy.jp), plans to ramp up production of lithium-ion cells for use in powering i-MiEV, enough from a start during FY2009 at its new plant in Kusatsu City Shiga Prefecture - the world’s first plant dedicated to the mass-production of lithium-ion batteries Page 2 of 10 Press Release Mitsubishi Motors in the UK for EVs, and to increase production volume thereafter with appropriate capacity to accompany the sales development of MMC’s EVs: 2,300 units (= equivalent of i-MiEV traction battery packs) from June 2009, 4,500 units from June 2010, With the start of production at LEJ’s Kyoto plant the figure should reach 11,000 units, Lastly, the Ritto plant should allow for a total of 50,000 units from December 2012. Space saving architecture As a reminder, i-MiEV is based on the “i” minicar platform where the rear-midship petrol engine and floor-mounted central fuel tank are replaced with a lithium-ion traction battery pack, the motor, the inverter and other EV components with only a modicum of modifications required to turn the petrol “i” into i-MiEV. This feature allowed the installation of a large capacity high density lithium-ion 88-cell traction battery pack within the long 2,550 mm wheelbase, i.e. without compromising seating for 4, whilst lowering the center of gravity of the car (by 65 mm vs. the petrol-powered “i”) and protecting the batteries in case of a crash. Same for replacing i’s 660 cc internal combustion engine with the 66.6ps/49 kW permanent magnet synchronous electric motor and ancillaries which preserved all 227 l of luggage space (extended to 860 l when both rear seats are folded down – VDA method). High Capacity / Low costs EV traction batteries must have high energy density. For that purpose, i-MiEV utilizes LEJ’s specifically developed high density lithium-ion battery pack, where each high capacity battery module can fit under the floor. By design, i-MiEV accepts 2 types of traction battery charging systems: The “Household Charging System” for anywhere near an ordinary electric outlet, via the household charger plug located on the right side of the vehicle: using European 230V 1 phase (16A) current, i-MiEV can be re-charged in 6 hours from “Low Energy” warning. (Actual charging times may vary depending on such factors as air temperature and power source status). The “Quick Charger System” for speedy charging - where utilities, power companies, municipalities or corporations have installed quick chargers. There, i-MiEV can be connected via the Quick Charger plug located on the left side of the vehicle: using Page 3 of 10 Press Release Mitsubishi Motors in the UK the three-phase 200V 50 kW Quick Charge System, the car can be recharged from zero to 80% of its total charge in about 30 minutes (Actual charging times may vary depending on such factors as air temperature and power source status). New Tech Beyond the sophisticated traction battery pack and “MiEV Operating System”, i-MiEV’s new tech powertrain includes: Motor (power unit) i-MiEV uses a high-efficiency compact and lightweight permanent magnet synchronous electric motor specially developed for the vehicle. This unit generates maximum torque from low engine speeds (180 Nm – 0 to 2,000 rpm) to deliver powerful response (66.6ps/49 kW) and a seamless driving experience. When the vehicle slows down the regenerative braking system causes the motor to operate as a generator, the energy recovered being stored in the drive battery. Transmission i-MiEV uses a lightweight and compact single-speed reduction gear transmission, exploiting the high low-end torque inherent to the electric motor and eliminating the need for complex gear shifting mechanisms as found in internal combustion engine powered vehicles. Page 4 of 10 Press Release Mitsubishi Motors in the UK On-board charger i-MiEV comes with a compact, lightweight on-board charger that allows the traction battery to be charged using a domestic AC line (voltage depends on the country). DC/DC converter The DC/DC converter is used to charge the 12-volt auxiliary battery and power electrical equipment. It is integrated with the on-board charger in a single unit to reduce size and weight. Inverter i-MiEV ’s motor is driven by an alternating current. The inverter converts high-voltage direct current from the traction battery to alternating current and supplies motor with the power required to drive the vehicle. “MiEV OS” operating system In this respect, Mitsubishi’s “MiEV OS” (or “MiEV Operating System”) - an advanced integrated vehicle management system into which the company has poured its wealth of know-how gained from decades of electric vehicle R&D - has provided the kind of high performance and reliability that befits a new-generation EV. “MiEV OS” has been awarded "2009 Japan Automotive Hall of Fame Car Technology of the Year" by the Japan Automotive Hall of Fame, a non-profit organization. “MiEV OS” gathers data and information from all the major EV components to provide integrated management of the car’s performance. This advanced management system constantly monitors battery status and the energy recovered from the regenerative brakes while regulating output to ensure smooth and powerful acceleration from a full stop. As a result the system optimizes and minimizes energy consumption to deliver the most appropriate actual on-road performance. Real life The first volume electric car in series production from a major manufacturer, Mitsubishi Motors’ i-MiEV is not only a beacon of MMC’s engineering abilities but also a real life proposal for modern mobility: Page 5 of 10 Press Release Mitsubishi Motors in the UK Living: Meant to be driven and used just as “normally” as a traditional ICE-powered car, iMiEV is a compact runabout which seats 4 within a short 3,475 m footprint, with the added bonus of 4 large doors, a real trunk (227 l of luggage space - extended to 860 l when both rear seats are folded down – VDA method) and a tight 4.5 m turning radius Driving: In addition, Mitsubishi’s i-MiEV adds range (150 km – “New European Driving Cycle “protocol), real life performance (top speed governed at 130 km/h2, swift accelerations thanks to the 180 Nm of torque available from standing start), ultra-low well-to-wheel emissions3, superior quietness and low level of vibrations to its potential customers. When driving, the man-machine interface is materialized through two devices: o Combination meter instrument cluster: It includes 1) an energy usage indicator that presents a visual display of power consumption and energy recovery status, 2) an energy level gauge that indicates how much remaining power there is left in the traction battery, and 3) a cruising range indicator that displays an estimate of how far the vehicle can be driven on the basis of average power consumption over the last few kilometers. o Shift selector: Similar to the one of a traditional automatic gearbox, to accentuate the “regular car” feeling, it offers the usual P (Parking), R (Reverse), N (Neutral) and D (Drive) normally found with an A/T. In addition, i-MiEV also features two specific positions: 2 3 Where legal Depending on respective energy baskets, i-MiEV’s “well-to-wheel emissions will differ by country, depending on the composition of the respective energy basket. For instance: France (11 g/km), the UK (66 g/km) or Germany (73 g/km). Page 6 of 10 Press Release Mitsubishi Motors in the UK B (Brake) which Increases the regenerative brake force (for downhill driving). C (Comfort) which reduces the regenerative brake force (for suburban driving). Safety: As with all MMC vehicles, i-MiEV has been designed with a high standard of active & passive safety, including the specifics of its powertrain: - i-MiEV features MMC’s patented “RISE” design meant to integrate and interconnect structural elements for an active protection of the passengers during an accident. This design brings dramatic advances in multi-directional impact safety performance, dispersing energy loads during front, side and rear crashes and controlling distortion. - The high voltage system traction battery pack is located inside the body frame – itself within the wheelbase – and is further protected by a well-crib frame against damage from any direction of impact. - The rear combination lamps use fast-illuminating LED emitters for the tail and stop lamps, making these lamps more instantly visible to following vehicles while also cutting power consumption. - Further standard safety measures include 6 airbags (driver + passenger + 2 x side + 2 x curtain) as well as Active Stability Control. Cost of ownership: Translating the EV experience in financial terms, i-MiEV’s energy costs are minimal. In Europe and taking France as an example, a complete charge costs about € 2,00: just as low as the overall running costs of the vehicle, EVs being freed from the maintenance constrains of internal combustion engines and their transmission system. Furthermore, Mitsubishi Motors plans to set the price (car + traction batteries) of the European-spec i-MiEV to around €33,000 – €35,000 (or equivalent) so that the final cost to the customer after government incentives (where applicable) remains under €30,000 (or equivalent) in a majority of the countries it is to be sold in. Page 7 of 10 Press Release Mitsubishi Motors in the UK Last but not least, MMC will offer a specific 5 year – 100,000 km warranty on all EV components. From Japan to Europe Whilst essentially the same car as the i-MiEV sold in Japan since the summer of 2009, the EU-spec. version has been further developed 1) to add a left-hand-drive version for continental markets and 2) to comply with local regulations, including: Larger front bumper & newly-designed rear bumper, New lightweight aluminium wheels, Rear fog lamp, Larger outside rear view mirror, Immobilizer, ISO-FIX child seat anchors, 9-inch brake booster, Active Stability Control (ASC), Side & curtain airbags, Large head restraints, Seat belt warning lamp, Day-time running lights, Specific left-hand drive developments (dashboard, wash-wipe & HVAC4 systems, etc) Timeline As a reminder: October 1966: Start of EV R&D at Mitsubishi October 2006: “i MiEV” research vehicle revealed December 2007: “Lithium Energy Japan” battery joint venture announced 4 ”Heating, Ventilation and Air Conditioning” – i-MiEV’s climate control system features air conditioning with an electrically powered compressor and a heating system which circulates warm water heated by an electric heater. The control dial provides six-step manual adjustment of both cooling and heating temperatures. The system reduces power consumption by minimizing occasions when both cooling unit and the heater operate together. Page 8 of 10 Press Release Mitsubishi Motors in the UK July 2009: i-MiEV goes on sale in Japan (fleet customers) March 2010: Establishment of CHAdeMO association5 April 2010: First deliveries of i-MiEV to private customers in Japan October 2010: Start of production of EU-spec. i-MiEV December 2010: Start of sales in 14 selected European countries (depending per country) Major Specifications (Subject to final homologation) IV i-MiEV specifications DIMENSIONS AND WEIGHTS Overall length mm 3,475 Overall width mm 1,475 Overall height mm 1,610 Wheel base mm 2,550 Front mm 1,310 Rear mm 1,270 Minimum ground clearance mm 150 Interior length mm 1,790 Interior width mm 1,270 Interior height mm 1,250 Curb weight kg 1,110 Gross vehicle weight kg 1,450 Seating capacity Persons 4 Track PERFORMANCE Electric energy consumption Wh/km 135 Electric range (NEDC) km 150 Minimum turning radius m 4.5 (NEDC)6 5 6 *http://www.chademo.com/indexa.html NEDC stands for New European Driving Cycle. Official electric energy consumption and single charge drive range according to ECE R101. The driving style, road and traffic condition, environmental influences and vehicle condition can in practice lead to consumption and drive range figures which may differ from those calculated with this standard. Page 9 of 10 Press Release Mitsubishi Motors in the UK POWER PLANT Model Y4F1 Rated output7 kW 35 Max. output8 kW/rpm 49/2500 - 8000 Max. torque N・m/rpm 180/0 - 2000 TRACTION BATTERY Type Lithium-ion batteries Voltage V 330 Battery energy KWh 16 TRANSMISSION Final gear ratio 6.066 STEERING Type Rack and pinion (electric power steering) SUSPENSIONS Front McPherson strut and coil spring Rear 3-link de Dion BRAKES Brake system Vacuum brake booster Front Ventilated discs Rear Drums Brake booster size 9-inch TYRES & WHEELS Tyres 145/65R15 Front [Low rolling resistance tyres] 175/55R15 Rear Wheels [Low rolling resistance tyres] Front 15"x4.0J aluminium alloy Rear 15"x5.0J aluminium alloy ENDS For further information, images and video content please contact the Mitsubishi Press Office on 01285 647 200 or see www.mitsubishipress.co.uk Andy Wertheim, General Manager - Press and Environmental Affairs, [email protected] Shona Lawrence, Press Officer – Product Affairs and Events, [email protected] 7 8 Corresponds to "Maximum 30 minutes power", certified in accordance with ECE R85. Corresponds to "Maximum net power" certified in accordance with ECE R85. Page 10 of 10
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