THINK DIFFERENT, ENGINEER SMART…
BECTOCHEM
Consultants & Engineers Pvt. Ltd.
PRIDE IN EVERY ACTION
BECTOCHEM AT GLANCE
• Founded in 1978 to manufacture pharmaceutical
process equipment.
• Bectochem produces a comprehensive range of
equipment including Rapid mixer granulators, Fluid
bed driers and processors, mills, blenders, coaters &
turnkey solids and liquids manufacturing systems.
• Introducing barrier isolator technology to India in
2004, Bectochem is the acknowledged expert in the
specialised and technically demanding field of design &
manufacture of high specification barrier containment
systems.
PRIDE IN EVERY ACTION
BECTOCHEM AT GLANCE
• The Industries We Serve
• Pharmaceutical
–
–
–
–
–
Solids Formulations
Liquid Formulations
Ointment Formulations
R&D
API Manufacturing
• Food
• Cosmetics
• 'Bectochem' product range is to be found in facilities
across 5 continents.
• We strive to provide continuous improvement in our
quality and customer satisfaction, supplying right first
time and on time with fast manufacturing lead times.
PRIDE IN EVERY ACTION
OUR STRENGTHS
•
Ability to Engineer
•
Innovative solutions for every process need and backed by skilled
personnel
•
Huge experience in related industries
•
Specialist in Containment, Pharma, API, Food & Cosmetics
•
Size of organization: 300+ workforce
•
Foreign associations
•
Global reach
•
One window solution
•
Total Consultancy Services
PRIDE IN EVERY ACTION
BECTOCHEM: VISION & MISSION
• VISION:
“ Think Different Engineer Smart”
• MISSION:
“ To be a INR 1000 million company by 2011”
Enhance value through:
– Product
– People
– Process
PRIDE IN EVERY ACTION
BECTOCHEM: CORPORATE VALUES
• VALUES:
– Passion: for Innovative Technology
– Respect: for Customers
– Integrity: towards Work
– Diligence: for our Offerings
– Ethical: all through the Life cycle of Sales & after sales
PRIDE IN EVERY ACTION
Sales Histogram
Turnover in USD Million
PRIDE IN EVERY ACTION
HALLMARKS
The investments made by our company in people and facilities for the
past decades have yielded a proud history of innovations in many
forms of processing.
For Example in
•Isolation Technology
•Solids and Liquids Processing
•R&D Testing Laboratories
PRIDE IN EVERY ACTION
Milestones & Achievements
•
Sterile Rigid Wall Isolator System for Novartis-10 Cubic Meter Personnel Air Mister Air Jet Mill under
Isolator Dispensing/ Pack off Isolator system.
•
First Granulation Isolator Suits Lab API facilities under Isolator Integrated Isolator with Bosch Vial
Filling Machine.
•
Sterile Rigid Wall Isolator System for Novartis-10 Cubic Meter Personnel Air Mister Air Jet Mill under
Isolator Dispensing/ Pack off Isolator system.
•
Setting up of Automated Functional RND Granulation Lab Equipments in Europe in association with
Nicomac SRL, Italy.
•
Fully Automatic Ketchup/Toothpaste manufacturing line - for Food Industry Shampoo & Personnel
Care line - 10 KL batch size - for Cosmetics Industry.
•
Herbal Extractor System, Cream manufacturing system with Nitrogen purging- for Natural
Medication Hydrogenator, Limpet vessel up to 15 KL capacity, Air heater 100m² and above- for API
Isolators designed for OEL up to 0.1µg/m3.
•
Transfer Technology - Pass Box, Split Butterfly Valve, RTP – Rotate and Non Rotate Materials of
Construction – SS 316/ Hastelloy / PVC Isolators validated by Merck India, GSK, Pfizer, Sandoz.
PRIDE IN EVERY ACTION
Milestones & Achievements
•
Dr. Reddy’s Laboratories Complete API Laboratory 8 Isolator Chambers – 11M Long Isolator
integrated with Bausch & Strobel Filling Machine.
•
Granulation Isolator Centrifuge Isolator Sterility Test Isolator with Integrated VHP Component
Decontamination Transfer Isolator for Pre- Sterilised Components.
•
First in India to make a fully automatic coating system for pellet coating.
•
First manufacturers of the lifting and tilting device (tipper) for F.B.D. Bowls in the country.
•
First to make fully automatic granulation line in the country.
•
First to manufacture Autocoater with a fully automatic wash in place system.
•
First in the country to implement 500 kg tablet storage bins
•
First in the country to incorporate Solid Liquid injection manifold technology to Injectables
production in the country
•
First in the country to incorporate the Diverter panel technology into WIP and CIP lines
PRIDE IN EVERY ACTION
Milestones & Achievements
•
First to manufacture Total Contained Granulation Line 40 Kgs for Hetero Labs
•
The only Asian Pharmaceutical Machinery manufacturers to jointly own a fully functional Granulation
Lab in Europe.
•
First in the country to successfully integrate the impeller lifting arrangement in High Shear Mixer
Granulator(HSMG/RMG). This catapulted us to be the leader in RMG in the country
PRIDE IN EVERY ACTION
CORPORATE OFFICE
FACILITIES: PUNE & GUJRAT
BECTOCHEM
PRESENCE
PRIDE IN EVERY ACTION
Foreign Association: Past & Present
•
Charles Ross & Sons – USA [1997-2007]
Inline/Batch Mixer-Emulsifier and Conical Screw Mixers
• Dandong Jinwan Group– China
Automatic Capsule Filling Machine
• Applied Containment Engineering – UK [2004-2007]
Barrier Isolators and Containment Technologies
• Hecht- Anlagenbau – Germany [2008-onwards]
World leader in Bulk Solid Technology
• British Rema Manufacturing Company limited [2008-Onwards]
Air Jet Mills
• Sterivalves Srl. , Italy [ 2009 onwards]
World leader in Intelligent Valves Systems for powder transfer
• Containment Service Providers, Ireland [2009 onwards]
World leader in Flexible containment solutions
PRIDE IN EVERY ACTION
Recent Developments
•
RIVA– ARGENTINA [2010 onwards]
Renowned name across the globe for Tablet Presses in Isolators
•
FITZPATRICK– USA [2010 onwards]
World majors for Milling equipments & Roll Compactors
Single Window Solution for all process needs!!
PRIDE IN EVERY ACTION
ASSOCIATES WORLDWIDE
Bectochem Consultants & Engineers Pvt. Ltd. Boasts of offices & associates
dedicated to Sales & Clients Servicing worldwide.
The offices are in:
Australia, Germany, China, UK, Egypt, USA,
Bangladesh, Pakistan, Israel, Italy, Russia, UAE
In India, The
associates are in:
Ahmedabad, Bangalore, Hyderabad, Chennai,
New Delhi
PRIDE IN EVERY ACTION
AT GLANCE
CORPORATE
ANKLESHWAR
WORKS
PUNE
WORKS
Capabilities Expansion Plans at Ankleshshwar & Pune under Implementation
PRIDE IN EVERY ACTION
CORPORATE OFFICE
Headquarters at
Mumbai, Maharashtra
State:
Mumbai is the Commercial capital
of India and is well connected
through Sea, Air & land.
Design
Marketing
Largest port in the country,
International airport and a well
structured road network.
Bectochem
headquarters
in
Mumbai houses the Design &
Marketing teams.
Responsible for some of the
biggest innovations in Indian
Pharmaceutical Industry.
Isolator Division
PRIDE IN EVERY ACTION
Pharma
Machineries
Our Verticals:
Containment
API
BECTOCHEM
Consultants & Engineers
Channel Partners
Food &
Cosmetics
PRIDE IN EVERY ACTION
Manufacturing Facility: Ankleshwar
PRIDE IN EVERY ACTION
MANUFACTURING FACILITY
ANKLESHWAR
Manufacturing facility
at Ankleshwar, Gujarat
State:
Gujarat is well connected with
about 74000 km of roads, 11
domestic
airports
and
1
international
airport
(at
Ahmedabad), and the Indian
Railway network.
Gujarat industry produces 35% of
India’s pharmaceutical products.
Established our main work centre
here in 1988.
Ankleshwar
facility
spans
100,000 sq. ft. and is equipped
with state of the art equipment.
PRIDE IN EVERY ACTION
Factory at a glance
• Established in 1978.
• Total Plot Area 15704 Square meter.
• Total Built of Area 4580 Square meter.
• Total Number of Employees :
170 Worker and 85 Office staff
Purchase Department
PRIDE IN EVERY ACTION
Production Facilities
1.Ware House Area :- 625 Square Meter.
2.Assembly Bay :- 625 Square Meter.
3.Fabrication Area :- 960 Square Meter.
4.Total Office Area :- 1750 Square Meter.
5.QC and Document Area:- 287 Square Meter.
PRIDE IN EVERY ACTION
Manufacturing Infrastructure
•
Material Handling:
•
Cutting & Shearing: Plasma upto 40 mm
•
Plate Bending: 16 mm thk *2 mtr wide-1 no.
–
–
–
–
–
–
–
–
–
EOT overhead crane-11 tonne of safe working load-4 nos.
Hoist-3 tonnes-6 nos.
- 5 tonnes-2 nos.
Pug & Profile cutting- 2 nos.
Hand Shear- 3 nos.
Power Tools- 2 nos.
8mm thk X 1.5 mtr Wide – 2 nos.
Hand Press upto 6 mm thk- 3 nos.
Hydraulic Pipe Bending Machine-upto 3” dia- 2 nos.
Captive Hydraulic Power Press upto 2 mtr dia* 25 mm thk- 1 no.
PRIDE IN EVERY ACTION
•
Welding:
•
Machining:
–
–
–
–
–
–
–
–
–
TIG Welding [Thyristoried] 400 amps.-6 nos.
TIG Welding 600 amps.- 5 nos.
ARC Welding- 2 nos.
Mobile Hand held TIG welding 200 amps-1 nos
Orbital Welding
Radical drill machine RM 63 Model HTM
Pillar drill machine upto 20 mm- 3 nos.
Magnetic stand with drill- 2 nos.
Turning head with 14 ft. Bed- 2 nos.
PRIDE IN EVERY ACTION
•
Surface Finishing:
•
Sundry Equipments:
–
–
–
–
–
–
–
Portable, flexible shaft grinding & polishing units- 25 nos.
Angle grinding & Beveling tools-12 nos.
Pedestal Polishers- 3 nos.
Dedicated bead blast facility chamber 2*2mtrs
Pickling & Passivation, hand help spray Nozzles
& Applicators.
Air compress or 7.5 HP- 2 nos. & 3 HP- 2 nos.
Portable Handheld Power tolls such as:
•
•
•
Drill Machines
Pneumatic screw drivers
Hand shears, etc.
PRIDE IN EVERY ACTION
MANUFACTURING FACILITY
PUNE
Manufacturing facility at
Pune, Maharashtra State:
Pune is among the fastest growing
industrial regions of the country.
Daimler Chrysler has its assembly
line for its Mercedes Benz brand in
Pune.
A prominent place for major
software and business process
outsourcing companies and a centre
of engineering excellence.
Known as “Oxford of the East”
The above facts along with the
growing need for decentralization of
manufacturing led us to establish an
additional manufacturing facility in
Pune
PRIDE IN EVERY ACTION
CNC Machine Centre at Mumbai
Tools
CNC Turning Centre
PLC controls
CNC Vertical Machine Centre
Turning Tool
PRIDE IN EVERY ACTION
Prestigious Clientele: India
PRIDE IN EVERY ACTION
Major Clientele: Overseas
PRIDE IN EVERY ACTION
Innovative Engineering
Expertise & Experience
Quality & Services
One window solution
BECTOCHEM
Consultants & Engineers Pvt. Ltd.