Polymer Properties Exercise 4 Viscoelasticity and rheology Effect of molecular weight on viscosity Effect of temperature on viscosity • Above the critical molecular weight the zero viscosity of polymer can be calculated using equation: • For amorphous polymers above the glass transition, WLF equation can be applied: 0 kM w • Below the critical molecular weight the constant is 1.0, above the critical molecular weight = 3.4. • Zero viscosity is determined by rheology measurement: dynamic viscosity at zero frequency. C1 T Ts lg s C 2 T Ts Reference temperature Ts C1 = 8.86 and C2 = 101.6 Reference temperature Ts = Tg C1 = 17.44 and C2 = 51.6 1. Viscosity • Viscosity of an amorphous PVC was measured to be 3.9105 Pas at temperature 122 oC. For processing, the viscosity should be below 2104 Pas, but at least 5000 Pas. • At what temperature should the processing be done? 1) • Amorphous PVC follows WLF equation in the temperature range T = Ts 50 °C. 8.86 T Ts lg s 101.6 T Ts • Solve for the temperature at which the viscosity is at most 2104 Pas : 2 10 4 Pa s 101,6 lg s T Ts 8,86 lg s 101.6 lg 5 3 . 9 10 Pa s 395 K 412.3K T 2 10 4 Pa s 8.86 lg 3.9 105 Pa s T 139o C 1) • When the lowest acceptable viscosity is 5000 Pas, the temperature is: 5000 Pa s 101.6 lg 5 3 . 9 10 Pa s 395K 422.6 K 149 o C T 5000 Pa s 8.86 lg 3.9 10 5 Pa s • Processing should be done within the temperature range 139 - 149 oC. 2. Viscosity and Mw Zero viscosity of a linear polyethylene was determined to be 676000 Pas at 190°C. For polyethylene the constants for comparison of Mw and zero viscosity are k = 3.410-15 Pas and = 3.5. The temperature dependence of the viscosity of PE in melt can be estimated with Arrhenius-type equation. a) What is the molecular weight Mw of PE? b) How much should the temperature be altered in order to reduce the viscosity by half? 2a) • The weight average molecular weight for the polymer can be calculated from equation: 0 kM w Mw 0 k 3.5 676000 Pas g g 630000 15 3.4 *10 Pas mol mol 2b) • Temperature dependence for the viscosity by Arrhenius: E RT k exp • When viscosity is reduced by half by altering temperature: E k exp E 1 1 RT1 1 2 exp 2 1 R T1 T2 E k exp RT 2 2b) • Activation energy for HDPE is 27 kJ/mol, the temperature can be solved: 8.314 J 1 1 E 1 1 molK ln 2 ln 2 T2 T1 R T2 463K 27000 J mol =1/0.001946 T2=513.8K = 241°C • The temperature should be increased by 51 °C in order to reduce the viscosity by half. 3. Stress-strain (Creep) • Tensile stress • Strain t • Shear rate • Viscosity F A shear stress l l0 dy dt • Creep compliance J t t F A 3. Creep • Polypropylene PP rod attached to the ceiling (length 200 mm, width 25.0 mm, thickness 3.0 mm) is loaded with 30 kg´s. How much will the polymer creep in two minutes when the creep compliance J(t) follows the equation (t is time in minutes)? J(t) = 1.5 - exp(-t/6min) GPa-1 3) • Stress imposed on the cross section of the polymer rod is: m 2 F 6 N s 3.9 10 A 0.0030m 0.0250m m2 30kg 9.81 • Creep at the moment t is obtained from the Strain: t J t • Where 2 min 1 1 J t 1.5 exp GPa 0.783GPa 6 min 3) • Creep at two minutes: t 0.783 10 9 1 3.9 106 Pa 0.0031 Pa • PP rod has strained during the two minutes time: l 200mm 0.0031 0.62mm 4. Viscosity and chain length • When the polymer chain are long enough to form stable entanglements, longer than the critical chain length Zw > Zc,w, the polymer viscosity and chain length Zw can be connected by: 0 KZ w3.4 where K is a constant 4) • The usual processing temperature of polystyrene cups is 160 oC and the melt viscosity is then 1.5102 Pa s, provided that the mainchain length of PS is Zw = 800. The quality of the polymer however varies and one day the Zw = 950. Processing is tuned for a particular viscosity range. • How should the processing temperature be altered so that the melt viscosity would still be 1.5102 Pa s? Glass transition temperature of PS is 100oC. 4) • Viscosity is increased when the molecular weight increases. By increasing the temperature the viscosity can be kept lower. • Solving the constant K first: 0 KZ w3.4 K 0,1 Z w3.,41 1.5 10 2 Pa s 8 2 . 02 10 Pa s 3.4 800 • Viscosity of the novel polymer grade at 160oC: 0,2 KZ w3.,42 2.02 10 8 Pa s 9503.4 2.69 10 2 Pa s 4) • The viscosity of this polymer at the glass transition temperature can be obtained using WLF equation: 17.44 T Tg lg g g 51.6 T Tg 10 2.69 102 Pa s 12 6 . 40 10 Pa s 17.44T Tg 17.44( 433K 373K ) 51.6 T Tg 10 51.6 433K 373K • The new processing temperature T2 can be solved from WLF equation: 17.44 T Tg lg g 51.6 T Tg 4) lg 17.44T2 Tg g 51.6 T2 Tg lg T2 Tg 17.44 T2 Tg 51.6 lg g g lg T2 Tg 51.6 17.44Tg g lg 17.44 g The processing temperature should be about 4oC higher so that the viscosity would remain the same. 1.5 10 2 Pa s 373K 51.6 17.44 373K lg 12 T2 6.40 10 Pa s 2 436.8 K 163.6 o C 1.5 10 Pa s lg 17.44 12 6.40 10 Pa s
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