Energy Sources, Part A, 31:1573–1582, 2009 Copyright © Taylor & Francis Group, LLC ISSN: 1556-7036 print/1556-7230 online DOI: 10.1080/15567030802094011 Biofuels from Agricultural Biomass A. DEMIRBAS1 1 Sila Science, Trabzon, Turkey Abstract Biofuels are liquid fuels which can be produced from agricultural biomass. Agriculture-based biofuels include bioethanol, biodiesel, biomethanol, methane, and bio-oil components. Various agricultural residues, such as grain dust, crop residues, and fruit tree residues, are available as the sources of agricultural energy. Bio-energy from biomass, both residues and energy crops, can be converted into modern energy carriers. Bioethanol is derived from renewable sources feedstock, which are typically plants such as wheat, sugar beet, corn, straw, and wood. Biodiesel is a non-fossil fuel alternative to petrodiesel which can be obtained from vegetable oil and animal fats by transesterification. Bio-oils are liquid or gaseous fuels made from biomass materials, such as agricultural crops, municipal wastes, and agricultural and forestry by-products via biochemical or thermochemical processes. Keywords biodiesel, bioethanol, biogas, biomethanol, bio-oil Introduction Biomass includes wood and logging residues, agricultural crops and their waste byproducts, the organic portion of municipal solid waste, animal wastes, municipal biosolids (sewage), waste from food processing, and aquatic plants and algae. Biomass provides a clean, renewable energy source that could dramatically improve our environment, economy, and energy security. Energy can be obtained from direct combustion of biomass by burning dry organic matter, such as woody scraps, grasses, and agricultural residues. The importance of biomass varies significantly across regions as shown in Table 1. Bioenergy, the energy from biomass, has been used for thousands of years, ever since people started burning wood to cook food or to keep warm, and today, wood is still our largest biomass resource for bioenergy. Many countries in the developing world still use wood as their primary fuel (Demirbas and Demirbas, 2007). Wood is one of the carbonaceous fuels. The carbonaceous fuels are responsible for over 80% of the world’s energy production. Figure 1 shows carbon, hydrogen, and oxygen contents of fuels. In the future, biomass has the potential to provide a cost-effective and sustainable supply of energy, while at the same time aiding countries in meeting their greenhouse gas reduction targets. By the year 2050, it is estimated that 90% of the world population will live in developing countries. In developed countries there is a growing trend towards employing modern technologies and efficient bio-energy conversion using a range of biofuels, which are becoming cost-wise competitive with fossil fuels (Puhan et al., 2005). The electricity is produced by direct combustion of biomass, advanced liquefaction, gasification, and pyrolysis technologies, which are almost ready for commercial-scale use Address correspondence to Professor Ayhan Demirbaş, P. K. 216, TR-61035 Trabzon, Turkey. E-mail: [email protected] 1573 1574 A. Demirbas Table 1 The importance of biomass in different world regions Region Share of biomass in final energy consumption Africa (average) Burundi Ethiopia Kenya Somalia Sudan Uganda South Asia (average) East Asia (average) China Latin America (average) Europe (average) North America (average) Middle East (average) 62.0 93.8 85.6 69.6 86.5 83.7 94.6 56.3 25.1 23.5 18.2 3.5 2.7 0.3 (Demirbas, 1998). Residues remaining after the harvest of crop and forestry products are being proposed as a substantial energy source for generation of electrical power. Also a number of crops and crop residues may fit modern bioenergy chains (Haberl and Geissler, 2000; Hoogwijk et al., 2003; Reijnders, 2004; Pimentel et al., 2005). The pyrolysis products are divided into a volatile fraction consisting of gases, vapors, and tar components and a carbon-rich solid residue. The pyrolysis process consists of a very complex set of reactions involving the formation of radicals. The gasification of biomass is a thermal treatment, which results in a high production of gaseous products and small quantities of char and ash (Demirbas, 2002a). Hydrogen is produced from solid wastes by pyrolysis (Demirbas et al., 1996). Figure 1. Carbon, hydrogen, and oxygen contents of fuels. Biofuels from Agricultural Biomass 1575 Figure 2. Worldwide electricity generation by fuels 1980–2020 (billion kilowatt hours). Direct combustion is the old way of using biomass. Biomass thermo-chemical conversion technologies such as liquefaction, pyrolysis, and gasification are certainly not the most important options at present (Demirbas, 1994); combustion is responsible for over 97% of the world’s bio-energy production (Demirbas, 2004). Faaij (2006) suggested that gasification is commercially available with high overall efficiency of about 40–50% when used with a combined cycle or 15–30% when used with combined heat and power gas engine. Pyrolysis is less well developed than gasification. Faaij (2006) suggested that pyrolysis is not commercially available. It produces 60–70% of the heat content of bio-oil/feed stock, smaller capacities compared to gasification and anaerobic digestion. Figure 2 shows the worldwide electricity generation by fuels for 1980–2020. Natural gas and renewables are the fastest growing primary energy sources in the world (Demirbas, 2006a). As can be seen from Figure 2, renewable energy is a promising alternative solution because it is clean and environmentally safe. Due to economic, environmental, and technological changes, natural gas and renewables have become the fuels of choice for new power plants. Agriculture and Environment Agricultural residues such as straws, nut shells, fruit shells, fruit seeds, plant stalks and stovers, green leaves, and molasses are potential renewable energy resources. Current disposal methods for these agricultural residues have caused widespread environmental concerns. For example, disposal of rice and wheat straw by open-field burning causes air pollution (Zhang and Zhang, 1999). Agricultural energy or green energy production is the principal contributor in economic development of a developing country. Its economy development is based on 1576 A. Demirbas agricultural production and most people live in the rural areas. Implementation of integrated community development programs is therefore very necessary. It is believed that integrated community development contributes to push up socio-economic development of the country. Carbon dioxide (CO2 ) and carbon monoxide (CO) are the main greenhouse gases associated with global warning (Demirbas, 2003b). Biomass energy generates far less air emissions than fossil fuels, reduces the amount of waste sent to landfills, and decreases our reliance on foreign oil. Heavy metal contents in crops depend on their bioavailability in the soil. However, the uptake of heavy metals from soil is not a simple function of total soil heavy metal content (Tuzen et al., 1998). Contamination has been related to the composition of gasoline, motor oil, and car tires, and to roadside deposition of the residues of crops materials. Municipal solid waste (MSW) compost is increasingly used in agriculture as a soil conditioner and also as a fertilizer. MSW would be landfilled and critics are concerned with its often elevated metal concentrations. MSW compost has also been reported to have high salt concentrations, which can inhibit plant growth and negatively affect soil structure (Hargreaves et al., 2008). The potential for excessive amounts of trace metals to contaminate the food chain through MSW compost additions is thought to depend on the source material used in the compost and the final concentration of the metals in the compost (He et al., 1995). MSW compost tends to have higher concentrations of metals when sewage sludge is added with the feedstock, with the lowest metal concentrations found in MSW compost, which has been made from source-separated waste (Richard and Woodbury, 1992). Sewage sludge should not be added to the compost at any point since it will raise the metal content of the compost (Richard and Woodbury, 1992). Bioethanol Ethanol, or ethyl alcohol, is an alcohol made by fermenting and distilling simple sugars. Bioethanol is a fuel derived from renewable sources of feedstock; typically plants, such as wheat, sugar beet, corn, straw, and wood. The cellulose, or carbohydrates, contained in biomass, can be turned into bioethanol through hydrolysis, fermentation, and distillation (Demirbas, 2006b). First, the hydrolysis process converts the plant material into sugars. The efficiency of converting cellulose to glucose, or sugar, may depend on pretreatments to structurally and chemically alter the material. Next, the anaerobic biological process of fermentation converts the sugars into alcohol, usually by the action of yeast (Demirbas, 2007). Bioethanol can be produced from a wide array of carbohydrates having a general chemical formula of (CH2 O)n . Commercial yeasts, such as Saccharomyces ceveresiae, are used in the fermentation of sucrose. The chemical reaction involved in forming ethanol is composed of the hydrolysis of sucrose followed by the fermentation of simple sugars (Baltz et al., 1982). First, as shown in Eq. (1), glucose and sucrose are formed by the invertase enzyme in the yeast catalyzing the sucrose. C12 H22 O11 ! C6 H12 O6 C C6 H12 O6 Sucrose Glucose (1) Fructose Second, another enzyme present in the yeast called zymase converts the glucose and the fructose into ethanol, as seen in Eq. (2). C6 H12 O6 ! 2C2 H5 OH C 2CO2 (2) Biofuels from Agricultural Biomass 1577 Figure 3. Flow chart for the production bioethanol from cereal grain or straw. This hydrolysis is followed by fermentation, distillation, and dehydration to yield waterless ethanol. Figure 3 depicts the progression of biomass from basic plant matter into ethanol and animal feed. Bioethanol is a petrol additive/substitute. It is possible that wood, straw, and even household wastes may be economically converted to bioethanol. Bioethanol can be used as a 5% blend with petrol under the EU quality standard EN 228. This blend requires no engine modification and is covered by vehicle warranties. With engine modification, bioethanol can be used at higher levels, for example, E85 (85% bioethanol). Gluco-amylase enzyme converts the starch into D-glucose. The enzymatic hydrolysis is then followed by fermentation, distillation, and dehydration to yield anhydrous bioethanol. Corn (60–70% starch) is the dominant feedstock in starch-to-bioethanol industry worldwide. Biodiesel Biodiesel is a non-fossil fuel alternative to petrodiesel which can be obtained from vegetable oil and animal fats by transesterification (Demirbas, 2002b). Chemically, most biodiesel consists of alkyl (usually methyl) esters instead of the alkanes and aromatic hydrocarbons of petroleum-derived diesel (Ma and Hanna, 1999; Demirbas, 2003). The biodiesel esters were characterized for their physical and fuel properties including density, viscosity, iodine value, acid value, cloud point, pure point, gross heat of combustion, and volatility. The biodiesel fuels produced slightly lower power and torque, and higher fuel consumption than No. 2 diesel fuel. Biodiesel is better than diesel fuel in terms of sulfur content, flash point, aromatic content, lubricity, and biodegradability (Bala, 2005). The cost of biodiesels varies depending on the base stock, geographic area, variability in crop production from season to season, the price of the crude petroleum, and other factors. Biodiesel has over double the price of petroleum diesel. The high price of 1578 A. Demirbas biodiesel is, in large part, due to the high price of the feedstock. However, biodiesel can be made from other feedstocks, including cooking oil, palm oil, inedible tallow, pork lard, and yellow grease (Demirbas, 2005). Biodiesel from virgin vegetable oil reduces carbon dioxide emissions and petroleum consumption when used in place of petroleum diesel (Carraretto et al., 2004). Biodiesel is technically competitive with or offer technical advantages compared to conventional petroleum diesel fuel. The presence of oxygen in biodiesel improves combustion and, therefore, reduces hydrocarbon, carbon monoxide, and particulate emissions; oxygenated fuels also tend to increase nitrogen oxide emissions (Demirbas, 2005; Demirbas, 2009a). A small percentage of biodiesel can be used as an additive in low-sulfur formulations of diesel to increase the lubricity lost when the sulfur is removed (Dunn, 2001; Dorado et al., 2003). Biomethanol Methanol, is also known as “wood alcohol.” Generally, methanol is easier to find than ethanol. Sustainable methods of methanol production are currently are not economically viable. Methanol is produced from synthetic gas or biogas and evaluated as a fuel for internal combustion engines. The production of methanol is a cost-intensive chemical process. Therefore, in current conditions, only waste biomass such as old wood or biowaste is used to produce methanol (Vasudevan et al., 2005). Biomass resources can be used to produce methanol. The pyroligneous acid obtained from wood pyrolysis consists of about 50% methanol, acetone, phenols, and water (Demirbas and Gullu, 1998; Gullu and Demirbas, 2001). As a renewable resource, biomass represents a potentially inexhaustible supply of feedstock for methanol production. The composition of bio-syngas from biomass for producing methanol is presented in Table 2. The energy value of residues generated worldwide in agriculture and the forestproducts industry amounts to more than one-third of the total commercial primary energy use at present (Hall et al., 1993). Bio-energy supplies can be divided into two broad categories: (a) organic municipal waste and residues from the food and materials sectors; and (b) dedicated energy crops plantations. Bio-energy from biomass, both residues and energy crops, can be converted into modern energy carriers such as hydrogen, methanol, ethanol, or electricity (Azar et al., 2003). Figure 4 shows production of biomethanol from carbohydrates by gasification and partial oxidation with O2 and H2 O. Table 2 Composition of bio-syngas from biomass gasification Constituents % by volume (dry and nitrogen free) Carbon monoxide (CO) Hydrogen (H2 ) Carbon dioxide (CO2 ) Methane (CH4 ) Ethene (C2 H4 ) 28–36 22–32 21–30 8–11 2–4 Biofuels from Agricultural Biomass 1579 Figure 4. Biomethanol from carbohydrates by gasification and partial oxidation with oxygen gas and water vapor. Bio-oil and Biogas The term bio-oil is used mainly to refer to liquid fuels. There are several reasons for bio-oils to be considered as relevant technologies by both developing and industrialized countries. They include energy security reasons, environmental concerns, foreign exchange savings, and socioeconomic issues related to the rural sector. Bio-oils are liquid or gaseous fuels made from biomass materials, such as agricultural crops, municipal wastes, and agricultural and forestry by-products via biochemical or thermochemical processes. They can substitute conventional fuels in vehicle engines— either totally or partially in a blend (Demirbas, 2009b). The organic fraction of almost any form of biomass, including sewage sludge, animal wastes, and industrial effluents, can be broken down through anaerobic digestion into methane and carbon dioxide mixture called “biogas.” Biogas is an environmentally friendly, clean, cheap, and versatile fuel. There is an increasing world-wide demand for energy crops and animal manures for biogas production (Amon et al., 2007). Methane production was measured for 60 days in 1 L eudiometer batch digesters at 311 K. Maximum methane yield per hectare from late ripening maize varieties ranged between 7,100 and 9,000 Nm3 CH4 ha 1 . The highest methane yield per hectare was achieved from digestion of whole maize crops. Digestion of corns only or of corn cob mix resulted in a reduction in methane yield per hectare of 70 and 43%, respectively (Amon et al., 2007). Pyrolysis/cracking is defined as the cleavage to smaller molecules by thermal energy. Hydrogen can be produced economically from agricultural biomass (Encinar et al., 1998). Biomass can be thermally processed through gasification or pyrolysis to produce hydrogen. The main gaseous products from biomass are the following (Wang et al., 1997): 1580 A. Demirbas Pyrolysis of biomass ! H2 C CO2 C CO C Gaseous and liquid hydrocarbons Catalytic steam reforming of biomass ! H2 C CO2 C CO Fisher-Tropsch synthesis of (H2 C CO) ! Gaseous and liquid hydrocarbons (3) (4) (5) The conventional pyrolysis of biomass is associated with the product of interest, that is the high charcoal content, but the fast pyrolysis is associated with the products of interest, which are tar at low temperature (675–775 K) (Bridgwater, 2003) and/or gas at high temperature (Encinar et al., 1998). Conclusion Biomass is a general term for material derived from growing plants or from animal wastes. The modernization of biomass technologies, leading to more efficient biomass production and conversion, is one possible direction for biomass use in developing countries. It is critical, therefore, that the biomass processes used in developing countries are sustainable. 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