CAODC Oil and Gas Well Service Rig Permit 2014 (ABMOA) Permit Conditions Permit Type: Oil and Gas Well Service Rig Under the provisions of Section 62 of the Traffic Safety Act, RSA 2000 C.T-6, the Permit Holder is exempt from the specified requirements while operating a service rig as defined under this permit. For the purpose of this permit, a “service rig” is defined as a mobile service vehicle, composed of a derrick, drawworks and capable of pulling and running jointed tubulars and conventional sucker rods, as well as attendant support vehicles such as pump trucks, winch trucks, portable doghouses (crew change facilities), and a rig manager’s vehicle. Note: a coil tubing unit is not a service rig for the purpose of this permit. For the purpose of this permit, a “support vehicle” is defined as vehicles dedicated to the operation of a specific mobile service rig or its crew, and do not include maintenance or other types of vehicles that service multiple service rigs or attendant vehicles. For the purpose of this permit, a “convoy” is defined as two or more vehicles travelling at a speed of no more than 80 kilometers per hour and at a distance of no more than 5 minutes apart. 1. The Permit Holder and drivers employed by the Permit Holder must comply with the Memorandum of Agreement, conditions and appendices outlined in this permit. Note: a driver operating one of the Permit Holder’s vehicles that is complying with regulatory requirements and not operating under the authority of this permit does not need to comply with this permit, its terms or conditions, or the appendices. 2. The Permit Holder must develop and implement written policies and procedures to ensure that all terms, conditions and appendices outlined in this permit are complied with. 3. The Permit Holder must ensure a copy of this permit accompanies each vehicle operated under its authority, in a place that is known to the driver. The driver of a vehicle operating under this permit shall produce a copy of this permit when requested to do so by a peace officer. Note: the appendices of this permit do not have to accompany this permit in the vehicle or be produced to a peace officer at roadside as compliance to the appendices can only be verified through a facility audit. Last amended: September 30, 2015 4. The conditional exemptions provided in this permit are only valid within Alberta. 5. Where a driver does not hold the appropriate class of operator’s licence to operate a service rig as defined under this permit, a driver employed by the Permit Holder may operate a service rig registered to the Permit Holder on a highway with a subsisting Class 5, 4, 3 or 2 operator’s licence providing the following requirements are met: a) The driver has received training and passed all requirements outlined in Appendix A of this permit; b) The Permit Holder has met all requirements outlined in Appendix A of this permit; c) The Permit Holder and driver have met the terms and conditions of this permit; d) The Permit Holder has issued the driver a Heavy Duty Training Certificate (HDTC) as per Appendix A of this permit; e) The vehicle being operated is done so in accordance with the definition of a convoy in this permit; f) All drivers operating a vehicle under the authority of a Heavy Duty Training Certificate (HDTC) must do so in convoy only and; g) The drivers of the other vehicle(s) must have been issued either a Convoy Training Certificate (CTC) or a Heavy Duty Training Certificate (HDTC) required under Appendix A, when in a convoy (see Conditions #7 and #8). 6. A driver that holds a Probationary Operator’s (Graduated Driver’s) Licence pursuant to Section 33 of the Operator Licensing and Vehicle Control Regulation (AR320/2002) may not be issued or possess a Heavy Duty Training Certificate (HDTC). 7. All drivers operating vehicles equipped with air brakes must comply with Section 27 of the Operator Licensing and Vehicle Control Regulation (AR320/2002) and have the appropriate “Q” Endorsement on their operator’s licence when applicable. 8. A driver may not operate as part of a convoy under this permit unless they have been issued a Convoy Training Certificate (CTC) or a Heavy Duty Training Certificate (HDTC) by the Permit Holder as per the requirements in Appendix A (this includes drivers with a Class 1 operator’s licence). Note: not all persons in route with the service rig are necessarily part of the convoy. It is only the drivers of these vehicles that must meet the terms and conditions established under this permit. Last amended: September 30, 2015 9. A driver may operate as part of a convoy providing the following requirements are met: a) The driver possesses the appropriate class of operator’s licence and a Convoy Training Certificate (CTC); b) The Permit Holder and driver have met all requirements outlined under Appendix A of this permit to issue and hold a Convoy Training Certificate (CTC); c) When forming part of a convoy, the driver of each vehicle shall carry and produce to a peace officer their Convoy Training Certificate (CTC) or Heavy Duty Training Certificate (HDTC) issued by the Permit Holder; d) The vehicle being operated is done so in accordance with the definition of a convoy in this permit; e) The Permit Holder and driver meet the terms and conditions of this permit. 10. Providing a driver is an employee of the Permit Holder, and has met all the requirements outlined in Appendix A of this permit, the employee may operate a commercial vehicle, not towing a trailer, registered in the employee’s name as part of a convoy under this permit (e.g. many rig managers are employees of the Permit Holder and operate a commercial vehicle registered in their name). 11. While being trained or assessed for a Heavy Duty Training Certificate (HDTC), the Trainee may operate a service rig having only been issued a Convoy Training Certificate (CTC) providing the following requirements are met: a) The Permit Holder has issued the Convoy Training Certificate (CTC) to the Trainee in accordance with the requirements in Appendix A; b) The Trainee carries and produces the Convoy Training Certificate (CTC) to a peace officer upon demand and; c) The Trainee is not operating under a Probationary Operator’s (Graduated Driver’s) Licence; d) Issued pursuant to Appendix A, the Trainee is accompanied by an Approved Trainer or Approved Assessor that either: i. Holds the proper Class of operator’s licence for the vehicle being operated; or ii. Possesses a valid Class 5, 4, 3 or 2 operator’s licence and a Heavy Duty Training Certificate (HDTC) issued in accordance with the requirements in Appendix A. Last amended: September 30, 2015 Note: the Approved Trainer or Approved Assessor must either be in the vehicle with the Trainee or, if the vehicle being operated has been manufactured without a secondary seat position, follows the Trainee in another vehicle that is in view of the vehicle being operated by the Trainee and is capable of communicating directly with the Trainee via 2-way radio communication device. If the Trainee is stopped by a peace officer for an inspection, the Approved Trainer or Approved Assessor must immediately stop in a safe location and make themselves available for inspection. 12. Notwithstanding Section 29(3) of the Operator Licensing and Vehicle Control Regulation (AR320/2002) an Approved Trainer may conduct on-road driver training to Trainees qualifying for a Heavy Duty Training Certificate (HDTC) and possessing only a Convoy Training Certificate (CTC) providing: a) The Approved Trainer holds the proper Class of operator’s licence for the vehicle being operated by the Trainee, and a Convoy Training Certificate (CTC) (when training in convoy) or; b) The Approved Trainer holds a valid Class 5, 4, 3 or 2 operator’s licence and an Heavy Duty Training Certificate (HDTC): • When conducting on-road training the Approved Trainer must carry and produce, on demand of a peace officer, their Heavy Duty Training Certificate (HDTC). 13. Notwithstanding Section 29(3) of the Operator Licensing and Vehicle Control Regulation (AR320/2002) an Approved Assessor may conduct on-road driver assessments to Trainees being assessed for their Heavy Duty Training Certificate (HDTC) providing: a) The Approved Assessor holds the proper Class of operator’s licence for the vehicle being operated by the Trainee and a Convoy Training Certificate (CTC) (when training in convoy); or b) The Approved Assessor holds a valid Class 5, 4, 3 or 2 operator’s licence and an Heavy Duty Training Certificate (HDTC): • When conducting on-road training the Approved Assessor must carry and produce on demand, of a peace officer, their Heavy Duty Training Certificate (HDTC). 14. Regarding service rigs that would normally require an annual inspection under the Commercial Vehicle Inspection Program (CVIP) pursuant to Section 19(1) of the Vehicle Inspection Regulation (AR 211/2006), once the Permit Holder has Last amended: September 30, 2015 obtained a valid inspection, that inspection shall be valid for five years from the inspection date. Transportation may, at any time, cancel a CVIP certificate; The driver of the vehicle must produce to a peace officer: a) A CVIP inspection form that was completed within the last five years and issued in the Permit Holder’s name; b) The Permit Holder’s semi-annual maintenance inspection documented on a CAODC Semi-Annual Maintenance Inspection Form and dated within the previous 6 months; and c) The Permit Holder must comply with all requirements set out in Appendix B of this permit. 15. The Permit Holder must investigate every traffic accident involving a commercial vehicle that is registered to the Permit Holder and has a registered gross vehicle weight in excess of 4,500 kgs that has resulted in: a) A fatality; b) An injury requiring treatment by a medical doctor; c) A condition that causes an employee to lose consciousness; or d) Damage to all property, including cargo, totaling $2,000 or more. These investigation results must be documented. Collisions found to have occurred while operating under this permit are subject to the following requirements: a) Shall be evaluated to determine if the collision was preventable on the part of the Permit Holder and/or their driver(s). Each evaluation must use the criteria established by the National Safety Council; b) Each evaluation and follow-up action(s) taken must be fully documented and retained by the Permit Holder for at least the current year and the following 4 years; c) Any collision considered non-preventable to Transportation for evaluation. may be submitted Note: evaluated non-preventable collisions will not be used to help determine the carrier’s risk associated with operation under this permit. Last amended: September 30, 2015 Note that submission of a Collision Report Form to the Director of Carrier Services is no longer required under this permit. However, at any time the Director may verify that collision evaluations are being conducted, preventability is being determined as specified, reports are being prepared and retained, and actions are being taken to ensure future similar collisions are being avoided. 16. The Permit Holder must retain a copy of the ABMOA, permit conditions and Appendices at their principal place of business, and must be able to produce these documents in the event a peace officer is conducting an inspection at the Permit Holders principal place of business. 17. The Permit Holder shall produce any record or document required by legislation, this permit, or its appendices to a peace officer or other person authorized by the Director or Manager of Investigations, Carrier Services or Transportation at a time and place specified. 18. Transportation may conduct an audit or investigation of a Permit Holder to measure their compliance with transportation safety legislation, the regulations, a permit, or the requirements of this Agreement. In the case of a non-resident Permit Holder, Transportation may request the assistance of another jurisdiction. The Permit Holder may be required to pay for the cost of an investigation or audit where a third party auditor is used. 19. Transportation will require that a CAODC MOA Audit be conducted by a third party at least once every three years to measure the Permit Holder’s compliance with the permit conditions and this ABMOA. The three year period will start from the completion date of the previous audit, or in the case of a new permit, the date the permit was issued. The cost of the audit will be the responsibility of the Permit Holder. To be valid, an audit must be: a) Completed by an auditor that has been approved by Transportation and the Association; b) Conducted based on the criteria approved by Transportation, and c) Recorded on a form acceptable to Transportation. The audit may be conducted in conjunction with the Certificate of Recognition (COR) program. Last amended: September 30, 2015 20. All expenses incurred, related to the Permit Holder complying with this permit, its terms and conditions, audits, or the appendices shall be the responsibility of the Permit Holder. 21. Failure to comply with the terms and conditions of this permit, any of the appendices or any transportation legislation as defined in Section 132(1) of the Traffic Safety Act may result in this permit being amended or cancelled. 22. The Director of Carrier Services in Alberta may cancel this permit for failure to comply with any provisions or conditions of this permit. Last amended: September 30, 2015 Appendix A Driver Training and Certification - Performance Standards and Measures CONDITIONAL EXEMPTION PERFORMANCE STANDARD PERFORMANCE MEASURE To allow a driver with a Class 5, 4, 3 or When issuing a CAODC Heavy Duty Training Certificate (HDTC), a 2 operator’s licence to operate a Contractor must conduct adequate training, evaluation, and certification service rig as defined under the Alberta of their drivers based on: Memorandum of Agreement (ABMOA). • The Alberta Memorandum of Agreement (ABMOA); Note for clarification: • Appendix A – Driver Training and Certification Performance As per Section 27 of The Operator Standards and Measure; Licensing and Vehicle Control Regulation (AR 320/2002), all drivers that operate a vehicle equipped with air brakes must have a Q Endorsement. • The permit conditions and; • The CAODC Service Rig Vehicle & Drivers Standards Guide. A. TRAINING A. TRAINING For each driver operating under the permit, the Contractor shall Contractors shall, in addition to complying with motor transport regulatory legislation as defined in Section 130(1)(g) of The Traffic maintain a record of training that documents the following: Safety Act and attendant regulations, provide training in: • The content of each course completed; • The Contractor’s Safety and Maintenance plans; • The date(s) and duration(time) of the courses taken (class room and behind the wheel); and • Cargo Securement using the Oil and Gas Industry Cargo Securement Best Practice (see Annex 1); • The name of the person who conducted the training; • General safety by viewing CAODC’s Service Rig Driver Safety • Cargo Securement; Training Video; • Last Amended – September 17, 2015 The operation of a service rig where the driver has a valid Class 5, 4, 3 or 2 operator’s licence but requires a Class 3 or 1 licence. • Viewing of the CAODC’s Service Rig Driver Safety video. 1 Appendix A Driver Training and Certification - Performance Standards and Measures PERFORMANCE STANDARD PERFORMANCE MEASURE Training must, at a minimum, include all items noted in the All training shall meet the performance standards outlined in this Appendix. CAODC’s Service Rig Vehicle & Driver Standards Guide. Training must include both theory and behind-the-wheel training. B. DRIVER EVALUATION AND CERTIFICATION B. DRIVER EVALUATION AND CERTIFICATION Contractors shall, in addition to complying with the requirements prescribed in The Traffic Safety Act and attendant regulations, conduct driver evaluations that meet the following: For Convoy Training Certification (CTC), a Contractor must: • Verify the driver has a valid Class 5, 4, 3, 2 or 1 operator’s licence, and • Administer the CAODC Service Rig Convoy Training Certificate Exam. For Heavy Duty Training Certification (HDTC), a Contractor must: • Last Amended – September 17, 2015 Ensure that a driver does not hold a Class 5 Probationary Operator’s (Graduated Driver’s) Licence as defined in Section 33 of The Operator Licensing and Vehicle Control Regulation (AR 320/2002); • Ensure the driver holds a CTC; • Complete a trip inspection assessment of the driver’s skills; and For those drivers holding a CTC, the Contractor shall have on file a copy of the driver’s completed CAODC Service Rig Convoy Training Certificate Exam. The driver must have passed the exam with a score of 85% or greater. For drivers that have obtained an HDTC by completing the CAODC Driver Training program, the Contractor shall have on file: • A completed copy of the CAODC Trip Inspection Competency Assessment Form (see Annex 2); • A completed copy of the CAODC On-Road Competency Assessment Form (see Annex 3). To be considered complete, all forms must be fully completed in a legible manner and be signed and dated by all parties. 2 Appendix A Driver Training and Certification - Performance Standards and Measures PERFORMANCE STANDARD • PERFORMANCE MEASURE Conduct an on-road competency assessment of the driver’s For each driver issued a CTC or HDTC, a copy of the certificate(s) shall be placed in the employee’s file. skills. C. PREVIOUS TRAINING BY ANOTHER CONTRACTOR C. PREVIOUS TRAINING BY ANOTHER CONTRACTOR Notwithstanding the driver training requirements set out in this When a driver holds either a CTC or an HDTC issued by a previous Appendix, where a driver has been issued either a CTC or an HDTC by employer, the Contractor must document the following: a previous employer, the Contractor presently employing that driver will • The driver’s CTC or HDTC issued by the previous have been deemed to meet all training requirements if: employer and; • A copy of the CTC or HDTC issued by the previous employer is • A copy of the driver’s current CTC or HDTC issued by the filed in the driver’s employee file. current employer (Contractor). (If the driver’s previous certificate is not on file, the driver and Contractor must comply with this Appendix before a training Contractors are not obligated to accept a previously issued CTC or HDTC and have the option to require a driver be re-evaluated if they so certificate is to be issued), and choose. • A new CTC or HDTC is issued to the driver and a copy of that If the driver cannot produce either a CTC or an HDTC issued by a certificate is filed in the driver’s employee file. previous employer, they are required to repeat training as outlined in this Appendix. Note: A driver holding an HDTC is recognized to hold both levels of certification (CTC and HDTC). D. ON-ROAD DRIVER TRAINING AND APPROVED TRAINER D. ON-ROAD DRIVER TRAINING AND APPROVED TRAINER QUALIFICATIONS QUALIFICATIONS A driver receiving on-road driver training to qualify for an HDTC may Compliance verified at roadside. operate a service rig possessing only a CTC providing: Last Amended – September 17, 2015 3 Appendix A Driver Training and Certification - Performance Standards and Measures PERFORMANCE STANDARD • They carry and produce, on demand of a peace officer, their CTC; • The Trainee is not operating under a Probationary Operator’s (Graduated Driver’s) Licence; PERFORMANCE MEASURE An Approved Trainer is either in the vehicle with the Trainee or, if the vehicle being operated has been manufactured without a secondary seat position, the Approved Trainer follows the Trainee in another vehicle that is in view of the vehicle being operated by the Trainee and is capable of communicating directly with the Trainee via 2-way radio communication device. An Approved Trainer may conduct on-road driver training to Trainees The person conducting on-road driver training must meet the qualifying for an HDTC and possessing only a CTC providing: performance standards outlined in this Appendix or be otherwise approved by Transportation. • The Approved Trainer holds the proper Class of operator’s licence for the vehicle being operated by the Trainee, and a CTC (when training in convoy); or • The Approved Trainer holds a valid Class 5, 4, 3 or 2 operator’s licence and an HDTC. o In the case where the Approved Trainer holds an HDTC, they shall also hold a senior position in the company such as a Driller/Operator, Rig Manager and Field Superintendent or equivalent; When conducting on-road training the Approved Trainer must carry and produce, on demand of a peace officer, their HDTC. Last Amended – September 17, 2015 4 Appendix A Driver Training and Certification - Performance Standards and Measures PERFORMANCE STANDARD PERFORMANCE MEASURE E. ON-ROAD COMPETENCY ASSESSMENTS AND APPROVED ASSESSORS’ QUALIFICATIONS A driver undergoing an assessment to receive their HDTC may operate a service rig under the authority of a CTC providing they carry and produce their CTC on demand of a peace officer. E. ON-ROAD COMPETENCY ASSESSMENTS AND APPROVED ASSESSORS’ QUALIFICATIONS The person conducting on-road assessments must meet the performance standards outlined in this Appendix or be otherwise approved by Transportation. Approved Assessors may conduct on-road competency assessments to drivers qualifying for an HDTC providing: • The Approved Assessor holds the proper Class of operator’s licence for the vehicle being operated by the Trainee and a CTC (when assessing in convoy); or • The Approved Assessor holds a valid Class 5, 4, 3 or 2 operator’s licence and an HDTC. In the case where the Approved Assessor holds an HDTC, they shall also hold a senior position in the company such as a Driller/Operator, Rig Manager and Field Superintendent or equivalent. Where the Approved Assessor is an employee of the Contractor, their qualifications must be documented in their employee file, including title with the company and a copy of their driver’s abstracts dated within six months prior to any assessment conducted within the past three years. When conducting on-road training the Approved Assessor must carry and produce, on demand of a peace officer, their HDTC. Approved Assessors must also meet one of the following qualifications: Last Amended – September 17, 2015 • Be an Enform Certified Assessor who has completed Enform’s Service Rig Competency Assessor course; • Possess a valid Class 1 operator’s licence for at least two years; 5 Appendix A Driver Training and Certification - Performance Standards and Measures PERFORMANCE STANDARD PERFORMANCE MEASURE • Be employed as a driver trainer at the time of the assessment Where the Approved Assessor is not an employee of the with an institution that has been licensed for that function by Contractor, evidence of their qualifications must be documented and produced as required. Transportation, or • Be otherwise approved by Carrier Services, Transportation. The requirement to obtain and review a Commercial Driver Abstract does not apply to an Approved Assessor that, at the time of the assessment, was licensed for that function by Alberta Transportation. Where an Approved Assessor has been otherwise approved by Carrier Services, a letter from Carrier Services must be on file. No Approved Assessor shall have more than seven demerit points on their operator’s licence at the time of an assessment. No Approved Assessor shall conduct an assessment if they have more than seven demerit points on their operator’s licence. F. Monitoring (Commercial Driver’s Abstracts and Carrier Profile) F. Monitoring (Commercial Driver’s Abstracts and Carrier Profile) Note: effective July 1, 2013 contractors must obtain Commercial Driver Standard abstracts obtained before July 1, 2013 will be accepted Abstracts (CDA) on all drivers operating under the ABMOA. Standard to satisfy the conditions of Section 41(1)(c) of The Commercial Abstracts will no longer be an acceptable form of driver monitoring. Vehicle Certificate and Insurance Regulation. At least every six months the Contractor shall obtain and review: • CDAs on all drivers that operate vehicles under the permit and; The CDA shall be reviewed to ensure drivers have the proper class of licence, the licence is valid and, for those drivers that have been issued an HDTC, the licence it is not a Probationary Operator’s (Graduated Driver’s) Licence. A driver’s employee file shall contain copies of their CDA which have been obtained for at least six month intervals. Last Amended – September 17, 2015 6 Appendix A Driver Training and Certification - Performance Standards and Measures PERFORMANCE STANDARD PERFORMANCE MEASURE CDA’s must be retained from the date the driver obtained a CTC, HDTC or for five years, whichever is less. • Carrier Profile reports to identify drivers who have committed a The Contractor shall maintain on file copies of their Carrier Profile reports that are dated at no more than six month intervals. The reports shall be violation. maintained on file for at least three years. The person reviewing the commercial driver abstract (CDA) shall ensure that: • The driver has a valid Class 5, 4, 3 or 2 operator’s licence; • Drivers who hold an HDTC do not hold a Probationary Operator’s (Graduated Driver’s) Licence. Note: The initial review of the above can be completed by administrative staff. Where a CDA or Carrier Profile identifies a violation of a safety law or Each profile event documented on the CDA, that was identified while the a collision while an employee is driving one of the Contractor’s driver was operating one of the Contractor’s vehicles, must be: vehicles, the event must be investigated and discussed with the • Investigated by a Safety Officer or Manager; driver. The review shall be conducted by a Safety Officer or a Manager, and remedial action must be documented in the employee’s • Discussed with the driver. file. In such circumstances, appropriate action must be taken and the process and/or any outcomes, documented in the driver’s employee file. Where an event has been investigated and signed off previously, it does not have to be reinvestigation and signed off a second time. Last Amended – September 17, 2015 A Contractor must be able to show that each profile event (conviction, CVSA inspection, collision and violation) on their profile has been: • Investigated by a Safety Officer or Manager; • Discussed with the driver; 7 Appendix A Driver Training and Certification - Performance Standards and Measures PERFORMANCE STANDARD PERFORMANCE MEASURE • Appropriate action has been taken; and • The process and/or outcomes documented in the driver’s employee file. G. DRIVER TRAINING - GRANDFATHERING PROVISION G. DRIVER TRAINING - GRANDFATHERING PROVISION Notwithstanding the driver training requirements set out in this Drivers who have been grandfathered under any of referenced Appendix, drivers who have met one of the following provisions must have a current HDTC in their employee file. requirements under this grandfathering provision are deemed to have met the standards set out in this Appendix: Last Amended – September 17, 2015 G1 The driver possessed a CAODC Driver Certificate (CDTC); G2 The driver was employed with the Contractor since November 1, 2010 and successfully completed the CAODC Service Rig Vehicle Driver Competency Evaluation; G3 Prior to June 1, 2011, been issued an HDTC For drivers who have been grandfathered under G.3, a copy of their and obtained one of the following Enform Enform certificate and a copy of their current HDTC must be in their certifications: employee file. • Derrickhand Competency; • Driller Competency; or • Well Servicing BOP. Training For drivers who have been grandfathered under G.2, a completed copy of a CAODC On-Road Assessment Evaluation Competencies form (see Annex 4), and a copy of their current HDTC must be in their employee file. 8 th 1150, 800 6 Avenue SW, Calgary, AB T2P 3G3 Phone: (403) 264-4194 Fax: (403) 263-7174 th 800, 540 5 Avenue SW, Calgary, AB T2P 0M2 Phone: (403) 264-4311 Fax: (403) 263-3796 No part of this publication may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopy, without permission in writing from the Petroleum Services Association of Canada and the Canadian Association of Oilwell Drilling Contractors. 2006. All rights reserved. Copyright Cargo Securement Best Practice Table of Contents Disclaimer .......................................................................................................... 2 Introduction ....................................................................................................... 3 Production Equipment ...................................................................................... 5 Coil Tubing Operations .................................................................................... 7 Securement of Injectors Securement of Coil Tubing Reels Vacuum Truck Operations ................................................................................ 11 Drilling and Service Rig Tubulars..................................................................... 14 Pipe Tubs Pipe Tables Large Diameter Pipe Rig Moving ......................................................................................................... 19 Masts Skidded and Enclosed Loads Skidded and Non-Enclosed Loads Non-Skidded and Non-Enclosed Loads Non-Skidded and Non-Enclosed “Junk Loads” Securement of Tools and Loose Pieces Other Tubular Products..................................................................................... 39 Line pipe – coated and non-coated Oilfield Country Tubular Goods (OCTG) Sucker Rods Drill pipe and drill collars Large diameter pipe Tie-Downs – Inspection for Wear ………………………………………………… 47 Appendices Appendix 1: Acknowledgements .......................................................................... 48 Disclaimer Every effort has been made to ensure completeness, accuracy, and reliability of the data contained in this Best Practice. The Petroleum Services Association of Canada (PSAC) and the Canadian Association of Oilwell Drilling Contractors (CAODC), its subcommittees, and individual members make no representation, warranty, or guarantee in connection with this Best Practice or any publication referred to therein. They hereby disclaim liability or responsibility for loss or damage resulting from the use of this Best Practice or for violation of any statutory or regulatory requirement with which this Best Practice may conflict. In the case of inconsistency or conflict between this Best Practice and applicable legislative requirements, the legislative requirements shall prevail. This Best Practice is meant to provide clarification and interpretation of the regulators’ requirements. Final interpretation and enforcement are the jurisdiction of the appropriate regulatory body. It is the joint responsibility of the carrier, owner, and shipper to ensure the cargo securement systems are properly designed, engineered, installed and used to ensure cargo, meaning equipment used in the oil and gas industry, is safely secured whenever it is on a highway. The regulatory authorities in Alberta, British Columbia and Saskatchewan by reviewing this document are not certifying the design, engineering, or use of these cargo securement systems, or indemnifying PSAC, CAODC, carriers, shippers or vehicle operators in any way. PSAC and the CAODC do not endorse the use of any particular manufacturer’s product. Any descriptions of product types or any schematics of components that bear resemblance to a specific manufacturer’s product are provided strictly in the generic sense. 2 Introduction The Canadian Association of Oilwell Drilling Contractors (CAODC), the Petroleum Services Association of Canada (PSAC) and transportation authorities in Alberta, British Columbia, and Saskatchewan, together with industry, have developed this Best Practice to address compliance with the North American Cargo Securement Standard (the “Standard”) introduced in January 2005. The full Standard is available online at http://www.ccmta.ca/english/pdf/nsc10_e_sept04.PDF This Best Practice is specific to the transportation of equipment used in Canada’s oil and gas industry, and has been designed to meet or exceed the requirements of the Standard. The Best Practice is intended as a compliment to the Standard and not a replacement for it. Owners/Shippers/Carriers MUST be in compliance with the Standard at all times. Part 1 - General Provisions - Division 1 - Application of the Standard states: (1) A carrier shall not permit a driver to operate a vehicle where the cargo transported in or on the vehicle is not contained, immobilized or secured in accordance with this Standard. (2) A driver shall not operate a vehicle where the cargo transported in or on the vehicle is not contained, immobilized or secured in accordance with this Standard. There is also a responsibility on the part of the owner/shipper to ensure that their equipment is designed and/or adapted in such a way that it meets the requirements of the Standard. 3 Part 1 - General Provisions - Division 2 – General Performance Criteria states: 5(1) The cargo securement system shall be capable of withstanding the forces that result if the vehicle is subjected to each of the following accelerations: (a 0.8 g deceleration in a forward direction; ) 0.5 g deceleration in a rearward direction; (b 0.5 g acceleration in either sideways direction. ) (c) cargo securement system shall provide a downward force equal to at least 5(2) The 20% of the weight of an article of cargo if the article is not fully contained within the structure of the vehicle. 5(3)The load on a component of a cargo securement system that reacts to a force referred to in subsection (1) or (2), shall not exceed the working load limit of the component. Reference should also be made to the following web site for interpretations guides for the Standard: www.ccmta.ca/english/cargo/interpretation.htm 4 Production Equipment Photo courtesy of CAODC Introduction Examples of Production Equipment Include: • Compressors • Pipe clusters • Treaters Key Considerations Dimensions Weight Structural Integrity Centre of Gravity/Balance Securement Considerations Anchor Points Friction Securement Devices Containment Transportation Performance Criteria Manufacturers must ensure that all new equipment can be shipped in compliance with the Standard. Anchor points must be present, clearly identified, with the rating clearly stated. Equipment currently in use still needs to be moved and carriers will have to develop ways to meet the requirements of the Standard by cross chaining loads, using lift points 5 as tie down points, using friction mats, etc. In cases where equipment cannot be transported in compliance with the Standard, the owners of the equipment will have to retrofit it to ensure compliance before it can be transported. Best Practice Equipment manufacturers and carriers will have to work together to ensure compliance with the Standard and manufacturers should consult with carriers during the equipment design stage. Manufacturers can also assist in retrofitting existing equipment. In many cases, manufacturers are currently required to identify and rate tie down points for shipments overseas and this information could be made available for shipments within Canada. In cases where equipment cannot be tied down in a manner that complies with the Standard, manufacturers or owners will have to provide a container to house the equipment for transport. The Standard specifies that by 2010, all tiedowns, or components of a tie down must be marked by the manufacturer with respect to the working load limit. No distinction is made between new and existing equipment. Carriers will not be able to use any tie downs that are not clearly marked. Education and enforcement will be key in ensuring compliance with the Standard. Carriers must refuse to transport equipment that cannot be transported in compliance with the Standard. There must be no exceptions. Links to Transport Canada’s Standard 905 and TSD 905: http://www.tc.gc.ca/acts-regulations/GENERAL/m/mvsa/regulations/mvsrg/900/mvsr905.html http://www.tc.gc.ca/roadsafety/mvstm_tsd/tm/9050_e.htm 6 Coil Tubing Operations Photo courtesy of Sanjel Corporation Introduction Examples of Coil Tubing Equipment Include: • Injectors • Reels • Accessories & Tools • Well Control Equipment Key Considerations • Containment • Dimensions • Weight • Structural Integrity Securement Considerations • Securement Devices • Containment 7 Securement of Injectors The vehicles in these examples have been specifically designed to carry this equipment. The onus is on the manufacturer to ensure that performance criteria have been met. If they are properly maintained, then they should be in compliance with the Standard. This first injector rests on a saddle and is angled towards the front of the vehicle. A locking pin is placed across the injector using the chassis to keep the injector in place. Photos courtesy of Sanjel Corporation The second type of injector is saddled in place at a steeper angle than the first. It is held in place using 2 pins located at the upper right hand corner. 8 Photos courtesy of Sanjel Corporation The above photos show the locking pins used to hold down the injector. Additional securement on the front (chains, straps and additional securement pins) could be used in the event there is any question as to whether or not these units can meet the requirements for 0.5g deceleration in a rearward direction set out in the Standard. 9 Securement of Coil Tubing Reels The photos on this page show a coil tubing reel on a lowboy trailer. The coil tubing unit is pinned to a skid – another option is to bolt the unit to the skid. The onus is on the manufacturer of the unit to ensure that it has been properly designed. The reel has been cross-chained for transport. The pins, number and strength of tiedowns must meet the requirements of the Standard. Chains must be properly placed. Photos courtesy of Sanjel Corporation 10 Vacuum Truck Operations Introduction Examples of Vacuum Truck Equipment Include: • Hoses • Accessories & Tools Key Considerations • Accessories & Hoses Securement Considerations • Securement Devices • Containment Vacuum trucks such as the one shown here have been designed and engineered to carry specialized equipment. The onus is on the manufacturer to ensure that hoses etc. can be secured in compliance with the Standard. Best Practice requires that hoses be secured in such a way that they do not fall off or obscure the lights or vehicle licence plate. Photos Courtesy of Wellco Energy Services Trust 11 Not in Compliance In this photo, the hoses drape over the back, obscuring the lights. Hoses must not drape over the back of the vehicle. Not In Compliance Any items placed in with the hoses must be firmly secured. The hitch assembly placed on top of the hoses is too heavy for the tarp strap being used to secure it. The hoses themselves are not enough to hold other items in place. Hoses are flexible tubes, and the problem is that they can, and do flex. Hoses must be immobilized. Photos courtesy of Wellco Energy Services Trust This photo does not show a vacuum truck. However, it makes the point that hoses are cargo. They must not come loose. The hoses pictured here are secured to sides of the vehicle with locking pins. Tarp straps may be used as a secondary source of securement. Photo Courtesy of CAODC 12 If tarp straps are used, they must be in good working order - no knots or damaged or weakened components. Section 4 (2) of the Standard specifies that all components of a cargo securement system must be in good working order. 13 Drilling and Service Rig Tubulars Introduction Examples of Drilling and Service Rig Tubulars Include: • Drill pipe • Drill collars • Tubing Key Considerations • Containment • Weight • Bulkheads Securement Considerations • Securement Devices • Containment • Securement Effectiveness The transportation of tubular products can be a high risk and challenging operation if not carried out correctly. This is particularly so when transporting mixed or miscellaneous loads. These loads, which may contain tubular products of different length and diameter, pose significant securement challenges. Refer also to the Section of this Best Practice dealing with “Other Tubular Products”. 14 Pipe Tubs Photo courtesy of PSAC Best Practice Due to the hazardous nature of this type of cargo, loose pipe must be secured to the trailer in accordance with the requirements of the Standard. Pipe in tubs or on tables must be secured to the tub or table, and the tub or table must then be secured to the trailer in accordance with the Standard. If a pipe tub/table is being used to transport pipe, the pipe must be placed in the tub/table with the least amount of room possible between the ends of the pipe and the bulkhead. The pipe must then be secured in the pipe tub/table and the pipe tub/table secured to the trailer in accordance with the requirements of the Standard. For pipe longer than 3.04 meters two tie-downs are required for the first 3.04 meters and one extra tie-down is required for each additional 3.04 meters or fraction of 3.04 meters. If the friction between the pipes is not sufficient to immobilize the pipe during transport consideration must be given to using a bulkhead as a secondary means of containment. 15 Not in Compliance Loose items being transported on top of tubulars must be secured according the Standard. The use of a basket is recommended. The basket in this photograph has not been secured in compliance with the Standard. Photo courtesy of PSAC and CAODC Pipe Tables Not in Compliance: More straps will be needed to meet the 3.04 meter requirement Photo courtesy of PSAC and CAODC Pipe tables, such as the one shown above are widely used throughout industry and can be transported in a manner that complies with the requirements of the Standard. One of the significant challenges with pipe tables is their width. With a width of 3.04 meters, it is difficult, if not impossible, to secure the centre of the table. As a secondary means of containment, pipe tables must have bulkheads to stop forward and rearward movement. The pipe must then be placed as close to the bulkhead as possible. The pipe must then be strapped to the pipe table according to the requirement for straps contained in the Standard and the table must be secured to the vehicle in accordance with requirements for skidded loads. 16 Not In Compliance This photo shows various sizes of pipe stored under the catwalk and is an example of non-compliant transportation of tubulars. However, if the owner of the equipment contained the pipe so as not to affect the stability or manoeuvrability of the load, it could become a compliant load. Photo courtesy of PSAC and CAODC Photo courtesy of PSAC and CAODC Not in Compliance This photo illustrates the difficulty of securing pipe of different lengths. Even with the required number of straps, the pipe cannot be properly secured to this pipe rack in such a way as to prevent shifting or movement. Additionally, the lumber placed on top of the pipe is not properly contained and the pipe cannot act as a stable base for loose items to be secured to. 17 In cases where these types of loads cannot be transported in accordance with the requirements of the Standard, owners/shippers must provide a skidded and enclosed storage container similar to a “Sea Can” to contain the load. Refer also to Division 6 of the Standard dealing with “Intermodal Containers”. 18 Rig Moving Introduction Examples of Rig Equipment Include: • Masts (Derricks) • Skidded and Enclosed Loads • Skidded and Non-Enclosed Loads • Miscellaneous and Loose Equipment Key Considerations • Containment • Weight • Dimensions (irregular shapes) • Housekeeping and Organization Securement Considerations • Anchor points • Securement Devices • Containment • Securement Effectiveness Photo courtesy of F.S.J. Land Transport LP 19 Masts Photos courtesy of F.S.J. Land Transport LP In moving a mast such as the one shown above, the issue is containment of other items. Everything inside the mast (e.g. blocks, drilling line, cables, sheaves, monkey board, etc.) has to be secured. Systems and appliances must be designed to ensure that the items are secured within the confines of the mast. Other non- compliance issues can result from housekeeping; ropes, etc. must be in good repair and tied properly. The Standard provides two options for securing the mast to deck/carrier. In some situations, securement may be used every 3.04 meters (as per the Standard) to meet the number of tie-downs required for the length of the mast. In other situations, the weight of the mast may be used to satisfy the requirements in Section 5(1) of the 20 Standard relating to “Performance Criteria” relating to 0.8 g deceleration in a forward direction, 0.5 g in a rearward direction and 0.5 g acceleration in either sideways direction and 0.2 g in an upward direction. For drilling and service rig moves, most equipment can be classified into the following categories: • Skidded and enclosed loads (e.g. pump houses, light plants, etc.) • Skidded and non-enclosed loads (e.g. mud tanks, centrifuges, etc.) • Non-Skidded and non-enclosed loads (e.g. matting, junk boxes, etc.) Skidded and Enclosed Loads (e.g. pump houses, light plants, etc.) Photos courtesy of PSAC and CAODC Compliance Standards The key issues are weight, dimension and anchor points. For example, if the gross weight of the load were 45 000 kg and the nature of its construction factored in, i.e. indivisible load with front and rear anchor points, a securement application would be required to achieve a static force preventing the load from shifting when subjected to a deceleration force of 0.8 g in a forward direction, 0.5 g in a rearward direction, acceleration of 0.5 g acceleration in either sideways direction, and 0.2 g in an upward direction. This requirement could be achieved by using any one of a combination of accepted securement appliances or systems. Because the full weight of the cargo is making 21 contact with the deck/carrier, an additional minimum aggregate securement device consisting of a weight load limit of 50% of the cargo weight will be required e.g. bulk head; block and brace; chains; webbing, etc. For example and taking into account the “friction” factor* and provided that the has the proper securement points (standard oilfield skid pick up throats front and rear) five 13 mm Grade 70 Transport Chains each rated at 5 130 kg for a total of 25 650 could be used to secure this load in compliance with the requirements of the Standard. Three chains could be used at the front of the load - two chains secured directly from the load to the deck anchor points (cross chained) applying a force rearward and one indirect chain applying force downward (gut wrap). The other two chains would be applied to the rear of the load in a directly applied configuration applying the force downward. * Friction is a variable securement application that must be applied with caution. Contamination of the two contacting surfaces can greatly reduce the amount of friction created. Oil, ice and water to name a few contaminants can reduce the friction between the two surfaces to the extent that there is no friction at all and in essence will compromise the integrity of the securement. Additional securement devices must be used whenever the friction is compromised in this manner. Refer also to page 43 of the Standard for working load limits for welded steel chain. 22 Photo courtesy of PSAC In Compliance This photo is an example of a best practice. The neck of the trailer is being used as a bulkhead. The neck of the trailer must therefore comply with Division 5 requirements for front-end structures. 24 (1) The height of the front end structure of the vehicle shall not be shorter than the shorter of (a) the height at which it prevents the cargo from moving forward, and (b) 122 centimeters above the deck. (2) The width of the front end structure of a vehicle shall not be narrower than the narrower of (a) the width of the vehicle, and (b) the width at which it prevents the cargo being transported from moving forward. Best practice requires that the cargo be firmly up against the neck of the trailer which is acting as a bulkhead. There must be no gap. The front-end structure must comply with the strength requirements set out in Part 1 – Division 5 of the Standard. 23 Photo courtesy of PSAC Length and weight are the main issues to consider when transporting this type of cargo. The overhang at the back means that a 45 degree angle for cross chaining cannot be achieved. The Standard requires that articles of cargo longer than 3.04 meters be secured with two tie-downs for the first 3.04 meters of length and with one extra tie-down for each additional 3.04 meters or fraction thereof. The owner/shipper must give consideration to fitting anchor points to the skid of the building. Skidded buildings in excess of 12.2m in length require additional anchor points every 1.5m on both ends of the building skids in order to enable the building to be loaded from either end. Photo courtesy of PSAC 24 Attention should also be paid to Part 1, Division 4-Tiedowns, Section 22(4) and to Part 2, Division 6 – Intermodal Containers 85(3)(a). When preparing buildings for transportation, owners and shippers must ensure that all items within the building that have enough weight or mass to affect the stability and maneuverability of the transporting vehicle in the event they shift during transport are fully secured in compliance with the Standard. They must also ensure that any items that are not secured will not affect the stability and maneuverability of the transporting vehicle in the event they shift during transportation. If there is any question about whether or not the loose objects would affect stability, then best practice requires that they be secured. The Standard states that the driver must “ensure that the cargo does not interfere with the driver’s ability to drive the vehicle safely” (Part 1 – Division 1). If the load is a closed, sealed unit, it may be difficult to determine whether or not the items inside the unit will affect the stability and maneuverability of the vehicle. The Standard specifies that the driver must inspect the cargo and the cargo securement system unless the cargo is sealed or loaded in a manner that makes it inaccessible. Subsections (2) and 3) do not apply to a driver where (a) the cargo is sealed in a vehicle and the driver has been ordered not to open it to inspect the cargo, or (b) the vehicle is loaded in a manner that makes the cargo, or portions of the cargo, inaccessible. Best Practice The Standard requires that the driver ensure that the cargo does not interfere with their ability to drive the vehicle safely. If a building has been sealed and the driver has been instructed not to open it, the owner/shipper shall provide the driver with written instructions to that effect. If the vehicle has been loaded in such a manner that the cargo or portions of the cargo are inaccessible, the owner/shipper shall provide the 25 driver with written confirmation that all of the cargo has been secured in compliance with the Standard. Skidded and Non-enclosed Loads The sub must be butted up against the bulkhead in order to prevent forward movement and the skid secured to the trailer in order to be in compliance with the Standard. Not In Compliance This photograph illustrates a typical way in which the industry transports equipment. All of the loose items have been chained but are not secured in a manner compliant with the Standard. The items must be placed in a container. This is a photograph of a “junk-load” – skidded and non-enclosed. These loads tend to be made up of a variety of miscellaneous items. This type of load must be covered in such a manner that nothing can be lost from the load or sides must be added to the skid. Tarps are not acceptable for Photos courtesy of PSAC and CAODC 26 these types of loads as they are not strong enough to secure the weight of many of the items. Not in Compliance Loads can be transported without a cover, provided that the walls of the container are higher than any part of the load and that the load itself is of sufficient weight to remain within the container. The load shown below must be covered in such a manner as to secure it within the container. Photos courtesy of PSAC and CAODC Best Practice One option for transporting this type of load is a “Sea-Can” on skids. Sea-Cans are used for shipping on ocean going container ships and have the structural strength to meet the requirements of the Standard. 27 Non-Skidded Non-Enclosed Loads These loads are often problematic in terms of compliance with the Standard, because the equipment being moved was not designed or constructed with transportation securement in mind. The equipment was designed for a specific field use, and as such, will not easily meet the requirements of the Standard. Items of the same shape and size e.g. mats, can be secured together. Items of different shape and size can be secured together provided the cargo securement system sufficiently engages each individual article. Photo courtesy of PSAC Best Practice In this example, the matting has been secured by the weight of the equipment on top of it and the equipment has been secured in accordance with the requirements of the Standard. (Section 10 (Division 3) and Section 22 (Division 4)). 28 Photos courtesy of PSAC This load meets the requirements of the Standard. The spreader is tied down on top of the mats, and its weight is holding the mats down. However because the spreader is an irregular shape, it would be advisable to exceed the securement requirements of the Standard In Compliance Note: Edge protectors may be required on the spreader and training provided to ensure the proper use of the web slings. 29 Photo courtesy of Nabors Not in Compliance Everything on the catwalk must be independently secured. In this example, there are insufficient anchor points on the catwalk to allow for every loose item to be secured in compliance with the Standard. An equipment skid should be used. The pipe shown here cannot be secured in compliance with the standard and should be removed or boxed in. All the lines must be secured. Photo courtesy of Nabors 30 Non-Skidded and Non-Enclosed “Junk Loads” The primary concerns with these loads are the loose pieces of equipment. In the past, equipment such as flare lines, planks, valves, etc, have been stacked or piled wherever they would fit during rig moves. However, these types of loads do not comply with the requirements of the Standard, and this equipment will have to be independently secured or added to a different load where it can be secured. Not in Compliance Because this load contains planks of different lengths and widths, it is not possible to secure it in accordance with the Standard. Best Practice This type of load must be fully contained in a bin or basket or the load refused. Photo courtesy of PSAC In Compliance But Not Best Practice In this example, the pieces of lumber are piled “neatly” in a rack and attempts have been made to secure them to the trailer. However, there exists a possibility that they have not been immobilized sufficiently to ensure that they do not work loose during transit. Consideration should be given to placing this type of load into a container. Photo courtesy of PSAC 31 Securement of Tools and Loose Pieces Best Practice The use of a tool box, such as the one shown here, will help ensure that all tools are contained and immobilized. In Compliance ? While the hammers shown here appear to be secured in compliance with the Standard, an inspector might have some concerns that the size of the rack holes would allow the hammers to “knock” each other out of the container. To avoid this type of problem, it is recommended that some other type of securement be used, for example a tarp strap as outlined in Division 3 – Section 9 on Photos courtesy of Sanjel Corporation page 6 of the Interpretation Guide issued by the CCMTA and dated November 18, 2005. Posts or pins can be used to secure equipment as long as the securement device is of sufficient height and strength. Use the rule of “flush or higher”. This rule requires that pins or posts must be at least as high, if not higher, than the equipment being secured. 32 In Compliance A pegging system such as the one shown here will help prevent the cargo from sliding. However, the same issue arises as in the previous example and consideration should be given to additional securement. Best Practice This pegging system is within an enclosed box, ensuring that anything placed on the pegs will stay there. Not In Compliance The snipes shown here would not have to bounce very high in order to come out of the bottom restraint and slide sideways or fall off of the vehicle. A pin or clip should be used to lock the snipes in place. Photos courtesy of Sanjel Corporation 33 Not In Compliance The pails in this photograph have not been properly secured or restrained. A cargo net placed over the top would help bring this load into compliance. In Compliance The pails in the photograph have been placed in a cage that is higher than the tops of the pails. Best Practice The pails shown here are in cage that is higher than the tops of the pails and a cover placed on cage as an additional precaution to prevent the pails from bouncing out of the cage during transit. Photos courtesy of Sanjel Corporation 34 In Compliance But Not Best Practice Best Practice requires that all cargo be both contained within a structure and immobilized. While this load may meet the requirements of the Standard, best practice requires that the hose be immobilized. In Compliance ? Photo courtesy of Sanjel Corporation This photograph shows the center of a coil tubing truck being used to hold a number of loose pieces of equipment. The same issues arise as with the loads shown on page 32 of this document. Photos courtesy of Sanjel Corporation The Interpretation section of the Standard defines contained with respect to cargo as: (i) the cargo fills a sided vehicle (ii) every article is in contact with or close to a wall or other articles, and (iii) the cargo cannot move or tip Best Practice would be to use a cage. The cage must be high enough to fully contain whatever is placed inside it. 35 Photos courtesy of Sanjel Corporation The cage shown in the photograph on the right is higher than the one shown on the left and would help ensure that items in the cage are fully contained. Best Practice The chains shown here are secured on hooks long enough to contain them and a clip is used as an additional measure to ensure that the chains will not bounce off the hooks. Photo courtesy of PSAC 36 Photos courtesy of Precision Well Servicing, a Division of Precision Drilling Corporation Tire chain hooks must be a minimum of three times taller than the height of the tire chains, or hooks must be a minimum of three inches taller then the tallest point of the tire chains. 37 Division 3 – General Requirement 9 of the Standard states: Cargo shall be firmly immobilized or secured on or within a vehicle by structures of adequate strength, blocking, bracing, dunnage or dunnage bags, shoring bars, tiedowns or a combination of these. 38 Tubular Products Introduction: Examples of tubular products include: • Line pipe – coated and non-coated e.g. yellow jacket, insulated pipe • OCTG – Oilfield country tubular goods – 60 mm (23/8”) – 339 mm (133/8”) • Sucker rods • Drill pipe and drill collars • Large Diameter Pipe Key Considerations • Coated vs. Non-coated Pipe coating decreases the friction properties of the load. Snow, ice and water will also reduce the amount of friction between the load and the securement devices and in these circumstances consideration should be given to the use of additional securement devices, such as cement powder. • Length Cargo netting will help to limit movement of the load on steep/extreme grades. The netting material must be appropriate and durable with respect to the physical load composition. N.B - cargo netting is NOT a load bearing securement device. • Unitization of Cargo Tubular goods may be secured using either (or combination of) a “pyramid” or “bunking” technique. When using a pyramid and/or bunking, the number of straps/chains must be in accordance with Part 1 - Division 3 & 4 of the Cargo Securement Standard. Chocks shall be placed at both ends of the dunnage between tiers so as to prevent lateral movement of pipe that is not bundled – not including the bottom row of dunnage (i.e. the bearing pieces on the trailer deck) which are 39 already secured by the deck pins. There should be a minimum of one strap for every second tier for pipe less than 11.5 cm (4 ½”) in diameter and a minimum of one strap every tier for pipe more than 11.5 cm (4 ½”) in diameter. A “pyramid” is defined as, each successive tier of tubular goods having, at most, one less joint of pipe than the total number of joints in the tier below it. Joints of pipe are placed on top of and between two joints of pipe directly below. When securing a pyramid, a minimum of one belly wrap is recommended to unitize as a bundle. 40 41 • Loading practices The first tier shall be tight with no movement. Deck pins no shorter than ¾ height of the first tier. Deck pins shall be spaced one every 3.5 meters with no less than 3 pins per side. • Properties Soft metal e.g. production casing vs. hard metal e.g. drill pipe • Conditions/Contamination Oil, mud, hydrocarbon based contamination, NORMs, etc. • Road/Weather conditions Load friction will vary under different environmental conditions. Pipe has been lost due to a decrease in friction from wet, cold and icy conditions. 42 • Front-End Structures See Part 1 – General Provisions - Division 5 – Front End Structures of the Cargo Securement Standard. • Load Inspections See Part 1 – General Provisions – Division 1 – Application of the Standard for information regarding en-route load inspections. • Load configuration Mixed loads - each tier shall be equal to or less than the width of the preceding load beneath it. Collared pipe - should be staggered to increase load friction. The Standard calls for straps every 3 meters and two within the first 3 meters. However, companies that use 2 straps at either end of the load within 2.5 meters and every 2.5 meters thereafter report that they have not lost a single tubular product to load shift. Straps provide better load friction than chains. The use of a minimum of three pins on each side of a tubular load is recommended. Experience has shown that bowing and other damage is more likely to result when using only two pins on each side of a tubular load. The use of a minimum of three pins on each side will also reduce the possibility of the load falling off the trailer in the event one of the pins breaks during transportation. Securement Conditions • • • • • Dunnage/cradles Bunks Front-end structures Rope Securing devices – chains, straps 43 Best Practice Manufacturers shall provide carriers with details of the surface condition of their products (e.g. coated/non-coated, type of coating, environmental conditions) and the required or recommended securement devices and materials (e.g. chains; straps; dunnage; tarps, load configuration, cement powder). Refer to examples below. Shippers shall provide carriers with details of any contaminants (e.g. oil or any other substances) or construction (e.g. light-wall pipe) that could affect securement of the product. Shippers shall also provide the carriers with details of any Naturally Occurring Radioactive Materials (NORMs) that may be present in or on the product. Carriers shall secure the cargo in compliance with the Standard and according to the information supplied by the manufacturer/shipper. Equipment • Dunnage - 90° corners, preferably one piece, the full width of the trailer, rough-cut and in good condition. • Securement devices – See Standard Part 1 – General Provisions – Division 3 – Requirements for Cargo Securement System. Large Diameter Pipe These large diameter pipes weigh approximately 11,000 pounds each. Because the pipe is coated, chains cannot be used to secure the load. The securement shown in this picture does not meet the requirements of the Standard. 10 straps would be required to meet the 50% load requirement. 44 Photo courtesy of Premay Pipline Not in Compliance Five belts front and back are required to meet the Standard. The wooden bunks that the pipe sits in are carpeted to help avoid damage to the pipe coating. Photo courtesy of Premay Pipline In Compliance This small diameter pipe has been strapped and tarped for transport. Photo courtesy of Premay Pipline 45 Examples of tubular products and securement methods = = iáåÉ=máéÉ= aìåå~ÖÉ= 1. 2. 3. Coated vs. noncoated e.g. yellow jacket, insulated pipe, and placement/spacing Pipe coating decreases friction Environmental considerations (i.e. frost, snow, water) l`qd= 1. 2. 3. 4. 5. iç~Ç=`çåÑáÖìê~íáçå= pÉÅìêÉãÉåí=aÉîáÅÉë= pí~åÇ~êÇ=p~óëW= 1. 2. 3. 4. 5. 6. 7. 1. 2. 3. 4. 5. Length Diameter Weight Pipe ends Deck pins Tarpaulin Mixed-loads Chains Straps Rope Cement powder Chocks See Division 4 – Tie-downs 1. 2. 3. 4. 5. 6. 7. 8. aêáää=éáéÉLÇêáää=Åçää~êë== pìÅâÉê=oçÇë= Environmental Contamination 1. (i.e. frost, snow, dirt). Hydro-carbon-based contamination Manufacturer/Shipper Coatings Post-Production Contamination (i.e. “mud”, Naturally Occurring Radioactive Materials (NORMs)). Slotted (oily) 9. Pyramid Tiered Bundled Weight Length Diameter Mixed loads Thread protection Tarps 1. 2. 3. 4. 5. Chains Straps Chocks Binders Deck pins = 46 1. Hydro-carbon-based, 2. NORMs 3. 1. Crated loads Tier, New rods – Crated Used rods – Bundled 1. 2. See Part 1, Divisions 2-5 Contamination – Straps Banding mixed Environmental contamination (i.e. frost, snow, dirt). Hydro-carbon-based contamination. Manufacturer/Shipper coatings 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 1. 2. 3. 4. 5. 6. Pyramid Tiered Mixed loads Bundled Weight Length Diameter Deck pins Pipe ends Thread protection Tarps Chains Straps Chocks Binders Deck pins Baskets 7. Pipe tables 8. Pipe tubs See Part 1, Divisions 2-5 Tie-downs - Inspection for Wear The following is an extract from the North American Cargo Securement Standard Instructor Guide, November 2003: Chains, load binder attachments, and anchor points must be maintained in good condition. A complete listing of what constitutes defective securing devices can be found in the Commercial Vehicle Safety Alliance’s (CVSA) Cargo Securment Tiedown Requirements and Out-of-Service criteria. Here are some commonly cited deficiencies that would prohibit the use of tie-down equipment. The following conditions in tie-downs are not acceptable for load securement: • Chain containing cracked welds or links • Chain containing bent, twisted, stretched, or collapsed links • Chain links weakened by gouges, nicks or pits • Chains incorrectly repaired • Links obviously worn or showing other visible evidence of loss of strength • Knots in any portion of the chain, wire rope, or webbing • Spread or disturbed grab hooks • Cuts, nicks, or splits in nylon webbing • Wire cable with missing strands or wraps • An anchor point that is weakened or shows loss of strength due to cracks, breaks or distortion • Split lumber that is used as dunnage to prevent movement or distribute the load See also The CVSA “Cargo Securement Tie-Down Guidelines at: www.cvsa.org 47 Acknowledgements The Petroleum Services Association of Canada (PSAC) and the Canadian Association of Oilwell Drilling Contractors (CAODC) gratefully acknowledge the assistance of the following people in developing this Best Practice. Laverne Allen NWP Trucking Greg Baker Universal Compression Evo Borle BJ Services Company Canada Bob Brownlee Calfrac Well Services Ltd Lyle Campbell FSJ L.A.N.D. Transport Mike Carlson Precision Energy Services Andrew Cipywnyk Saskatchewan Highways and Transportation Patrick Delaney Petroleum Services Association of Canada Pat Diemert SWANBERG Perry Doyle OK Drilling Services Harold Drok Transco Energy Services Ltd. Claude Duval Wellco Energy Services Trust Doug Elliot BC Ministry of Transportation Darryl Faye Finnie Hauling & Storage Ltd Gene Gauthier Producers Oilfield Services Inc. Kelly Gauthier Newalta Corporation Andrew Hall Wellco Energy Services Trust Donna Hennig H & H Technical Writers Derek Hibbard Canadian Association of Oilwell Drilling Contractors Mike Hillis Pentastar Energy Services Ltd. Bryan Howree Winalta Transport Ltd Lorne Hyvonen Canadian Sub-Surface Energy Services Jason Inverarity Kinnell Drilling Ltd. John Inverarity Kinnell Drilling Ltd Bruce Jones Joyline Inc. Ian Klarenbach Pentastar Energy Services Ltd Ken Klym Schlumberger – Oilfield Services Robert Knowles Precision Energy Services Peter Krenz Mullen Oilfield Services Preston Kurash Precision Well Servicing Marty Lasante Schlumberger Well Services Yvette Lester Jade Oilfield/Canyon Technical Services John Malavlay Lonkar Well Testing Ltd 48 Jim McGratton BJ Services Company Canada Dave Meade Schlumberger – Oilfield Services Harold Miller Precision Drilling Doug Mylie Pentastar Energy Services Ltd. Steve Nemeth Newalta Corporation Jim Olson Crude Oil Production and Transportation Association Matt O’Neill Precision Well Servicing Lisa Paradis Creative Expressions Harry Parenteau Alberta Infrastructure and Transportation Ted Parks Precision Energy Services Dennis Permann Universal Compression Inc. John Quartel Andy’s Oilfield Hauling Wes Roth Alberta Infrastructure and Transportation Denver Rush NWP Trucking Darrell Sanderson Pe Ben Industries Rick Saulnier Rockwell Servicing Partnership Rick Schlamb Shaw Pipe Protection Dave Schmelzle Precision Drilling Paul Scholtz Premay Pipeline Don Scobie Kos Corp Oilfield Trent Smith Toromont Energy Systems Glen Stang Nabors Drilling Ltd. Darren Thatcher Calfrac Well Services Jim Tycholaz BJ Services Company Canada Mike Vanak BJ Services Company Canada Max Wallace Newalta Corporation Bruce Wilson Trican Well Service Ngai Wong Sanjel Corporation Len Wren Conex Rentals Corp John Wright Schell Equipment Ltd 49 CAODC TRIP INSPECTION COMPETENCY ASSESSMENT FORM Vehicle trip and air brake inspections must be completed within a maximum of 60 minutes on a tractor/trailer combination where the trailer, or a combination of trailers, weigh more than 4,600 kg and is equipped with air brakes. If more than the allowable number of competencies are missed and/or inadequately completed (i.e. a maximum of 5 for Section I – Vehicle Trip Inspection and a maximum of 3 for Section II – Air Brake Trip Inspection), the Trip Assessment must be retaken. Driver trainees must complete a CAODC Trip Inspection Competency Assessment Form as part of the assessment process. I. VEHICLE TRIP INSPECTION: If more than 5 of the following competencies are missed and/or inadequately completed, the Assessment must be retaken. Vehicle Area Component Competency The candidate … Assessment Readiness Chock Wheels Immobilizes vehicle on level ground Suitable Tools and PPE Is prepared with the appropriate tools and PPE to conduct trip inspection Seat & Seat Belt Ensures adjustment and operation Mirrors Ensures adjustment and inspects condition Windshield and Windows Inspects condition Windshield Wipers and Washer Fluid Ensures functionality Horn(s) Ensures functionality (electric and/or air) In Cab Heater/Defroster Ensures functionality Fuel Gauge/Level Ensures functionality and checks that fuel level is adequate Check if Satisfied Ensures the electrical system is charging Instrument Cluster Ensures water temperature is within an acceptable range Ensures oil pressure is within an acceptable range Emergency Equipment Low and High Beam Headlights Lights and Reflectors Brakes Hazard Warning Signals Clearance/Marker Reflector Tape License Plate Leaks Ensures operation and inspects condition Ensures operation and inspects condition Ensures operation and inspects condition Inspects condition Ensures operation and inspects condition Ensures that coolant levels are adequate Ensures all other fluid levels are adequate (e.g. power steering, windshield washer etc.) M Other Fluids Assesses tension and inspects condition Ensures connection and inspects condition Steering Components Ensures securement and inspects condition Frame Inspects condition Drive Shaft/Differential Axles Inspects condition Exhaust System Ensures securement and inspects condition Suspension Ensures securement and inspects condition Landing Gear Ensures securement and inspects condition Doors and Gates Ensures securement and operation Battery Ensures securement/connection and inspects condition Fuel Tank and Cap Ensures securement and inspects condition Storage Compartments Ensures securement Cargo Securement Inspects condition Flags Ensures securement and inspects condition Mud Flaps Ensures securement License Plate Ensures securement and inspects condition Inspection Decal Assesses validity of inspection decal Hub Inspects condition Wheel Nut Indicators Ensures securement and inspects condition SA Outside Vehicle Ensures operation and inspects condition Ensures that engine oil levels are adequate Coolant Hoses Inspects condition and ensures securement Inspects for leaks both under and in the engine compartment Engine Oil Belts Ensures required equipment is readily available (e.g. fire extinguisher, first aid kit, advance warning triangles) Ensures operation and inspects condition Turn Signals Under Hood Ensures functionality PL E Instrument Lights Wheels Coupling Devices Trip Inspection Report Rims Inspects condition Tire Condition Inspects condition Fifth Wheel Lock System Ensures securement and inspects condition Pintle Hitch System Ensures connection Air Lines/ Electrical Cables/Chains Ensures securement and inspects condition Completes trip inspection report correctly Comments: CAODC13 (112008) Page | 1 CAODC TRIP INSPECTION COMPETENCY ASSESSMENT FORM II. AIR BRAKE INSPECTION If more than 3 of the following competencies in Sections II are missed and/or inadequately completed, the Assessment must be retaken. Vehicle Area Check if Satisfied Competency: The candidate … Inspects condition and ensures securement of brake chamber Service Circuits Inspects condition of each push rod Determines if brakes require adjustment by measuring push rod travel Ensures engine is off, with the key in the ‘run’ position Tractor Protection System Confirms wheels are chocked Applies trailer air supply valve (red button); park control valve (yellow button) should be pulled Disconnects both air lines to the trailer Confirms if low air pressure warning comes on by 60 PSI Confirms if trailer air supply valve (red button) "pops" out at 40-60 PSI or higher Applies and holds foot or hand valve ensuring no air leaks from the open trailer service line Pushes park control valve (yellow button) and pump the foot valve Park Control Valve Confirms if park control valve (yellow button) "pops" out at 20-45 PSI Reconnects both air lines to the trailer Inspects condition and ensures securement of air lines and glad hand connectors PL E Inspects condition and ensures securement of air compressor Supply Circuits Starts and runs the engine at a fast idle around 1200 RPM Performs compressor build-up test Builds air pressure to maximum ensuring governor cuts out at 120-135 PSI Pumps service brakes until governor cuts in. Confirms cut-in is 20-25 PSI less than cut-out pressure Chocks wheels Air System Leaks Releases both park brakes Builds air pressure to cut-out (maximum) pressure Shuts down engine and turns key to “on” position Performs a full brake pedal application and holds for at least 1 minute Monitors air loss rate on gauges Releases brake pedal and applies park brakes Records results on trip inspection report and immediately reports major defects to Rig Manager and/or supervisor Demonstrates ability to perform full service brake application to maintain adjustment of manual and/or automatic slack adjusters M Brake Adjustment Confirms brake adjustment on both brakes of one axle Removes wheel chocks and releases spring park brakes Service Brake Response Demonstrates ability to perform a brake response test using foot valve Demonstrates ability to perform a tug test using trailer hand valve SA Total Vehicle Trip Inspection competencies missed and/or inadequately completed (no more than 5 allowed) Total Air Brake Inspection competencies missed and/or inadequately completed (no more than 3 allowed) Comments: DECLARATION I, the Trainee, acknowledge that I have completed the assessment as specified above: Name of Driver (please print) Operator’s Licence Number Signature of Driver Date of Assessment I, the Approved Assessor, confirm the Trainee named above has demonstrated each of the competencies as specified in this assessment. I acknowledge the Trainee is competent in the operation of a service rig (as defined by the MOA) and as such is eligible to be issued a CAODC Heavy Duty Certificate: Name of Approved Assessor (please print) Operator’s Licence Number Signature of Approved Assessor Date of Assessment Carrier Name NSC Carrier Number Carrier Representative (please print) Signature of Carrier Representative THIS IS NOT A LICENCE CAODC13 (112008) Page | 2 CAODC ON-ROAD COMPETENCY ASSESSMENT FORM Driver competency must be demonstrated in a single, on-road assessment and performed using a tractor/trailer combination where the trailer, or a combination of trailers, weigh more than 4,600 kg and is equipped with air brakes. In order to successfully complete a component, all identified competencies must be conducted and completed in a safe manner. Assessments must include the minimum requirements listed. Check if Satisfied Component Competency - The candidate … Coupling Tractor and Trailer Properly aligns pintle hook and safety latch system to pintle ring (pintle hitch system only), or Properly aligns fifth wheel lock to kingpin (fifth wheel lock only) Minimum Requirements Chocks trailer wheels Ensures fifth wheel jaws are open 1 Coupling Ensures securement of fifth wheel jaws around the kingpin (fifth wheel lock only) Ensures securement of safety latch by performing a pull test Connects air lines and electrical cable to trailer Raises landing gear and ensures securement Removes chocks Accelerating Ensures seatbelt is fastened Accelerates at a speed appropriate for the conditions (not too fast) N/A Braking and Stopping Demonstrates correct use of brakes (decelerates smoothly) Stops an appropriate distance from vehicle ahead (at least 2 meters) PL Places hands in appropriate position Steering E Accelerates smoothly Keeps vehicle in straight line when necessary 1 Stop on level ground N/A Maintains appropriate lane position through curves – does not go off track Shifting (if applicable) Knows gear locations and shifts into appropriate gear (including low to high range where applicable) Shifts without needing to look down Demonstrates correct use of clutch (smooth start, does not ride clutch) N/A M Shifts at appropriate times (not too early/late or while turning) Demonstrates double clutching Shifts to avoid unnecessary one-arm steering when approaching a turn Maintains appropriate lane position Lane Positioning Stays within lane SA Uses the left lane only when necessary (i.e. when passing other vehicles) N/A Selects proper turning lanes well in advance Signals at appropriate time (not too late or too soon) Signaling Signals only when necessary N/A Demonstrates hand signals when appropriate Turns from correct lane Turning Blocks right/left lane when necessary 4 left turns (2 at a controlled intersection) Turns without cutting corners (no contact with curb or crossing center of road) Maintains proper turning arc Finishes turn in proper lane 4 right turns (2 at a controlled intersection) Anticipates ahead Intersections Comes to a complete stop Stops close enough to observe intersection, but not over stop line, crosswalk or into intersection Demonstrates appropriate action for traffic lights and signs N/A Stops on amber light unless unsafe to do so Takes right of way when appropriate Right of Way Yields right of way when appropriate Travels within posted speed limits, or as per convoy requirements Speed Control Maintains a speed appropriate for the conditions N/A 1 posted low speed zone (e.g.: school zone) Performs maneuvers without hurrying Demonstrates appropriate use of jake brake where not prohibited CAODC13 (112008) 1 highway speed zone Page | 1 Starts from a stopped position while on an incline (without rolling back) Hills Demonstrates ability to shift gears while moving uphill Demonstrates appropriate shifting technique while traveling downhill Demonstrates appropriate braking technique while traveling downhill 1 start from stopped position while on incline Walks around vehicle prior to reversing Reversing Determines clear path prior to reversing Sounds horn prior to reversing Reverse at least 3 vehicle lengths Maintains slow, steady speed while reversing Uses controlled steering Uses all available mirrors while reversing Knowledgeable of Workers Guide to Hand Signals for Directing Vehicles Parks without striking curb or other objects Parking Parks within 50 centimeters of curb Turns wheels correctly for grade when parking on an incline/decline Sets gear 1 park on incline/ decline Sets parking brakes Ensures ignition is off Scans road ahead Checks mirrors frequently E Observation N/A Observes blind spots Chocks trailer wheels Uncoupling PL Anticipates hazards Applies tractor/trailer spring park brakes Releases safety latch on pintle latch (pintle hitch system only) Lowers landing gear and ensures legs are high enough for tractor to drive away 1 Uncoupling Disconnects air lines and electrical cable from trailer Ensures fifth wheel clearance from trailer SA M COMMENTS DECLARATION I, the Trainee, acknowledge that I have completed the assessment as specified above: Name of Driver (please print) Operator’s Licence Number Signature of Driver Date of Assessment I, the Approved Assessor, confirm the Trainee named above has demonstrated each of the competencies as specified in this assessment. I acknowledge the Trainee is competent in the operation of a service rig (as defined by the MOA) and as such is eligible to be issued a CAODC Heavy Duty Certificate: Name of Approved Assessor (please print) Operator’s Licence Number Signature of Approved Assessor Date of Assessment Carrier Name NSC Carrier Number Carrier Representative (please print) Signature of Carrier Representative THIS IS NOT A LICENCE On-Road Assessment Competencies Each of the following competencies (100%) must be demonstrated in a single, on-road assessment in a truck equipped with air brakes towing a trailer that weighs more than 4600 kg. In order to fully demonstrate a competency, each of the adjacent components must be completed in a safe manner. Assessments must include the minimum requirements listed. ON-ROAD ASSESSMENT Shifting (if applicable) Signaling Backing Hills Back-up at least 3 vehicle lengths SA Parking Back up the vehicle and turn in an area with little traffic, including: Walk around vehicle prior to backing Determine path is clear prior to backing Sound horn prior to backing Maintain steady slow speed Use controlled steering Use all necessary mirrors while backing Start from a stopped position on an incline, including: Start from a stopped position on an incline (without rolling back) Shift gears while moving uphill Demonstrate appropriate braking and shifting when traveling downhill Park at the side of the road, including: Park within 30 centimetres of curb Park without striking curb or other objects Turn wheels correctly for grade when parking on an incline/decline Set gear Set parking brakes Ensure ignition is off Demonstrate appropriate observation Complete left and right turns, including: Maintain proper turning arc Turn without cutting corners (no contact with curb or crossing centre of road) Block right/left lane when necessary Finish turn in proper lane Demonstrates appropriate observation Negotiate through intersections, including: Anticipate ahead Demonstrates appropriate action for traffic lights and signs Come to a complete stop Stop close enough to observe intersection, but not over stop line, crosswalk or into intersection Stop on amber light unless unsafe to do so Demonstrates appropriate observation Take/yield right of way when necessary, including: Give right of way when appropriate Not yield right of way when unnecessary Maintain speed control, including: Travel within speed limits Maintain appropriate speed for conditions and intersections/objects/hazards Accelerate/decelerate smoothly Demonstrate appropriate use of engine brake retarder where not prohibited Perform maneuvers without hurrying Maintain an appropriate road position, including: E Steering Minimum Requirements 1 stop on level ground PL Starting/Stopping Components The candidate can … Start and stop vehicle, including: Stop appropriate distance from vehicle ahead (at least 2 meters) Demonstrate correct use of brake (smooth stop) Demonstrate correct use of clutch (smooth start, does not ride clutch) Move off from start at appropriate speed for conditions (not too fast) Observe conditions/mirrors/blind spot Steer vehicle, including: Keep vehicle in straight line when necessary Place hands in appropriate position Maintain appropriate lane position through curves – does not go off track Shift gears, including: Shift to avoid unnecessary one-arm steering Know gear locations and shift into appropriate gear (including low to high range where applicable) Shift at appropriate times (not too early or too late or while turning) Use clutch appropriately Shift without needing to look down Signal appropriately, including: Signal at appropriate time (not too late or too soon) Signal only when necessary M Competency Turns Intersections Right of Way Speed Control Road Position CAODC12 (112008) 1 start from stopped position on incline 1 park on incline/ decline 4 left and 4 right turns including minimum of 2 each conducted at a controlled intersection. 1 posted low speed zone (e.g.: school zone) 1 highway speed zone Page 1 Uncoupling Coupling Observation Components The candidate can … Stay an appropriate distance from lane marking and centre of road Select necessary turning lanes early enough Remain in left lane only when necessary Turn from correct lane Stay within lane Demonstrate appropriate observation Uncouple the tractor from the trailer, including: Disconnect air lines and electrical cable Release fifth wheel latch Apply parking and trailer brakes Block trailer wheels Lower landing gear and check supports are even and touching ground Check fifth wheel clearance Couple the tractor with the trailer, including: Connect air lines and electrical cable Line up pin with fifth wheel or line up to hitch Check fifth wheel/hitch/chains for security Raise landing gear and check for security Complete tug test Observe conditions, including: Scan road ahead Check mirrors Observe blind spots Name of Driver Signature of Driver 1 uncoupling 1 coupling PL DECLARATION I completed the assessment as specified above: Minimum Requirements E Competency Driver’s Licence Number Date Name of Assessor SA Signature of Assessor M I conducted the assessment in compliance with the standards specified above: CAODC12 (112008) Driver’s Licence Number Date THIS IS NOT A LICENCE Page 2 Appendix B Extension of Commercial Vehicle Inspection Certificate to a Maximum of Five Years - Performance Standards and Measures CONDITIONAL EXEMPTION PERFORMANCE STANDARD PERFORMANCE MEASURE Expiry date of inspections conducted under the In addition to meeting all regulatory requirements regarding Commercial Vehicle Inspections Program (CVIP) implementation of a written maintenance program, daily trip inspection requirements and record keeping, Contractors must extended to up to five years. also complete semi-annual internal vehicle inspections. Note for clarification: 1. Contractors obtaining CVIP inspections as per regulatory requirements do not need to comply with this Appendix; 2. Daily trip inspection report forms and the semi-annual internal vehicle inspection report forms must be maintained in the Contractor’s vehicle maintenance file at the Contractor’s principal place of business in Alberta as defined in The Commercial Vehicle Safety Regulation (AR 121/2009) A. DAILY TRIP INSPECTIONS A. DAILY TRIP INSPECTIONS The driver of a vehicle, or a person designated by the Contractor to do so, shall complete a daily trip inspection as per regulatory CAODC Service Rig Trip Inspection Forms or forms meeting the requirements of the Commercial Vehicle Safety Regulation, AR requirements. 121/2009 must be completed and retained by the Contractor for six months as per regulatory requirements. If operating under this permit, the person completing the daily trip inspection shall use the CAODC Service Rig Trip Inspection Form (see Annex 1) or a form meeting the requirements of Commercial Vehicle Safety Regulation, AR 121/2009. Last Amended – September 17, 2015 1 Appendix B Extension of Commercial Vehicle Inspection Certificate to a Maximum of Five Years - Performance Standards and Measures PERFORMANCE STANDARD PERFORMANCE MEASURE All other daily trip inspection forms completed within the past six months must be maintained in the Contractor’s vehicle maintenance file at their principal place of business in Alberta as per regulatory requirements. B. SEMI-ANNUAL MAINTENANCE INSPECTIONS Where required by Alberta Regulation, the Contractor must have obtained a CVIP inspection on their service rigs. B. SEMI-ANNUAL MAINTENANCE INSPECTIONS Once the Permit Holder has obtained a valid CVIP inspection as required The Vehicle Inspection Regulation (AR 211/2006), the inspection shall be valid for five years from the inspection date. This When exercising the CVIP extension provided for in initial CVIP inspection must be performed to the following standards: this Appendix, the Contractor must not use a CVIP inspection form that was completed under a different registered owner. • Completed by a technician as defined by The Vehicle For those vehicles registered at a weight of 11,794 kgs or greater, Contractors must inspect each vehicle at least every 6months (semi-annually) under their preventative maintenance program. Inspection Regulation (AR 211/2006); • CVIP inspections performed by a technician must be conducted in a registered and valid CVIP facility. Contractors must have all CVIP forms, or a copy thereof, issued for each service rig in the past five years in their vehicle maintenance file. All CVIP forms must be issued in the Contractor’s name. The most current CAODC Semi-Annual Maintenance Inspection Form must be carried in the vehicle and a copy filed in the Contractor’s vehicle maintenance file. Semi-annual inspections must be documented on a CAODC Semi-Annual Maintenance Inspection Form (see Annex 2). All items on the form must be inspected to CVIP standards. Last Amended – September 17, 2015 CAODC Semi-Annual Maintenance Inspection Forms, or copies thereof, must be retained for at least five years from the inspection date and maintained in the Contractor’s vehicle maintenance file at their principal place of business in Alberta. 2 Appendix B Extension of Commercial Vehicle Inspection Certificate to a Maximum of Five Years - Performance Standards and Measures PERFORMANCE STANDARD PERFORMANCE MEASURE Semi-annual inspections are not required on vehicles that have been placed not in service. Contractors must have a process in place that documents vehicles that have been placed not in service (e.g. the date the vehicle was placed not in service, why the vehicle was placed not in service, and the date the vehicle was returned to service). This record must be filed in the Contractor’s vehicle maintenance file. Any vehicle that has been identified as not in service must not be operated on a highway until a CAODC Semi-Annual Maintenance Inspection Form has been completed. Contractors must have a process in place to ensure any vehicle defects identified are repaired and signed off. Any vehicle that has been identified as not in service must not be operated on a highway until repairs are made. Where an employee, Contractor, or peace officer has detected a vehicle defect, the defect shall be noted in the Contractor’s vehicle maintenance file. Once repaired, the person completing the repairs shall sign off that repairs have been completed. The notice of repair shall be retained for 5 years from the inspection date. A person conducting the semi-annual maintenance inspection Where a certified Heavy Equipment Technician - Truck and shall be one of the following: Transport Mechanic journeyperson has conducted the semi-annual 1. A certified Heavy Equipment Technician - Truck and preventative maintenance inspection, their journeyperson certificate Transport Mechanic journeyperson as defined in number must be documented on the inspection form. the Apprentices Program Regulation (AR 258/2000); or Last Amended – September 17, 2015 3 Appendix B Extension of Commercial Vehicle Inspection Certificate to a Maximum of Five Years - Performance Standards and Measures PERFORMANCE STANDARD 2. An employee of the Contractor approved in writing by a Heavy Equipment Technician - Truck and Transport Mechanic journeyperson as competent of completing the semi-annual maintenance inspection to CVIP standards. PERFORMANCE MEASURE Where approval is given to an employee of the Contractor by a journeyperson, a completed CAODC Semi-Annual Maintenance Inspection – Consent Form (see Annex 3) must be in that employee’s file stating they have been trained and are competent in inspecting all items on the CAODC Semi-Annual Maintenance Inspection form to CVIP standards. The journeyperson shall specify an expiration date of The Consent Form must be signed, dated and placed in the their choosing to a maximum of three years that the employee’s file. Incomplete forms will not be considered as valid. consent form was signed. A journeyperson’s approval expires on the date provided on the Semi-Annual Maintenance Inspection – Consent Form and must be refreshed by completing a new Consent Form before that time expires. Last Amended – September 17, 2015 4 CAODC SERVICE RIG TRIP INSPECTION FORM CARRIER NAME: DATE OF INSPECTION: TIME OF INSPECTION: AM / PM LOCATION OF INSPECTION: ODOMETER READING: HUBOMETER READING: UNIT #: LICENSE PLATE #: CVIP #: CVIP EXPIRY: LICENSE PLATE # (TRAILER): CVIP # (TRAILER): CVIP EXPIRY (TRAILER): OIL AND GAS WELL SERVICE RIG PERMIT # COUNTY PERMIT #: CHECK MARK = OK REPAIR REQUIRED = X NOT APPLICABLE = N/A DOCUMENTATION Valid Operator’s License and Certification Vehicle Registration & Insurance Log Book PL E TDG Certification CVIP/PMVI Inspection Form and CAODC Semi-Annual Preventative Maintenance Check form (if applicable) CVIP/PMVI Certificate (decal) CAODC Oil and Gas Well Service Rig Permit (if applicable) Other Applicable Permits & Decals (if applicable) EMERGENCY EQUIPMENT & SAFETY DEVICES Fire Extinguishers (inspect condition and ensure securement) First Aid Kits (ensure kit is adequately stocked and secured in the cab of the vehicle) Advance Warning Triangles/Reflectors (check location and serviceability and inspect condition) Reflector Tape (inspect condition) MECHANICAL Air Brake System Cab Cargo Securement M Wheel Chocks MINOR MAJOR YES NO SA Coolant Level (ensure adequate coolant level) Do not check coolant that is under pressure or hot Coupling Devices Dangerous Goods Driver Controls Driver Seat Electric Brake System Exhaust System Fan Belts (assess tension and inspect condition) Frame and Cargo Body Fuel System Fuel Gauge / Level (ensure functionality and adequate fuel level) General Glass and Mirrors Heater / Defroster Horn Hydraulic Brake System Lamps and Reflectors Engine Oil (ensure level is adequate, check for leaks) Oil Pressure (ensure pressure is in acceptable range) Steering Suspension System Tires Wheels, Hubs and Fasteners Hub Oil Level (ensure hub is adequately lubricated and no leaks present) Windshield Wiper / Washer MECHANICAL DEFECT FOUND CAODC13 (112008) Page | 1 DECLARATION PL E COMMENTS (deficiencies identified): I certify the vehicle identified on this trip inspection report has been inspected in accordance with the applicable requirements outlined in NSC Standard 13: Trip Inspection, Schedule 1 – Truck, Tractor & Trailer. Inspector’s Name (please print) Signature SA M Driver’s Name (If different from Inspector’s Name) Signature CAODC13 (112008) Page | 2 SEMI-ANNUAL MAINTENANCE INSPECTION FORM CARRIER NAME: DATE OF INSPECTION: TIME OF INSPECTION: AM / PM VEHICLE MAKE: MODEL: YEAR: ODOMETER READING: HUBOMETER READING: LOCATION OF INSPECTION: HOUR METER: UNIT #: LICENSE PLATE #: CVIP/PMVI #: CVIP/PMVI EXPIRY: INSPECTED BY: INSPECTOR LICENSE #: PHONE #: FAX #: COMPANY NAME: SIGNATURE: POWER TRAIN TIRES AND WHEELS OK REPAIR FUEL SYSTEM BUMP TIRES/TIRE PRESSURE EXHAUST SYSTEM TREAD DEPTH: 4/32 – STEERING (Minimum) BELTS OK REPAIR OK REPAIR 2/32 – REAR (Minimum) DRIVE SHAFTS CONDITION ENGINE/TRANSMISSION MOUNT RIMS AND LOCK RINGS ENGINE SHUT DOWN WHEEL NUTS, STUDS AND/OR CLAMPS NEUTRAL SAFETY SWITCH & SHIFT PATTERNS WHEELS SUSPENSION TIRES AND WHEELS REPAIR E OK HOOD OR REAR ENGINE COMPARTMENT DOOR SPRINGS AND ATTACHMENTS BODY TORSION BAR SUSPENSION REAR BUMPER / FRONT BUMPER TANDEM AXLE WALKING BEAMS STEPWELL (ENTRANCE AND EXIT STEPS) AIR SUSPENSION FLOOR PAN / BAGGAGE FLOOR AIR SUSPENDED NON-DRIVING AXLE DOORS SHOCK ABSORBERS CAB MOUNT HANDLE & STEP PL SUSPENSION ATTACHMENTS WINDSHIELD AIR BRAKES – RECORD RESULTS WINDSHIELD WIPERS / WASHER OK AIR COMPRESSOR SIDE WINDOW / REAR WINDOW REPAIR FRAME RAILS & MOUNTS LOW AIR PRESSURE WARNING SYSTEM AIR SYSTEM LEAKAGE SUN VISORS EXTERIOR REAR VIEW MIRROR COMPRESSED AIR RESERVE AIR RESERVOIR & CHECK VALVES TREADLE VALVE DRIVER’S SEAT SEAT BELT / OCCUPANTS RESTRAINTS HEATER QUICK RELEASE VALVES RELAY VALVES WINDSHIELD DEFROSTER FENDERS OR MUD FLAPS TRACTOR PROTECTION VALVE FRAME & CROSS MEMBERS SA M AIR PARKING & EMERGENCY BRAKE 5TH WHEEL AIR BRAKE COMPONENTS BRAKE MECHANICAL COMPONENTS CAM ROTATION TEST: STEERING 1. 6. STEERING WHEEL TEST 2. 7. STEERING LASH / TRAVEL 3. 8. STEERING LINKAGE 4. 9. GAUGES 5. 10. POWER STEERING OK REPAIR OK REPAIR OK REPAIR BALL JOINTS INSTRUMENTS & AUXILIARY EQUIPMENT OK REPAIR LAMPS FIRE EXTINGUISHER HAZARD WARNING KIT LAMPS HORN INSTRUMENT LAMP SPEEDOMETER/ODOMETER HEADLIGHTS INDICATOR LAMPS TAIL LIGHTS INSTRUMENTS TURN SIGNALS IDENTIFICATION AUXILIARY EQUIPMENT 4-WAY EMERGENCY FIRST AID CLEARANCE LIGHTS & REFLECTORS ELECTRICAL SYSTEM OK BRAKE LIGHTS DOCUMENTATION REPAIR WIRING VEHICLE REGISTRATION & INSURANCE BATTERY CVIP/PMVI INSPECTION & CERTIFICATE (DECAL) SWITCHES OTHER PERMITS (IF APPLICABLE) BRAKE ADJUSTMENT OK REPAIR DISC BRAKES ANTI-LOCK BRAKE SYSTEM COMMENTS © CAODC REV. JANUARY 2014 WHITE - UNIT YELLOW - OFFICE GREEN - INSPECTOR 9.00442 CAODC Semi-Annual Maintenance Inspection – Consent Form Date: I, ________________________, certify that ________________________ has been Certified Journeyperson Employee name trained and is competent in inspecting all items on the CAODC Semi-Annual Maintenance Inspection Form to CVIP/PMVI standards. In addition, the employee named therein understands the inspection requirements as it pertains to service rigs in relation to the Oil and Gas Service Rig permit. Certified Journeyperson Name (print) Carrier Representative Name (print) Certified Journeyperson Signature Carrier Representative Signature Journeyperson Certificate # Consent Form Expiry Date* *Journeyperson to specify the expiration date of their choosing to a maximum of three years from the date this consent form was signed). A journeyperson’s approval expires on the date indicated above and must be refreshed by completing a new CAODC Semi-Annual Maintenance Inspection – Consent Form before that time expires. TRIP INSPECTION COMPETENCY ASSESSMENT FORM Vehicle trip and air brake inspections must be completed within a maximum of 60 minutes on a tractor/trailer combination where the trailer, or a combination of trailers, weigh more than 4,600 kg and is equipped with air brakes. If more than the allowable number of competencies are missed and/or inadequately completed (i.e. a maximum of 5 for Section I – Vehicle Trip Inspection and a maximum of 3 for Section II – Air Brake Trip Inspection), the Trip Assessment must be retaken. Driver trainees must complete a CAODC Trip Inspection Competency Assessment Form as part of the assessment process. I. VEHICLE TRIP INSPECTION: If more than 5 of the following competencies are missed and/or inadequately completed, the Assessment must be retaken. Vehicle Area Component Competency The candidate … Assessment Readiness Chock Wheels Immobilizes vehicle on level ground Suitable Tools and PPE Is prepared with the appropriate tools and PPE to conduct trip inspection Seat & Seat Belt Ensures adjustment and operation Mirrors Ensures adjustment and inspects condition Windshield and Windows Inspects condition Windshield Wipers and Washer Fluid Ensures functionality Horn(s) Ensures functionality (electric and/or air) In Cab Heater/Defroster Ensures functionality Fuel Gauge/Level Ensures functionality and checks that fuel level is adequate Check if Satisfied Ensures the electrical system is charging Instrument Cluster Ensures water temperature is within an acceptable range Ensures oil pressure is within an acceptable range Emergency Equipment Low and High Beam Headlights Lights and Reflectors Brakes Hazard Warning Signals Clearance/Marker Reflector Tape License Plate Leaks Ensures operation and inspects condition Ensures operation and inspects condition Ensures operation and inspects condition Inspects condition Ensures operation and inspects condition Ensures that coolant levels are adequate Ensures all other fluid levels are adequate (e.g. power steering, windshield washer etc.) M Other Fluids Assesses tension and inspects condition Ensures connection and inspects condition Steering Components Ensures securement and inspects condition Frame Inspects condition Drive Shaft/Differential Axles Inspects condition Exhaust System Ensures securement and inspects condition Suspension Ensures securement and inspects condition Landing Gear Ensures securement and inspects condition Doors and Gates Ensures securement and operation Battery Ensures securement/connection and inspects condition Fuel Tank and Cap Ensures securement and inspects condition Storage Compartments Ensures securement Cargo Securement Inspects condition Flags Ensures securement and inspects condition Mud Flaps Ensures securement License Plate Ensures securement and inspects condition Inspection Decal Assesses validity of inspection decal Hub Inspects condition Wheel Nut Indicators Ensures securement and inspects condition SA Outside Vehicle Ensures operation and inspects condition Ensures that engine oil levels are adequate Coolant Hoses Inspects condition and ensures securement Inspects for leaks both under and in the engine compartment Engine Oil Belts Ensures required equipment is readily available (e.g. fire extinguisher, first aid kit, advance warning triangles) Ensures operation and inspects condition Turn Signals Under Hood Ensures functionality PL E Instrument Lights Wheels Coupling Devices Trip Inspection Report Rims Inspects condition Tire Condition Inspects condition Fifth Wheel Lock System Ensures securement and inspects condition Pintle Hitch System Ensures connection Air Lines/ Electrical Cables/Chains Ensures securement and inspects condition Completes trip inspection report correctly Comments: CAODC13 (112008) Page | 1 CAODC TRIP INSPECTION COMPETENCY ASSESSMENT FORM II. AIR BRAKE INSPECTION If more than 3 of the following competencies in Sections II are missed and/or inadequately completed, the Assessment must be retaken. Vehicle Area Check if Satisfied Competency: The candidate … Inspects condition and ensures securement of brake chamber Service Circuits Inspects condition of each push rod Determines if brakes require adjustment by measuring push rod travel Ensures engine is off, with the key in the ‘run’ position Tractor Protection System Confirms wheels are chocked Applies trailer air supply valve (red button); park control valve (yellow button) should be pulled Disconnects both air lines to the trailer Confirms if low air pressure warning comes on by 60 PSI Confirms if trailer air supply valve (red button) "pops" out at 40-60 PSI or higher Applies and holds foot or hand valve ensuring no air leaks from the open trailer service line Pushes park control valve (yellow button) and pump the foot valve Park Control Valve Confirms if park control valve (yellow button) "pops" out at 20-45 PSI Reconnects both air lines to the trailer Inspects condition and ensures securement of air lines and glad hand connectors PL E Inspects condition and ensures securement of air compressor Supply Circuits Starts and runs the engine at a fast idle around 1200 RPM Performs compressor build-up test Builds air pressure to maximum ensuring governor cuts out at 120-135 PSI Pumps service brakes until governor cuts in. Confirms cut-in is 20-25 PSI less than cut-out pressure Chocks wheels Air System Leaks Releases both park brakes Builds air pressure to cut-out (maximum) pressure Shuts down engine and turns key to “on” position Performs a full brake pedal application and holds for at least 1 minute Monitors air loss rate on gauges Releases brake pedal and applies park brakes Records results on trip inspection report and immediately reports major defects to Rig Manager and/or supervisor Demonstrates ability to perform full service brake application to maintain adjustment of manual and/or automatic slack adjusters M Brake Adjustment Confirms brake adjustment on both brakes of one axle Removes wheel chocks and releases spring park brakes Service Brake Response Demonstrates ability to perform a brake response test using foot valve Demonstrates ability to perform a tug test using trailer hand valve SA Total Vehicle Trip Inspection competencies missed and/or inadequately completed (no more than 5 allowed) Total Air Brake Inspection competencies missed and/or inadequately completed (no more than 3 allowed) Comments: DECLARATION I, the Trainee, acknowledge that I have completed the assessment as specified above: Name of Driver (please print) Operator’s Licence Number Signature of Driver Date of Assessment I, the Approved Assessor, confirm the Trainee named above has demonstrated each of the competencies as specified in this assessment. I acknowledge the Trainee is competent in the operation of a service rig (as defined by the MOA) and as such is eligible to be issued a CAODC Heavy Duty Certificate: Name of Approved Assessor (please print) Operator’s Licence Number Signature of Approved Assessor Date of Assessment Carrier Name NSC Carrier Number Carrier Representative (please print) Signature of Carrier Representative THIS IS NOT A LICENCE CAODC13 (112008) Page | 2 ON-ROAD COMPETENCY ASSESSMENT FORM Driver competency must be demonstrated in a single, on-road assessment and performed using a tractor/trailer combination where the trailer, or a combination of trailers, weigh more than 4,600 kg and is equipped with air brakes. In order to successfully complete a component, all identified competencies must be conducted and completed in a safe manner. Assessments must include the minimum requirements listed. Check if Satisfied Component Competency - The candidate … Coupling Tractor and Trailer Properly aligns pintle hook and safety latch system to pintle ring (pintle hitch system only), or Properly aligns fifth wheel lock to kingpin (fifth wheel lock only) Minimum Requirements Chocks trailer wheels Ensures fifth wheel jaws are open 1 Coupling Ensures securement of fifth wheel jaws around the kingpin (fifth wheel lock only) Ensures securement of safety latch by performing a pull test Connects air lines and electrical cable to trailer Raises landing gear and ensures securement Removes chocks Accelerating Ensures seatbelt is fastened Accelerates at a speed appropriate for the conditions (not too fast) N/A Braking and Stopping Demonstrates correct use of brakes (decelerates smoothly) Stops an appropriate distance from vehicle ahead (at least 2 meters) PL Places hands in appropriate position Steering E Accelerates smoothly Keeps vehicle in straight line when necessary 1 Stop on level ground N/A Maintains appropriate lane position through curves – does not go off track Shifting (if applicable) Knows gear locations and shifts into appropriate gear (including low to high range where applicable) Shifts without needing to look down Demonstrates correct use of clutch (smooth start, does not ride clutch) N/A M Shifts at appropriate times (not too early/late or while turning) Demonstrates double clutching Shifts to avoid unnecessary one-arm steering when approaching a turn Maintains appropriate lane position Lane Positioning Stays within lane SA Uses the left lane only when necessary (i.e. when passing other vehicles) N/A Selects proper turning lanes well in advance Signals at appropriate time (not too late or too soon) Signaling Signals only when necessary N/A Demonstrates hand signals when appropriate Turns from correct lane Turning Blocks right/left lane when necessary 4 left turns (2 at a controlled intersection) Turns without cutting corners (no contact with curb or crossing center of road) Maintains proper turning arc Finishes turn in proper lane 4 right turns (2 at a controlled intersection) Anticipates ahead Intersections Comes to a complete stop Stops close enough to observe intersection, but not over stop line, crosswalk or into intersection Demonstrates appropriate action for traffic lights and signs N/A Stops on amber light unless unsafe to do so Takes right of way when appropriate Right of Way Yields right of way when appropriate Travels within posted speed limits, or as per convoy requirements Speed Control Maintains a speed appropriate for the conditions N/A 1 posted low speed zone (e.g.: school zone) Performs maneuvers without hurrying Demonstrates appropriate use of jake brake where not prohibited CAODC13 (112008) 1 highway speed zone Page | 1 Starts from a stopped position while on an incline (without rolling back) Hills Demonstrates ability to shift gears while moving uphill Demonstrates appropriate shifting technique while traveling downhill Demonstrates appropriate braking technique while traveling downhill 1 start from stopped position while on incline Walks around vehicle prior to reversing Reversing Determines clear path prior to reversing Sounds horn prior to reversing Reverse at least 3 vehicle lengths Maintains slow, steady speed while reversing Uses controlled steering Uses all available mirrors while reversing Knowledgeable of Workers Guide to Hand Signals for Directing Vehicles Parks without striking curb or other objects Parking Parks within 50 centimeters of curb Turns wheels correctly for grade when parking on an incline/decline Sets gear 1 park on incline/ decline Sets parking brakes Ensures ignition is off Scans road ahead Checks mirrors frequently E Observation N/A Observes blind spots Chocks trailer wheels Uncoupling PL Anticipates hazards Applies tractor/trailer spring park brakes Releases safety latch on pintle latch (pintle hitch system only) Lowers landing gear and ensures legs are high enough for tractor to drive away 1 Uncoupling Disconnects air lines and electrical cable from trailer Ensures fifth wheel clearance from trailer SA M COMMENTS DECLARATION I, the Trainee, acknowledge that I have completed the assessment as specified above: Name of Driver (please print) Operator’s Licence Number Signature of Driver Date of Assessment I, the Approved Assessor, confirm the Trainee named above has demonstrated each of the competencies as specified in this assessment. I acknowledge the Trainee is competent in the operation of a service rig (as defined by the MOA) and as such is eligible to be issued a CAODC Heavy Duty Certificate: Name of Approved Assessor (please print) Operator’s Licence Number Signature of Approved Assessor Date of Assessment Carrier Name NSC Carrier Number Carrier Representative (please print) Signature of Carrier Representative THIS IS NOT A LICENCE SERVICE RIG TRIP INSPECTION FORM CARRIER NAME: DATE OF INSPECTION: TIME OF INSPECTION: AM / PM LOCATION OF INSPECTION: ODOMETER READING: HUBOMETER READING: UNIT #: LICENSE PLATE #: CVIP/PMVI #: CVIP/PMVI EXPIRY: LICENSE PLATE # (TRAILER): CVIP/PMVI # (TRAILER): CVIP/PMVI EXPIRY (TRAILER): OIL AND GAS WELL SERVICE RIG PERMIT #: COUNTY PERMIT #: CHECK MARK = OK REPAIR REQUIRED = X NOT APPLICABLE = N/A DOCUMENTATION TDG Certification Vehicle Registration & Insurance Log Book CVIP/PMVI Inspection Form and CAODC Semi-Annual Preventative Maintenance Check form (if applicable) CVIP/PMVI Certificate (decal) CAODC Oil and Gas Well Service Rig Permit (if applicable) Other Applicable Permits & Decals (if applicable) EMERGENCY EQUIPMENT & SAFETY DEVICES Fire Extinguishers (inspect condition and ensure securement) First Aid Kits (ensure kit is adequately stocked and secured in the cab of the vehicle) Advance Warning Triangles/Reflectors (check location and serviceability and inspect condition) Reflector Tape (inspect condition) E Wheel Chocks MECHANICAL Air Brake System Cab Cargo Securement MINOR MAJOR YES NO Coupling Devices Dangerous Goods Driver Controls Driver Seat M PL Coolant Level (ensure adequate coolant level) Do not check coolant that is under pressure or hot Electric Brake System Exhaust System Fan Belts (assess tension and inspect condition) Frame and Cargo Body Fuel System Fuel Gauge / Level (ensure functionality and adequate fuel level) General Glass and Mirrors Heater / Defroster Horn Hydraulic Brake System Lamps and Reflectors Engine Oil (ensure level is adequate, check for leaks) SA Oil Pressure (ensure pressure is in acceptable range) Steering Suspension System Tires Wheels, Hubs and Fasteners Hub Oil Level (ensure hub is adequately lubricated and no leaks present) Windshield Wiper / Washer MECHANICAL DEFECT FOUND COMMENTS (deficiencies identified): DECLARATION I certify the vehicle identified on this trip inspection report has been inspected in accordance with the applicable requirements outlined in NSC Standard 13: Trip Inspection, Schedule 1 – Truck, Tractor & Trailer. © CAODC REV. JANUARY 2014 Inspector’s Name (please print) Signature Driver’s Name (If different from Inspector’s Name) Signature WHITE - OPERATIONS OFFICE YELLOW - FIELD STATION GREEN - UNIT 9.00446 SEMI-ANNUAL MAINTENANCE INSPECTION FORM CARRIER NAME: DATE OF INSPECTION: TIME OF INSPECTION: AM / PM LOCATION OF INSPECTION: VEHICLE MAKE: MODEL: ODOMETER READING: HUBOMETER READING: YEAR: HOUR METER: UNIT #: LICENSE PLATE #: CVIP/PMVI #: CVIP/PMVI EXPIRY: INSPECTED BY: JOURNEYPERSON CERTIFICATE # (if applicable): PHONE #: FAX #: COMPANY NAME: SIGNATURE: POWER TRAIN TIRES AND WHEELS OK REPAIR FUEL SYSTEM BUMP TIRES/TIRE PRESSURE EXHAUST SYSTEM TREAD DEPTH: 4/32 – STEERING (Minimum) BELTS OK REPAIR OK REPAIR 2/32 – REAR (Minimum) DRIVE SHAFTS CONDITION ENGINE/TRANSMISSION MOUNT RIMS AND LOCK RINGS ENGINE SHUT DOWN WHEEL NUTS, STUDS AND/OR CLAMPS NEUTRAL SAFETY SWITCH & SHIFT PATTERNS WHEELS SUSPENSION TIRES AND WHEELS REPAIR E OK HOOD OR REAR ENGINE COMPARTMENT DOOR SPRINGS AND ATTACHMENTS BODY TORSION BAR SUSPENSION REAR BUMPER / FRONT BUMPER TANDEM AXLE WALKING BEAMS STEPWELL (ENTRANCE AND EXIT STEPS) AIR SUSPENSION FLOOR PAN / BAGGAGE FLOOR AIR SUSPENDED NON-DRIVING AXLE DOORS SHOCK ABSORBERS CAB MOUNT HANDLE & STEP PL SUSPENSION ATTACHMENTS WINDSHIELD AIR BRAKES – RECORD RESULTS WINDSHIELD WIPERS / WASHER OK AIR COMPRESSOR SIDE WINDOW / REAR WINDOW REPAIR FRAME RAILS & MOUNTS LOW AIR PRESSURE WARNING SYSTEM AIR SYSTEM LEAKAGE SUN VISORS EXTERIOR REAR VIEW MIRROR COMPRESSED AIR RESERVE AIR RESERVOIR & CHECK VALVES TREADLE VALVE DRIVER’S SEAT SEAT BELT / OCCUPANTS RESTRAINTS HEATER QUICK RELEASE VALVES RELAY VALVES WINDSHIELD DEFROSTER FENDERS OR MUD FLAPS TRACTOR PROTECTION VALVE FRAME & CROSS MEMBERS SA M AIR PARKING & EMERGENCY BRAKE 5TH WHEEL AIR BRAKE COMPONENTS BRAKE MECHANICAL COMPONENTS CAM ROTATION TEST: STEERING 1. 6. STEERING WHEEL TEST 2. 7. STEERING LASH / TRAVEL 3. 8. STEERING LINKAGE 4. 9. GAUGES 5. 10. POWER STEERING OK REPAIR OK REPAIR OK REPAIR BALL JOINTS INSTRUMENTS & AUXILIARY EQUIPMENT OK REPAIR LAMPS FIRE EXTINGUISHER HAZARD WARNING KIT LAMPS HORN INSTRUMENT LAMP SPEEDOMETER/ODOMETER HEADLIGHTS INDICATOR LAMPS TAIL LIGHTS INSTRUMENTS TURN SIGNALS IDENTIFICATION AUXILIARY EQUIPMENT 4-WAY EMERGENCY FIRST AID CLEARANCE LIGHTS & REFLECTORS ELECTRICAL SYSTEM OK BRAKE LIGHTS DOCUMENTATION REPAIR WIRING VEHICLE REGISTRATION & INSURANCE BATTERY CVIP/PMVI INSPECTION & CERTIFICATE (DECAL) SWITCHES OTHER PERMITS (IF APPLICABLE) BRAKE ADJUSTMENT OK REPAIR DISC BRAKES ANTI-LOCK BRAKE SYSTEM COMMENTS © CAODC REV. JANUARY 2014 WHITE - UNIT YELLOW - OFFICE GREEN - INSPECTOR 9.00442
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