model no. 040-1194-6 ONE BIKE UPRIGHT ROOF MOUNT BIKE CARRIER NOTE: Please read instructions carefully before installation. Please refer to assembly instructions, and ensure the bike carrier is installed correctly. Please keep the instruction manual in your vehicle for future reference. For assistance, please contact customer service at 1-888-670-6686 (toll-free). INSTRUCTION MANUAL 2 3 CLEANING IT IS USER'S RESPONSIBILITY TO ENSURE THE SAFE AND PROPER USE OF THIS PRODUCT. • Wipe the bike carrier with a damp cloth and mild detergent after every use and before storage. Improper attachment or misuse of the bike carrier may damage the bike carrier, bicycles loaded on the carrier, the vehicle carrying the carrier, or vehicles moving behind, and may result in HAZARDOUS situations due to possible collision or swerving of the vehicle. STORAGE WARNING • Fold the rack arm to enable easy and compact storage. • Do not use the bike carrier for off-road purposes. •Do not load tandems or recumbents on this bike carrier. •Do not install this bike carrier on a trailer or other towed vehicles. • Install this bike carrier on a vehicle having a complete roof rack system with cross bars. •Inspect the bike carrier before and after loading the bicycles for damaged or missing components. If problems are detected, discontinue use and seek repair or replacement parts prior to use. •Check for tightness of the straps at regular intervals, as the bicycle may shift during travel. Inspect more frequently when travelling on bumpy roads. •Do not wash the vehicle or use an automated car wash while the bike carrier is mounted on the vehicle. • Store the bike carrier indoors and in a cool, dry place. NEVER EXCEED THE MAXIMUM LOAD CAPACITY OF THE BIKE CARRIER. WEIGHT LIMIT: 45 lb (20 kg). CAUTION Some vehicles may not support the bike carrier. This bike carrier is designed in such a way that the paint of vehicle will not be damaged if the carrier is properly mounted on the vehicle. • Always secure the bicycle to the bike carrier using the wheel straps. • Never load more than one bicycle (45 lb [20 kg]) on the bike carrier. •Do not use worn or damaged straps. • To prolong the life of the bike carrier, remove it from the vehicle when not in use. WARRANTY/ GARANTIE CLEANING AND STORAGE READ AND FOLLOW THE SAFETY INSTRUCTIONS BEFORE USING THE BIKE CARRIER. LIMITED WARRANTY This product has a one (1) year limited warranty from the original date of purchase against defects in material or workmanship. EXCLUSIONS The warranty will not apply if the product is modified, damaged or misused. Any and all implicit warranties, including any implied warranty of merchantability or fitness for a particular purpose, shall not exceed in duration the term of limited warranty. In no event shall the manufacturer or the distributor be liable for incidental or consequential damages. WARRANTY SAFETY INSTRUCTIONS model no. 040-1194-6 4 5 model no. 040-1194-6 PART NUMBER DESCRIPTION QUANTITY A Wheel stops 2 ILLUSTRATION TOOLS REQUIRED FOR ASSEMBLY • 2/5" (10 mm) ratcheting socket or equivalent wrench. • Cross-head #3 screwdriver. ASSEMBLING THE BIKE CARRIER 1 B Wheel straps 2 C Roof Rack Plate 1 D Metal clamping plate 1 Align holes at the end of one of the wheel trays (H) with the corresponding holes at the opposite end on the other wheel tray (H). Insert screws (L) into the aligned holes and secure using the flat washers (K) and nylon lock nuts (M). Tighten them using a wrench and screwdriver (not included). L H K M E Hand knob 6 F U-Bolt 2 G Rack arm with jaw 1 H Wheel tray 2 I Wheel tray end cap 2 J Bolt: 2 1/4" (5.7 cm) L 2 H K 2 Align holes at one end of the assembled wheel tray (H) with the corresponding holes at the bottom of rack arm (G). Insert the screws (L) into the aligned holes and secure using the flat washers (K) and nylon lock nuts (M). L K H G H Flat washer: 1/2" (13 mm) 8 L Screw: Cross-head #3, 1/2" (13 mm) 4 M Nylon lock nut: 2/5" (10 mm) 4 N Key (Prefitted) 1 K M 3 K ASSEMBLY PACKAGING CONTENTS PACKAGING CONTENTS Slide the wheel stops (A) onto the wheel tray (H) from each end of the wheel trays with the low, cut end of the wheel stop facing towards the centre of the wheel tray. A A H 6 7 Insert free end of the wheel strap (B) into the wheel stop (A) and wind the strap around the wheel tray. Lock the strap end into its buckle (1). Repeat for the second wheel stop. B 7 Fit the hand knobs (E) on the threaded ends of the U-bolts. Hand-tighten the knobs. 8 Align holes of the roof rack plate (C) and metal clamping plate (D) with corresponding holes at the rear portion of wheel tray (H). KEY PARTS/LISTE DE PIECES INSTRUCTIONS/INSTRUCTIONS 4 E 1 A 5 B Fit the end caps (I) to both ends of the wheel tray, inserting the wheel tray into the inner pocket of the end caps. Note: It is recommended to execute step 10 through 12 on page 8 to test-fit the bicycle on the carrier prior to mounting. Adjust the carrier accordingly by relocating the rack arm position along the wheel tray (see step 2), if necessary, prior to completing step 6. 6 ASSEMBLY Note: Ensure the wheel strap is around the wheel tray. ASSEMBLY KEY PARTS/LISTE DE PIECES INSTRUCTIONS/INSTRUCTIONS model no. 040-1194-6 Note: Make sure the rear roof rack cross bar (3) of the vehicle roof rack system (not included) is clamped between the roof rack plate and clamping plate. I 3 H C D I 9 Place the assembled carrier on the roof rack of the vehicle. Secure the rack arm (G) to the front roof rack cross bar (2) of the vehicle roof rack system (not included) by inserting U-bolts (F) into corresponding holes at the four corners of the rack arm base plate. 2 Insert bolts (J) into the aligned holes so as to secure the roof rack plate, metal clamping plate and wheel tray with the rear roof rack cross bar. Fit the hand knobs (E) on the bolt ends. Hand-tighten the knobs. J J G F E E 8 9 LOADING BICYCLES ON THE BIKE CARRIER 10 13 Unlock the open locking mechanism (4) of the rack arm using key (N) (included). Pull the jaws (5) of the rack arm apart. 5 5 ASSEMBLY/ ASSEMBLY OPERATION 4 Push the jaws (5) towards each other so that the bicycle frame is firmly secured. If the jaw opening requires adjustment, rotate the open locking mechanism (4) to expand or contract the jaw opening, ensuring a tight and secured fit to the bicycle frame when closed. Lock the locking mechanism using the key (N). 5 5 N 4 N 14 11 KEY PARTS/LISTE DE PIECES INSTRUCTIONS/INSTRUCTIONS OPERATION ASSEMBLY/ASSEMBLAGE model no. 040-1194-6 Place the bicycle on the bike carrier in such a way that the bicycle downtube (6) is placed between the jaws (5) of the rack arm. 6 5 Secure the tires (6) of the bicycle with the wheel tray using the wheel straps (B). 6 Note: Make sure the wheel stops (A) are ahead of the front tire and behind the rear tire. Note: Ensure the wheel straps are around the bicycle tires and wheel trays to avoid movement of the bicycle. A B 6 B A 12 Align the rack arm (G) at an angle of 90° with respect to the bicycle down tube (6). Note: In case of misalignment, adjust the rack arm location along the wheel tray so as to achieve the correct installation. For detailed information on adjustment, refer step 2 on page 5. Note: If test-fitting a bicycle prior to mounting, return to step 2 to readjust the rack arms if necessary, or return to step 6 to mount the rack to the vehicle. R 6 90° G CAUTION: • Check for tightness of the straps at regular intervals, as the straps may loosen and the bicycle may shift during travel. Inspect more frequently when travelling on bumpy roads. • Remove the bike carrier from the vehicle when not in use to avoid additional wear on both the vehicle and the carrier.
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