Wheel Loader Job Report L 506 Compact and L 566 The Liebherr wheel loaders L 506 Compact and L 566 in use at Sehring AG in Langen (Hesse), Germany Situation Sehring AG, with its subsidiaries Sehring Beton GmbH & Co. KG and Sehring Sand and Kies GmbH & Co. KG, is a major company within the construction industry in the RhineMain region in Germany. The company was founded in 1927, meaning it is able to draw on decades of valuable experience. The process of supplying aggregates to the company’s large concrete mixing plant in Frankfurt am Main is environmentally friendly, with deliveries partially being made directly from the river via a riverboat to the company-owned landing stage. The company’s large sand and gravel plant is located in Langen am Waldsee and it is here that high-quality sand and gravel is extracted across an area spanning 240 ha. The good quality is the result of a high quartz content. The company’s motto is “In with the old and in with the new”. For this reason, the recultivation of used spaces is an important issue. It means that biotopes are created for plants and animals, whilst people benefit from local recreation areas. The recultivation process is carried out in line with strict guidelines and high quality standards, which can be seen, in the recultivated area of the Langener Waldsee, this is where the swimming stage of the Frankfurt City Triathlon is held. 2 L 506 Compact and L 566 Task Large quantities of fresh concrete is needed for expansions and new builds on the Frankfurt skyline as well as for constructing bridges and average-height buildings. To produce this concrete, various types of sand and gravel along with cement, water and potentially even special aggregates, are required. Sehring AG and its subsidiaries produce fresh concrete and the large majority of the aggregates themselves. Sand and some gravel is obtained at the company’s plant in Langen by means of underwater extraction. The aggregates are produced at processing plants equipped with screens, washers and crushers, before being transported to the intended interim storage area on conveyor belts. Large wheel loaders are used to load the materials from these areas into lorries, which transport them to the Frankfurt mixing plant and to external customers. At the mixing plant, the materials produced on site are temporarily stored with materials from external manufacturers and supplied for the production of fresh concrete as required. The fresh concrete produced is then transferred to concrete mixing trucks, which deliver it to building sites in the greater Frankfurt am Main area. Due to the fact that the standard and quality of concrete is of huge significance in structurally complex buildings, the production of fresh concrete is constantly monitored and part of every single load is subject to a quality control procedure. Solution Without wheel loaders, some of the afore mentioned processes would be extremely difficult to carry out and would require considerably more time. This is why Sehring AG uses a large number of wheel loaders in a wide range of sizes to optimise processes. As new machines were required at the sand and gravel plant as well as at the concrete plant, the company decided on an extensive selection process. All of the well-known manufacturers were invited to demonstrations to put the technology and fuel consumption of the wheel loaders to the test. Following these tests, the data was assessed and the company decided on four Liebherr wheel loaders in total. Two L 566 wheel loaders and two L 506 Compact wheel loaders are now in use at the sand and gravel plant and at the large fresh concrete mixing plant. The Liebherr wheel loaders offer a number of benefits when completing tasks involving large equipment, including backloading and road construction, and those involving compact machinery, such as transportation, cleaning, and loading small collection vehicles. The machines are equipped with permanent four-wheel drive and an automatic limited-slip differential from 0 to 45%. Without the operator having to do anything, the self-locking differential ensures the machine has optimum traction and thrust regardless of the situation, even in the case of poor soil conditions. This allows the operator to concentrate fully on the tasks at hand. The high proportion of glazing in the cab means there is good all-round visibility. The rear area monitoring camera that is integrated as standard in the large wheel loaders increases safety. Since there is always a chance of large amounts of dust developing when the machines are used for extraction, the special positioning of the radiator in the L 566 is a real benefit. It is located directly behind the cab, which is the cleanest part of the machine. This means that it is able to suck in air with a low level of dust, which in turn reduces the number of cleaning intervals required by up to eight times in comparison to competitors’ wheel loaders, where the fans are located at the rear of the machine. L 566 wheel loaders are equipped with joystick steering and a luxury air-conditioned operator’s seat. This means that operators are able to work in a pleasant environment which helps reduce fatigue. Since protecting the environment is a top priority at Sehring AG, the machines have an automatic switchoff function. By automatically switching off the Liebherr engine during relatively long downtimes, this function reduces CO2 emissions and reduces fuel consumption. Technical Data L 506 Compact Operating weight_ _____________________________________________________________________________________________________________________________________________________________ _ _ _ _ _5,180 kg Tipping load, articulated_______________________________________________________________________________________________________________________________ _ _ _ _ 3,450 kg Engine output______________________________________________________________________________________________________________________________________________________________46 kW / 63 HP Bucket capacity____________________________________________________________________________________________________________________________________________________________________ _ _ _ _ _ _ _ _ 0.8 m3 Tires_____________________________________________________________________________________________________________________________________________________________ Mitas EM-01 05/70R18 L 566 Operating weight_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _23,250 kg Tipping load, articulated_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ _ _ 15,430 kg Engine output_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 190 kW / 259 HP Bucket capacity_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 4.5 m3 Fuel consumption_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 11.4 and 12.8 litres / hour Tires_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Michelin XHA2 L3 26.5R25 and Goodyear TL-3A+ L3 26.5R25 L 506 Compact and L 566 3 Subject to technical modifications. BK LBH 11820115_DD-10.14_enGB Liebherr-Werk Bischofshofen GmbH Postfach 49, A-5500 Bischofshofen +43 50809 1-0, Fax +43 50809 11385 www.liebherr.com, E-Mail: [email protected] www.facebook.com/LiebherrConstruction
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