Press Release ContiTech -1- ContiTech Presents Innovative Products and Systems at Shanghai International Automobile Industry Exhibition Translucent surfaces Acella Hylite enables light effects Hoses and lines for electric vehicles and noise-optimized fluid solutions Lightweight mounting elements reach a whole new stage Shanghai, April 2017. International technology company and industry partner ContiTech is to attend the upcoming Shanghai International Automobile Industry Exhibition (Auto Shanghai 2017) at the National Exhibition and Convention Center (Shanghai) from April 21-28. ContiTech will present its translucent and personalized surface materials, efficient and quiet fluid solutions and lightweight mounting elements and systems at booth 4B F101 in Hall 4.2, bringing the “Smart solutions beyond rubber” to the customers. Acella Hylite enables light effects The integration of digital functions in decorative surfaces for vehicle interiors is attracting more and more customers’ attention. Light integration is a vital development step in this respect: The translucent Acella Hylite trim material enables special lighting effects that can be used, for example, for backlighting a vehicle door. Varying light sources can be used to create customized color effects or to light up warning signals. “Translucent surface materials are the key to personalizing and adding functions to soft surfaces in vehicle interiors,” declares Jens Jünemann, head of Surface Identity within the Continental Corporation. Light-permeable materials offer the ability to create new potentials for light designs using various types of lighting, putting the focus on both the materials themselves and their surroundings. When combined with different colors, structures and textures, therefore, new effects can be designed. In addition, the color and intensity of the light sources enable effects which can be adapted to suit particular moods. Passenger compartments can therefore be adapted to the individual circumstances or the driving situation. If surface materials are combined with various lighting technologies, the background lighting, for example, can adapt to circadian rhythms, weather conditions and ambient light levels, while the accent lighting can use light colors and intensities to generate moods. The driver’s and front seat -2passenger’s areas and the back of the car can also be illuminated individually. In addition, different lighting can be provided for different activities, such as driving, reading, sleeping and chilling. In this way, the interior is adapted to the individual circumstances and the driving situation. Hoses and lines for electric vehicles and noise-optimized fluid solutions ContiTech is exhibiting solutions that increase the efficiency, and thus the range and durability, of the batteries in electric vehicles. This requires a sophisticated thermal management system. The hose and pipe systems are correspondingly complex. ContiTech already supplies solutions for the cooling system which manufacturers can install easily and which ensure that units do not overheat, the batteries achieve their maximum lifetime, and the occupants do not have to forgo the level of warmth to which they have become accustomed. ContiTech focuses also on the development of solutions that eliminate noise nuisance in the vehicle at source. As a result of suitable internal routing of flows and the creation of resonance spaces, ContiTech is able to apply the physical laws familiar from silencer technology to fluid-carrying lines. Using special measurement and evaluation processes, the engineers can identify vehicle-specific problem areas and eliminate them by means of appropriate design of the inside of the line. One example is the modular, noise-optimized hose assembly for turbochargers. This adapts to the tight contours in the engine compartment and withstands temperatures of up to 220°C and pressures of up to 2.6 bar. Its modular design enables cost-optimized, yet flexible use in modern modular engines with vehicle-specific connections. The hose assembly is made up of an extremely flexible hose and a polyamide pipe. The hose enables the component to cope with a great deal of movement. The use of a high-performance polyamide allowed a weight saving of up to 15 percent over a steel pipe to be achieved. It includes a resonator on the hot side between the turbocharger and the charge-air cooler to optimize noise levels. It is customized for the particular vehicle and eliminates the familiar turbo whistle to such a degree that it can no longer be heard. In addition, ContiTech has developed passive components for noise reduction. The customer can therefore be offered the best possible assistance, depending on the particular application. -3Mounting elements are at the forefront of lightweight development A major trend in the automotive industry is lightweight design. More and more components or subcomponents made of aluminum are being replaced with glass-fiber-reinforced polyamide. They reduce weight in the vehicle, meaning that less fuel is consumed. ContiTech is one of the industry’s driving forces in the development of these lightweight solutions and, in 2016, the company received several international awards for its weight-reducing components. In particular, this includes the SPE Automotive Innovation Award, which ContiTech won in the Chassis/Hardware category. ContiTech also received an award for the first spring strut mount in the world made from glass-fiber-reinforced polyamide, which is designed for use in the chassis as well as the front and rear axles of passenger cars. ContiTech is the first component for this area of application made from glass-fiber-reinforced polyamide. The variant is up to 30 percent lighter than die-cast aluminum versions. At the same time, the component boasts optimum strength, effectively reduces vibrations and noise, and offers a high level of crash protection. Another award-winning product from ContiTech is the exceptionally lightweight NAG 3 transmission adapter, which was specially developed for premium passenger cars. The use of glass-fiberreinforced polyamide makes the component 55 percent lighter than the aluminum version previously used – with the same functionality. Installed in cars, the component is in the direct line of power transmission between the transmission and the chassis. It withstands these heavy loads consistently and reliably. ContiTech is also working on new solutions to replace steel parts with lightweight components. At Auto Shanghai, the company will present its development model of a carrier for the rear axle – characterized by its lightweight materials and developed at the research and development center in Changshu. It is about 20 percent lighter compared with a steel variant yet has a comparable material rigidity. Simulations have confirmed the reliability of the new components. “We have therefore been able to reach a whole new stage of development in the area of lightweight design,” says Jim Vance, head of development at ContiTech Vibration Control in China. -4Captions Photo: ContiTech Bildunterschrift CT_BK_Acella_Hylite.jpg Smart surface material: The translucent Acella Hylite trim material enables special light effects. CT_MFS_Oil_Line.jpg Challenge met: The hose developers succeeded in reducing the weight of the oil cooling line by 25 percent, while improving it’s under- and overpressure resistance by 50 percent at the same time. CT_MFS_SoundGuard.jpg The resonator eliminates the familiar turbo whistle to such a degree that it can no longer be heard. CT_VC_damper_car.jpg ContiTech develops application-specific dampers for passenger cars, precisely tailoring their mass and weight to the respective application. -5- CT_VC_spring_strut_mount.jpg ContiTech has also developed the first spring strut mount in the world made from glass-fiberreinforced polyamide, which is designed for use in the chassis as well as the front and rear axles of passenger cars. -6Continental develops intelligent technologies for transporting people and their goods. As a reliable partner, the international automotive supplier, tire manufacturer, and industrial partner provides sustainable, safe, comfortable, individual, and affordable solutions. In 2016, the corporation generated preliminary sales of €40.5 billion with its five divisions, Chassis & Safety, Interior, Powertrain, Tires, and ContiTech. Continental currently employs more than 220,000 people in 56 countries. As a division in the Continental Corporation, ContiTech is one of the world's leading industrial specialists. Its customers can be found in key industries such as machine and plant engineering, mining, the agricultural industry, and the automotive industry. With around 43,000 employees in 44 countries, the company uses its development and material expertise for products and systems made of rubber, polyamide, metal, textile, and electronic components to combine these with individual services. ContiTech always thinks in terms of customer-friendly and environmentally-friendly solutions – going well and truly beyond its roots as a producer of rubber products. With sales of approximately €5.5 billion (2016), this international technology partner is active with core branches in Europe, Asia, North and South America. Contact for journalists Antje Lewe Spokeswoman Head of Media & Public Relations ContiTech AG Phone: +49 511 938-1304 E-mail: [email protected] www.contitech.de Li Che Communications China ContiTech Division Phone: +86 21 6080 2503 Fax: +86 21 6080 2689 E-mail: [email protected] www.contitech.cn This press release is available in the following languages: English,Chinese Links Press releases and photos are available for download at www.contitech.cn/press ContiTech China Wechat ContiTech China official website
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