Review Biomass pyrolysis: a state-ofthe-art review B. V. Babu, Birla Institute of Technology and Science, Pilani, India Received February 20, 2008; revised version received June 1, 2008; accepted June 19, 2008 Published online August 4, 2008 in Wiley InterScience (www.interscience.wiley.com); DOI: 10.1002/bbb.92; Biofuels, Bioprod. Bioref. 2:393–414 (2008) Abstract: Biomass pyrolysis is a process by which a biomass feedstock is thermally degraded in the absence of air/oxygen. It is used for the production of solid (charcoal), liquid (tar and other organics) and gaseous products. These products are of interest as they are possible alternate sources of energy. The study of pyrolysis is gaining increasing importance, as it is not only an independent process, it is also a first step in the gasification or combustion process, and has many advantages over other renewable and conventional energy sources. Studies have been conducted on pyrolysis of biomass and other substances by several researchers. The actual reaction scheme of pyrolysis of biomass is extremely complex because of the formation of over a hundred intermediate products. Modeling of pyrolysis includes chemical kinetics model, heat transfer model and mass transfer model. Various kinetic models, heat and mass transfer models reported in the literature and our previous study are reported in the present review with experimental validations to provide the current status of the study. Plasma pyrolysis provides high temperature and high energy for reaction as the reaction sample is rapidly heated up to a high temperature. This review also covers the experimental and modeling study status of plasma-assisted pyrolysis. © 2008 Society of Chemical Industry and John Wiley & Sons, Ltd Keywords: pyrolysis; renewable energy; biomass; gasification; modeling; heat transfer; mass transfer; kinetics; plasma pyrolysis Introduction nergy around us can be stored, converted and amplified in many different ways. Energy resources may be categorized as either finite (e.g. minerals) or perpetual, such as the so-called renewable resources (solar, wind, tidal, etc.). In the case of finite resources, reserves denote the amount within the designated resource that is recoverable under specified criteria. Whilst each major energy source has its own characteristics, applications, advantages and disadvantages, the fundamental distinction is between those that E are finite and those that are, on any human scale, effectively perpetual or everlasting. The finite resources comprise a number of organically based substances – coal, crude oil, oil shale, natural bitumen and extra-heavy oil, and natural gas, together with the metallic elements uranium and thorium. The principal perpetual resources are solar energy, wind power and bioenergy, all of which are ultimately dependent on an extra-terrestrial source, namely the sun. Other perpetual resources are various forms of marine energy – tidal energy, wave power and ocean thermal energy conversion (OTEC). There are also two types of energy resource – peat and Correspondence to: B. V. Babu, Professor of Chemical Engineering & Dean, Educational Hardware Division, Birla Institute of Technology and Science (BITS) PILANI – 333 031 (Rajasthan) India. E-mail: [email protected]; [email protected] © 2008 Society of Chemical Industry and John Wiley & Sons, Ltd 393 BV Babu Review: Biomass pyrolysis geothermal energy – which are to some extent intermediate in nature, with both finite and perpetual elements in their make-up. Bioenergy is arguably the one truly renewable energy resource, in that each new crop or harvest represents a partial renewal of its resource base, which is itself subject to constant depletion through its use as a fuel or feedstock. The other perpetual energy resources are available on a continuing, albeit varying, basis, are not depleted by the utilization of their energy content, and are therefore not subject to renewal.1 Table 1 shows the comparison of various energy sources in terms of advantages, disadvantages and their natural reserves. Information related to the natural reserves given in Table 1 is collected from the executive summary of the committee of survey of energy sources.1 The world primary energy consumption is about 400 EJ/ year, mostly provided by fossil fuels (80%). The effects on global and environmental air quality of pollutants released into the atmosphere from fossil fuels provide strong arguments for the development of renewable energy resources. Clean, domestic, renewable energy is commonly accepted as the key for future life. The renewables collectively provide 14% of the primary energy, in the form of traditional biomass (10%), large (>10 MW) hydropower stations (2%), and the ‘new renewables’ (2%). Nuclear energy provides 6%. The World Energy Council expects the world primary energy consumption to have grown by 50–275% in 2050, depending on different scenarios. The renewable energy sources are expected to provide 20–40% of the primary energy in 2050 and 30–80% in 2100. The technical potential of the renewables is estimated at 7600 EJ/year, and thus certainly sufficiently large to meet future world energy requirements. Of the total electricity production from renewables of 2826 TWh in 1998, 92% came from hydropower, 5.5% from biomass, 1.6% from geothermal and 0.6% from wind. Solar electricity contributed 0.05% and tidal 0.02%. The electricity cost is 2–10 USc⁄/kWh for geothermal and hydro, 5–13 USc⁄/kWh for wind, 5–15 USc⁄/kWh for biomass, 25–125 USc⁄/kWh for solar photovoltaic and 12–18 US¢/kWh for solar thermal electricity. Biomass constitutes 93% of the total direct heat production from renewables, geothermal 5%, and solar heating 2%. Heat production from renewables is commercially competitive with conventional energy sources. Direct heat from biomass costs 1–5 USc⁄/kWh, 394 while that from geothermal costs 0.5–5 USc⁄/kWh, and from solar heating it costs 3–20 USc⁄/kWh.2 Biomass is the term used to describe all biologically produced matter and it is the name given to all Earth’s living matter. It is a general term for material derived from growing plants or from animal manure (which is effectively a processed form of plant material). Solar energy drives the photosynthesis process in all the plant matter. The chemical energy contained in the biomass is derived from solar energy using the process of photosynthesis. (Photo means to do with light and synthesis is the putting together.) This is the process by which plants take in carbon dioxide and water from their surroundings and, using energy from sunlight, convert them into sugars, starches, cellulose, lignin etc., which make up vegetable matter, loosely termed carbohydrates (and shown for simplicity as [CH2O]). Oxygen is produced and emitted. CO2 + 2H2O → [CH2O] + H2O + O2 (1) Biomass energy is derived from plant and animal material, such as wood from natural forests, waste from agricultural and forestry processes, and industrial, human or animal wastes. The stored energy in the plants and animals (that eat the plants and other animals), or the waste that they produce is called biomass energy. It is a natural process that all biomass ultimately decomposes to its molecules with the release of heat. And the combustion of biomass imitates the natural process. So the energy obtained from biomass is a form of renewable energy and it does not add carbon dioxide to the environment in contrast to the fossil fuels.3 Of all the renewable energy sources, biomass is unique in that it is, effectively, stored solar energy. Furthermore, it is the only renewable energy source of carbon and is able to convert into convenient solid, liquid and gaseous fuels.4 Bioenergy is essentially renewable or carbon neutral. Carbon dioxide released during the energy conversion of biomass (such as combustion, gasification, pyrolysis, anaerobic digestion or fermentation) circulates through the biosphere, and is reabsorbed in equivalent stores of biomass through photosynthesis. Figure 1 shows the combustion of wood and thereby CO2 generation. It also depicts that net CO2 generation is zero as new biomass is developed photosynthetically. Biomass for energy is a unique form of renewable, solar energy. Of the massive 178,000 × 1012 Watts of solar © 2008 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. 2:393–414 (2008); DOI: 10.1002/bbb Review: Biomass pyrolysis BV Babu Table 1. Comparison of energy sources. Energy source Main features Disadvantages Reserves Coal • Finite energy source • Burning of fossil fuel produces dust, smoke and oxides of impurities, which may lead to environmental pollution. • 850 billion tonnes of coal as currently recoverable. • The most rapidly growing fuel on a global basis Oil • Finite energy source. • Several different categories of oil, each having different costs, characteristics and, above all, depletion profiles. • In terms of global consumption, crude oil remains the most important primary fuel, accounting for 36.4% of the world’s primary energy consumption (without biomass). Nuclear Power • Generated using uranium, which is a metal mined in various parts of the world. • Nuclear fission of Uranium produces heat. • Neutrons smash into the nucleus of the uranium atoms, which split roughly in half and release energy in the form of heat. • Burning any fossil fuel produces carbon dioxide, which contributes to the ‘greenhouse effect’, warming the Earth. • Burning fossil fuels also produces photochemical pollution from nitrous oxides, and acid rain from sulfur dioxide. • Waste produced is highly dangerous. • Waste must be sealed up and buried for many years to allow the radioactivity to die away. • Available in more than 70 countries worldwide. • Expected resources of 82 billion tones. • 47% of the total reserves of conventional oil discovered so far have been consumed. • Cumulative crude oil production until the end of 2005 reached 143 billion tonnes – half of it was produced within the last 23 years. • Not renewable; once all the Earth’s uranium dugged up and used it, there is not any more. • Lot of investment on safety – if it does go wrong, a nuclear accident can be a major disaster. • No smoke or carbon dioxide production. • Huge amounts of energy from small amounts of fuel with small amounts of waste. Geothermal Energy • The natural heat of the Earth. – • Not a clear-cut example of a perpetual source of energy as is solar, wind and marine energy. Hydro-electric • Currently the largest of the perpetual or so-called renewable energy resources. – • Total world hydro capacity to nearly 778 GW. Solar Energy • The Sun is the most abundant permanent source of energy. • Large investment cost for solar photovoltaic collectors. – • The annual solar radiation reaching the earth is over 7500 times the world’s annual primary energy consumption of 450 exajoules. Wind Energy • Winds are generated by complex mechanisms involving the rotation of the earth, heat energy from the sun, the cooling effects of the oceans and polar ice caps, temperature gradients between land and sea and the physical effects of mountains and other obstacles. • Large investment cost for windmills. • Some of the windiest regions are to be found in the coastal regions of the Americas, Europe, Asia and Australasia. • The world’s wind resources are vast: it has been estimated that if only 1% of the land area were utilized, and allowance made for wind’s relatively low capacity factor, wind-power potential would roughly equate to the current level of worldwide generating capacity. © 2008 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. 2:393–414 (2008); DOI: 10.1002/bbb 395 BV Babu Review: Biomass pyrolysis fossil fuels, because it is renewable, and with soft energies, like solar and wind, on account of its energy-storage capability. It is being used in the domestic (for cooking and water heating), commercial (water heating), and industrial (for water heating and process heat) sectors and also in rural industries, like brick kilns, potteries etc.6 Figure 1. Lifecycle of forest biomass (Source: http://www.paisatge. net/SapreRenovables/ENG/eSproj.htm). energy that falls on the Earth’s surface, some 0.02% or 40 × 1012 Watts is captured by plants via photosynthesis and bound into biomass energy. This translates into the production of some 220 billion ‘dry’ tonnes of biomass per year which, as an energy source, represents some ten times the world’s total current energy use. Currently some 15% of the planet’s energy requirements are met from biomass, mainly for cooking and heating in developing countries, but also increasingly for fuelling a growing number of large-scale, modern biomass energy plants in industrialized countries. By comparison, the world population consumes around 10EJ/year of energy in the form of food, which of course is a biomass energy resource in itself.5 Conventionally biomass was used in a similar way to fossil fuels, by burning it at a constant rate in boiler furnace to heat water and produce steam. Biomass-generated steam passes through the multiple blades of a turbine, spinning the shaft. The turbine shaft drives an electricity generator which produces an alternating current for local use or to supply the national grid. Wood is still a predominant fuel in many non-OPEC, tropical, developing countries and it will continue to be used for many years. It competes well with 396 In nature, biomass is not concentrated, and so, the use of naturally occurring biomass requires transportation, which increases the cost and reduces the net energy production. Biomass is having a low bulk density, which makes transportation and handling more difficult and costly. Apart from transportation, incomplete combustion of biomass generates a concern among the environmentalists, as it may produce organic particulate matter, carbon monoxide and other organic gases. If high-temperature combustion is used, oxides of nitrogen would be produced. The health impact of air pollution is a significant problem in developing countries, where fuel wood is burnt inefficiently in open fires for domestic cooking and space heating.4 The conversion technologies for utilizing biomass can be separated into four basic categories: direct-combustion processes, thermochemical processes, biochemical processes and agrochemical processes. The evaluation of the potential of thermochemical biomass conversion for production of power and energy requires extensive and quantitative analysis of the thermal and chemical behavior of the different classes of feedstocks as operating conditions are varied.7 Conversion characteristics can be grouped into thermochemical (ash and volatile yields, reactivity of volatile products etc.), intra-particle rate (thermal properties, moisture content, size, kinetics and energetics of chemical processes etc.) and extra-particle rate (heat transfer from reactor to particle, residence time and mass transfer conditions, dependent in turn on the type of conversion unit).8 There is a further classification of intra-particle rate characteristics into two main categories, that is, those related to feedstock preparation, such as particle size and moisture content, and the intrinsic physical and chemical properties. In relation to the devolatilization (pyrolysis) stage, the effects of particle size have been extensively examined by both experiment and comprehensive theories.9,10 Physicochemical properties of biomass depend widely on the type of feedstock. For example, density may vary from © 2008 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. 2:393–414 (2008); DOI: 10.1002/bbb Review: Biomass pyrolysis BV Babu 100 kg/m3 (balsa, bagasse and straw) to 1200 kg/m3 (lignum vitae).11 It is expected that effective physical properties of char should reflect those of virgin biomass and, thus, show significant variation with the feedstock. There has been an increasing interest for thermochemical conversion of biomass and urban wastes for upgrading the energy in terms of more easily handled fuels, namely gases, liquids, and charcoal, in the past decade. The thermochemical conversion of biomass (pyrolysis, gasification, combustion) is one of the promising routes amongst the renewable energy options of future energy. It is a renewable form with many ecological advantages. Thermochemical conversion processes can be subdivided into gasification, pyrolysis, and direct liquefaction. Gasification is a process of conversion of solid carbonaceous fuel into combustible gas by partial combustion. The resulting gas, known as producer gas, is a mixture of carbon monoxide, hydrogen, methane, carbon dioxide and nitrogen. The producer gas is more versatile than the original solid biomass. It is burnt to produce process heat and steam or used in gas turbines to produce electricity.12 In pyrolysis and liquefaction both, feedstock organic compounds are converted into liquid products. In case of liquefaction, feedstock macromolecules compounds are decomposed into fragments of light molecules in the presence of a suitable catalyst. These unstable and highly reactive fragments repolymerize into oily compounds having appropriate molecular weights, whereas in pyrolysis, catalysts are not used and light decomposed fragments are converted to oily compounds through homogeneous reactions in the gas phase. The difference in operating conditions for liquefaction and pyrolysis are shown in Table 2.4 There is a tremendous potential for obtaining renewable energy from biomass and other forms of biowastes. Pyrolysis (conventional and plasma-based) is the route through which useful energy can be obtained from waste. Th is review is a pointer in this direction for focused research in the near future. The overall objectives of this review are: (i) to provide the chronological development in the field of experimental and theoretical (mathematical modeling and simulation) aspects associated with pyrolysis; and (ii) to bring out clearly the present status of the research in the field of conventional and plasma pyrolysis of various biomasses and the existing research gaps, emphasizing the scope and potential. The main areas covered in this review include: pyrolysis, chemical kinetic modeling, heat mass and momentum transfer modeling, simulation of model equations, experimental validation, and plasma-assisted pyrolysis. Pyrolysis The pyrolysis of biomass is a promising route for the production of solid (charcoal), liquid (tar and other organics, such as acetic acid, acetone and methanol) and gaseous products (H2 , CO2 , CO). These products are of interest as they are possible alternate sources of energy. Pyrolysis is a process by which a biomass feedstock is thermally degraded in the absence of oxygen/air. The study of pyrolysis is gaining increasing importance, as it is not only an independent process, but it is also a fi rst step in the gasification or combustion process.13,14 The basic phenomena that take place during pyrolysis are: (i) heat transfer from a heat source, leading to an increase in temperature inside the fuel; (ii) initiation of pyrolysis reactions due to this increased temperature, leading to the release of volatiles and the formation of char; (iii) outflow of volatiles, resulting in heat transfer between the hot volatiles and cooler unpyrolysed fuel; (iv) condensation of some of the volatiles in the cooler parts of the fuel to produce tar; and (v) autocatalytic secondary pyrolysis reactions due to these interactions.7,5–17 Pyrolysis can be used as an independent process for the production of useful energy (fuels) and/or chemicals. Most biomass materials are chemically and physically heterogeneous, and their components have different reactivities and yield different products. The overall process of pyrolysis can be classified into primary and secondary stages. When Table 2. Comparison of liquefaction and pyrolysis. Process Temperature Pressure (MPa) Liquefaction 525–600 5–20 Pyrolysis 650–800 0.1–0.5 © 2008 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. 2:393–414 (2008); DOI: 10.1002/bbb Drying Unnecessary Necessary 397 BV Babu Review: Biomass pyrolysis a solid particle of biomass is heated in an inert atmosphere the following phenomena occur. Heat is first transferred to the particle surface by radiation and/or convection and then to the inside of the particle. The temperature inside the particle increases, causing (i) removal of moisture that is present in the biomass particle; and (ii) the prepyrolysis and main pyrolysis reaction takes place. The heat changes due to the chemical reactions, and phase changes contribute to a temperature gradient as a function of time, which is nonlinear. Volatiles and gaseous products flow through the pores of the particle and participate in the heattransfer process. The pyrolysis reactions proceed with a rate depending upon the local temperature. During the pyrolysis process, the pores of the solid are enlarged, and the solid particle merely becomes more porous because the biomass converts into gases as discussed by Curtis and Miller.18 According to Anthony and Howard,19 the enlarged pores of the pyrolyzing solid offer many reaction sites to the volatile and gaseous products of pyrolysis and favor their interaction with the hot solid. Inside the pyrolyzing particle, heat is transmitted by the following mechanisms: (i) conduction inside the solid particle; (ii) convection inside the particle pores; and (iii) convection and radiation from the surface of the pellet. Depending upon the operating conditions, the pyrolysis process can be divided into three subclasses: conventional pyrolysis (carbonization), fast pyrolysis, and flash pyrolysis. The ranges of the main operating parameters for pyrolysis processes are given in Table 3. Conventional pyrolysis is defined as the pyrolysis that occurs under a slow heating rate. This condition permits the production of solid, liquid, and gaseous pyrolysis products in significant portions. The first stage of biomass decomposition occurs between 395 and 475 K and is called as pre-pyrolysis. During this stage, some internal rearrangement, such as water elimination, bond breakage, appearance of free radicals, and formation of carbonyl, carboxyl, and hydroperoxide groups, takes place.20 The second stage of the solid decomposition corresponds to the main pyrolysis process. It proceeds with a high rate and leads to the formation of the pyrolysis products. During the third stage, the char decomposes at a very slow rate and carbon-rich residual solid forms. If the aim is the production of mainly liquid and/or gaseous products, a fast pyrolysis is recommended. The achievement of fast heating rates requires high operating temperatures, very short contact times, and very fi ne particles. Flash pyrolysis differs strongly from that of conventional pyrolysis performed slowly with massive pieces of wood. Flash pyrolysis gives mostly gaseous products due to the high heating rate and very small particle size.21 Hydropyrolysis (pyrolysis in a hydrogen atmosphere) is also considered to have a potential application in the conversion of biomass to liquids enriched in hydrocarbons.22 Biomass is mainly composed of three constituents which are hemicelluloses, cellulose, and lignin. There are minor amounts of extractives also present. Each component of biomass pyrolyzes at different rates and by different mechanisms and pathways. It is believed that as the reaction progresses, the carbon becomes less reactive and forms stable chemical structures, and consequently the activation energy increases as the conversion level of biomass increases. Cellulose and hemicellulose decomposes over a very narrow temperature range as compared to lignin. The rate and extent of degradation of each of these components depends on the process parameters of reactor type, temperature, and particle size heating rates and pressure.23 Thermal degradation properties of hemicelluloses, cellulose, and lignin can be summarized as follows: Thermal degradation of hemicelluloses > of cellulose > of lignin. The hemicelluloses break down first, at temperatures of 470 to 530 K, and cellulose follows in the temperature range 510 to 620 K, with lignin being the last component to pyrolyze at temperatures of 550 to 770 K.24 Table 3. Range of main operating parameters for pyrolysis processes. Conventional pyrolysis Fast pyrolysis Flash pyrolysis Pyrolysis temperature (K) Parameters 550–950 850–1250 1050–1300 Heating rate (K/s) 0.1–1.0 10–200 < 1000 Particle size (mm) Solid residence time (s) 398 5–50 <1 < 0.2 450–550 0.5–10 < 0.5 © 2008 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. 2:393–414 (2008); DOI: 10.1002/bbb Review: Biomass pyrolysis BV Babu Kinetics of pyrolysis Degradation kinetics of lignocellulosic fuels was studied in either dynamic or static conditions. Static conditions are achieved by maintaining the selected constant temperatures in the pyrolyzing chamber. During dynamic conditions, biomass particles submitted in pyrolyzing chamber experience an increase in temperature with time according to an assigned heating rate. Heating rates highly affect the reaction process. Limitations are encountered in both techniques. It is difficult to maintain higher heating rates in laboratory conditions, those usually achieved in gasification or pyrolysis reactors. On the other hand, in the static analysis, tests are carried out according to two different methodologies to attain the isothermal stage. In the first methodology, the small dynamic stage consists of very slow heating rates to avoid spatial gradients of temperature. In the second methodology, very fast, external, heat-transfer rates to keep short the first dynamic stage are used. However, in the first case, the weight loss is not negligible during heating and the subsequent interpretation of the data may be lacking an important part of the whole process. In the second case, the results may be seriously affected by heat transfer limitations; unless an accurate control of the sample temperature is accomplished. Different classes of mechanisms were proposed for the pyrolysis of wood and other cellulosic materials.25,26 The models are classified into three categories: one-step global models; one-stage multireaction models; and two-stage semiglobal models. The first category of models considers pyrolysis as a single-step first order reaction. Parallel reactions: Virgin biomass Virgin biomass (Volatiles + Gases)1 (Char)1 (2) (3) As shown in Table 4, pyrolysis process is described by means of a one-step global reaction for degradation or devolatilization by many research groups.27–33 Thurner and Mann27 conducted experiments on oak wood of 650 μm in Table 4. Single-step mechanisms for isothermal pyrolysis of wood.27–33 Feedstock (variety, size and mass) Experimental system Thurner and Mann (1981) Oak, 650 µm Tube furnace 573–673 dY = − kY dt ⎛ 106.5 ⎞ k = 2.47 × 106 exp ⎜ − ⎝ RT ⎟⎠ Gorton and Night (1984) Hardwood Entrained flow reactor 677–822 dY = − kY dt ⎛ 89.52 ⎞ k = 1.483 × 106 exp ⎜ − ⎝ RT ⎟⎠ Ward and Braslaw (1985) Wild cherry Tube furnace 538–539 dY = − kV (Y − YC∞) dt YC∞ = 0.25 − 0.3 ⎛ 173.7 ⎞ kV = 11.9 × 1011 exp ⎜ − ⎝ RT ⎟⎠ Wagenear et al. (1994) Pine 100 m–125 µm TGA 553–673 Drop tube 773–873 dY = − kY dt ⎛ 150 ⎞ k = 1.4 × 1010 exp ⎜ − ⎝ RT ⎟⎠ Di Blasi and Branca (2001) Beech < 80 µm, 9 g Tube furnace 573–708 dY = − kY dt ⎛ 141⎞ k = 3.6 × 108 exp ⎜ − ⎝ RT ⎟⎠ Samolada and Vasalos (1991) Fir wood Batch fluid-bed reactor 673–773 dYV = − kV (YV∞ − YV ) dt YV∞ = 0.557 ⎛ 56.48 ⎞ kV = 1.36 × 102 exp ⎜ − ⎝ RT ⎟⎠ Reina et al. (1998) Forest waste, <1000 µm, 25 mg TGA 498–598 dY = − kV (Y − YC∞) dt YC∞ ≅ 0.25 ⎛ 124.87 ⎞ kV = 7.68 × 107 exp ⎜ − ⎟ ⎝ RT ⎠ 973–1173 dY = − kV (Y − YC∞) dt YC∞ ≤ 0.15 ⎛ 91.53 ⎞ kV = 6.33 × 102 exp ⎜ − ⎝ RT ⎟⎠ Reference 300–350 µm 300–425 µm, 2 g Tr (K) Reaction mechanism © 2008 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. 2:393–414 (2008); DOI: 10.1002/bbb Kinetic constants E (kJ/mol), A(s−1) 399 BV Babu Review: Biomass pyrolysis Table 5. Multistep mechanisms for isothermal pyrolysis of wood.36–37 Reference Feedstock (variety, size and mass) Experimental system Barooah and Long (1976) Beech, 400–700 µm, 40 g Batch fluid-bed reactor Tr (K) 523–673 Reaction mechanism Kinetic constants E (kJ/mol), A(s−1) T < 603 K dY = − kIY dt ⎛ Y − YC∞⎞ dY = − k II ⎜ dt ⎝ 1− YC∞ ⎟⎠ n YC∞ = 0.48 − 0.8 ⎛ 18 ⎞ k I = 5.3 × 10−2 exp ⎜ − ⎝ RT ⎟⎠ ⎛ 17 ⎞ k II = 10.67 exp ⎜ − , ⎝ RT ⎟⎠ n=2 T > 603 K ⎛ 84 ⎞ k I = 2.33 × 104 exp ⎜ − ⎝ RT ⎠⎟ ⎛ 115 ⎞ k II = 4 × 109 exp ⎜ − , ⎝ RT ⎟⎠ n=2 Alves and Figueredo (1988) Pine, 180–220 µm, 10 mg TGA 525–860 k V1 YV 1∞ = 0.19, SV 1 ⎯⎯⎯ →G k V2 YV 2∞ = 0.5, SV 2 ⎯⎯⎯ →G kV 3 = 4.3 × 103 exp ( −77 RT ) k kV 4 = 2.9 × 10 exp ( −146 RT ) k kV 5 = 5.1 × 106 exp ( −139 RT ) k kV 6 = 3.2 × 105 exp ( −130 RT ) V4 YV 4∞ = 0.03, SV 4 ⎯⎯⎯ →G V5 YV 5∞ = 0.02, SV 5 ⎯⎯⎯ →G V6 YV 6∞ = 0.02, SV 6 ⎯⎯⎯ →G Secondary interactions: (Volatiles + Gases)1 + (Char)1 (Volatiles + Gases)2 + (Char)2 (4) The second category of models discuss those mechanisms, which consider simultaneous and competing first order reactions in which virgin wood decomposes into different 400 kV 2 = 2 × 109 exp ( −146 RT ) k V3 YV 3∞ = 0.02, SV 3 ⎯⎯⎯ →G tube furnace reactor for the temperature range of 573–673 K. Gorton and Night28 performed experiments on hardwood of the size 300–350 μm in entrained flow reactor for the temperature range of 677–822 K. Ward and Braslaw,29 Wagener et al.30 Di Blasi and Branca,31 Samolada and Vasalos,32 and Reina et al.33 performed thermal degradation studies on various biomasses and of size less than 1 mm. The value of activation energy is least (56.48 kJ/mol) for fir wood reported by Samolada and Vasalos32 and maximum for wild cherry (173.7 kJ/mol) reported by Ward and Braslaw.29 kV 1 = 7 × 104 exp ( −83 RT ) constitutes of pyrolysis products, namely, tar, char, and gases (Reactions (2) & (3)). The third class of models considers pyrolysis to be a two-stage reaction, in which the products of the first stage break up further in the presence of each other to produce secondary pyrolysis products. Such models are presented for wood by Koufopanos et al.34,35 (Reactions (2), (3) & (4)). Koufopanos et al.34,35 carried out isothermal mass change determination of beech wood, olive husks, hazelnut shells and corn cobs to obtain the kinetic data for the proposed scheme. It is shown that the rate of pyrolysis of one biomass type could be represented by the sum of the corresponding rates of the main biomass components (cellulose, hemicellulose and lignin). It is also reported that pyrolysis of lingocellulosic materials of size less than 1 mm is kinetically controlled and, for larger particles, kinetic equations are required to be coupled with equations describing the transport phenomena.34,35 Barooah and Long36 performed © 2008 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. 2:393–414 (2008); DOI: 10.1002/bbb Review: Biomass pyrolysis the pyrolysis of beech wood in a batch fluid-bed reactor for a particle size of 400–700 μm (Table 5). A kinetic model based on a two-stage process in the temperature range 523–673 K is proposed and validated. Two sets of kinetic parameters (activation energies of 17–115 kJ mol−1) are needed, depending on a limit temperature of 603 K.36 Alves and Figueredo37 conducted TGA experiments on pinewood of size 220 μm covering the temperature range of 525–860 K. Six parallel reactions corresponding to different volatile fractions are proposed by Alves and Figueredo.37 The first two, quantitatively more important, were associated with hemicellulose and cellulose, respectively (activation energies of 83 and 146 kJ mol−1). The other components were assumed to correspond mainly to parts of the lignin macromolecule (activation energies between 60 and 130 kJ mol−1). The highly different reaction mechanisms and kinetic constants proposed indicate that further analysis is needed about the multistep degradation kinetics of wood under isothermal conditions. The scheme of reactions of Koufopanos’ models is adapted by Jalan and Srivastava 38–40 and Babu and Chaurasia.13 Chan41 proposed a mechanism where volatiles and tar formed by primary pyrolysis undergo secondary pyrolysis. The other primary reactions of formation of char and gas from wood are parallel and competing with the tar formation reaction. Babu and Chaurasia7,12–17 did extensive modeling and simulation on pyrolysis. The kinetic scheme proposed by Koufopanos et al.34 for the pyrolysis of biomass based on the two-stage model is accepted and validated. The model proposed by Babu and Chaurasia15 includes kinetic and heat-transfer effects for the shrinking biomass particle. Th is model was again improved to incorporate simultaneous effects of kinetics and transport of heat, mass and momentum.16 Di Blasi42 proposed a mathematical model, which includes transport phenomena and chemical reactions for the pyrolysis of thermoplastic polymers (polyethylene). It was found that depolymerization and melting are followed by devolatilization. Surface regression, property variation, heat convection and conduction were considered in the proposed model. Simulations were carried out for external heating conditions corresponding to fi xed-bed reactors, hot-plate contact and fi re-level radiation exposures. BV Babu Chao-Hsiung et al.43 performed the thermogravimetric studies of paper mixtures in municipal solid waste (MSW). The pyrolysis kinetics of a mixture of the four principal papers (uncoated and coated printing/writing papers, newsprint, and tissue paper) in MSW was investigated. The experiments were carried out in a nitrogen environment over the temperature range of 450 to 900 K at various constant heating rates of 1, 2, and 5 Kmin–1. The pyrolysis of a paper mixture is described by a two reaction model as described below: Papers Intermediates Intermediates + Volatiles Solid residues + Volatiles (5) (6) The experimental results were satisfactorily fitted by the proposed chemical reaction kinetic equations. Balci et al.44 performed the thermogravimetric experiments for the hazelnut shell and other lignocellulosic biomasses, and proposed several kinetic models. In these kinetic models, an exponential decrease of solid reactivity with respect to conversion level is proposed and the rate expression based on first-order decomposition of the reactive solid is defined in terms of fractional conversion. Arrhenius relation of rate constant is replaced with an expression, where rate constant is expressed as a function of extent of reaction. Demirbas45 performed the thermogravimetric experimental runs and presented the weight-loss data for different particle sizes of ground hazelnut shell and for various heating rates. An experimental technique comprising a simplified, fast pyrolysis device for obtaining the pyrolysis products and kinetic parameters is presented. The effects of heating rate, particle size, reaction temperature and catalyst are studied by performing the experiments. Kinetic analysis has also been carried out but the expression for the kinetic constants with respect to temperature is not developed, and the experimental data validation with theoretical models for these experiments are not reported in the literature. Experimental and modeling studies have been conducted on pyrolysis by many researchers.7,12–17,21,34,35,46–49 Kinetic modeling of lignocellulosic biomass by method of least squares is performed by Varhegyi et al.49 by using thermogravimetry data. Experiments are performed on large wood particles and a mathematical model is presented for the packed-bed pyrolysis.50 Thermogravimetric data has been generated to study the kinetics of isothermal degradation of wood.51 © 2008 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. 2:393–414 (2008); DOI: 10.1002/bbb 401 BV Babu Review: Biomass pyrolysis The kinetic model developed by Balci et al.44 is modified and used for the hazelnut-shell biomass of 0.180 mm by Sheth and Babu.52 Instead of apparent decomposition rate expression, the kinetic scheme proposed by Koufopanos et al.34,35 and validated by many researchers for various biomasses, is applied. Model simulation results are validated with the data reported in the literature.45 The proposed model of the study includes the rate of change of activity with respect to solid reactant conversion in pyrolysis of hazelnut-shell biomass. Reaction rate constant is expressed as a function of extent of reaction, which has replaced the Arrhenius relation of rate constant with temperature. To find kinetic parameters of the modified model, an objective function based on least square error between experimental data and simulated results has to be minimized. A population based search algorithm, differential evolution (DE), which is simple and robust and has proven successful record, is employed for optimization in the present case. Equations in Table 6 show the four different models developed by Sheth and Babu.52 Model-1 assumes the Arrhenius Table 6. Mathematical model for kinetic parameter estimation. Koufopanos et al. (1991) mechanism Virgin biomass B ( n1 order decay) Reaction 1 Reaction 2 Reaction 3 ( Volatile + Gases)1 + (Char)1 (Volatile + Gases)2 + (Char)2 ( n3 order decay) ( n2 order decay) Residual weight fraction ( W) calculation (n1 = n2 = n3 =1) W = B + C1 (7) dB = − ( k1 + k 2 ) B dt (8) dC1 = k1B dt (9) dW = − k1B dt (10) T = (HR)t + T0 (11) Residual weight fraction (W) variation with temperature ( T ) dW 1 = − k1B dT HR (12) dB 1 = − ( k1 + k 2 ) B dT HR (13) Initial Conditions (at time t=0) T0 = 325 K; B = 1.0; C1 = 0.0; G1 = 0.0 (14) Arrhenius relation of kinetic rate constants with temperature ( Model 1) ⎛ −E ⎞ k1 = A1 exp ⎜ 1 ⎟ ⎝ RT ⎠ (15) ⎛ −E ⎞ k 2 = A2 exp ⎜ 2 ⎟ ⎝ RT ⎠ (16) Objective function ( Model 1) ( ) n ( F A1, E1, A2 , E2 = ∑ Wexp, j - Wcal, j 402 j =1 ) 2 © 2008 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. 2:393–414 (2008); DOI: 10.1002/bbb (17) Review: Biomass pyrolysis BV Babu Table 6. Mathematical model for kinetic parameter estimation. (continued.) Model 2 ( decrease of frequency factor of pyrolysis rate constants with conversion) ⎛ −E ⎞ k1 = A1 1− z n+1 exp ⎜ 1 ⎟ ⎝ RT ⎠ (18) ⎛ −E ⎞ k 2 = A2 1− z n+1 exp ⎜ 2 ⎟ ⎝ RT ⎠ (19) ) ( ) ( Model 3 ( increase of activation energy of pyrolysis with conversion) ⎡ ⎛ 1+ β ' Tz ⎞ ⎤ k1 = A1 exp ⎢ − E1 ⎜ ⎝ RT ⎟⎠ ⎥⎦ ⎣ (20) ⎡ ⎛ 1+ β ' Tz ⎞ ⎤ k 2 = A2 exp ⎢ − E2 ⎜ ⎝ RT ⎟⎠ ⎥⎦ ⎣ where β ' = (21) βR E (22) Model 4 ( increase of activation energy of pyrolysis with conversion) ⎡ ⎛ 1+ β ' Tz n+1 ⎞ ⎤ k1 = A1 exp ⎢ − E1 ⎜ ⎟⎠ ⎥ RT ⎝ ⎣ ⎦ (23) ⎡ ⎛ 1+ β ' Tz n+1 ⎞ ⎤ k 2 = A2 exp ⎢ − E2 ⎜ ⎟⎠ ⎥ RT ⎝ ⎣ ⎦ (24) where ⎛ β ⎞R β' = ⎜ ⎝ n + 1⎠⎟ E (25) Objective function ( Models 2 to 4) n ( F ( A1, E1, A2 , E2 , β, n) = ∑ Wexp, j − Wcal, j j =1 ) relation of kinetic rate constant variation with temperature (Eqn (7) to Eqn (16)). Equation (16) denotes the objective function that is the square of error between the experimental data reported by Demirbas 45 and model predicted values. Models 2 to 4 are based on the fact that the activity of solid reactant is expected to decrease with the extent of reaction due to the changes in chemical and pore structure of solid. Using DE algorithm, 53,54 the objective function (Eqn (17) or (26)) is minimized and the global optimum set of kinetic parameters is found out. To fi nd the theoretical value of residual weight fraction (W), forward fi nite difference technique is applied to Eqns (12)–(16) for Model 1. For Model 2, the theoretical value of residual weight fraction (W) is found (26) by applying forward finite difference technique to Eqns (12)–(14) and Eqns (18) and (19). Equations (20) and (21) are used to fi nd the residual weight fraction of the biomass for Model 3 along with Eqns (12)–(14). For values of theoretical value of W in Model 4, Eqns (23) and (24) are used in combination with Eqns (12)–(14). Initial conditions used to solve the above-mentioned fi rst-order differential equations are given by Eqn (14) in Table 6. Simulations are performed to fi nd the kinetic parameters of reaction 1 and reaction 2 (A1, E1, A2 , E2 , n, β ) for Model 1 to Model 4 for heating rates of 10, 25 and 40 K/s for the ground-hazelnut-shell biomass sample of 0.180 mm size. Figure 2 shows that the Model 3 fits better and gives minimum objective function value for the heating rate of 40 K/s. © 2008 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. 2:393–414 (2008); DOI: 10.1002/bbb 403 BV Babu Review: Biomass pyrolysis 1.1 Expt Data Model 1 Predicted data Model 2 Predicted data Model 3 Predicted data Model 4 Predicted data 1.0 REsidual Weight Fraction 0.9 0.8 0.7 0.6 0.5 0.4 0.3 300 400 500 600 700 800 900 1000 Temperature (K) Figure 2. Experimental and theoretical residual weight fraction for various models (heating rate = 40 K/s). Modeling of biomass pyrolysis Several researchers have developed the mathematical models for biomass pyrolysis. Fan et al.55 developed a model for pyrolysis process, which includes heat and mass transfer effects in the particle. The reaction, however, is considered to be first order with respect to the initial particle concentration. The concentration of products cannot be analyzed from the above model, as the secondary reactions are not considered. Miyanami et al.56 incorporated the effect of heat of reaction in the above model. In the Bamford et al.57 model, the equation for heat conduction in a pyrolyzing solid is combined with that for heat generation, assuming first order kinetics. However, the effect of density as a function of time has not been considered in the above model. This model is modified by Kung58 in order to incorporate the effects of internal convection and variable transport properties. However, no specific kinetic mechanism is suggested to predict the concentration of various components produced during the pyrolysis process. Kansa et al.59 included the momentum equation for the motion of pyrolysis gases within the solid. But, a suitable kinetic mechanism has not been utilized by them (secondary reactions are not considered), and the solution to the heat and momentum balance equation is based on arbitrary boundary conditions. Pyle and Zaror60 used the Bamford et al. 57 model and 404 dimensionless groups to define the relative importance of the internal and external heat transfer and of the intrinsic pyrolysis kinetics. They utilized the first order kinetic model based on the density of initial biomass. In the model of Koufopanos et al.35 the effect of density as a function of time is not considered while solving the heat transfer equation. Jalan and Srivastava38 have solved the heat transfer equation by neglecting the effect of specific heat and thermal conductivity of char, which are the functions of temperature as reported by Koufopanos et al.34,35 The convective heat transfer coefficient is a function of the Reynolds and Prandtl numbers and is given by h = 0.322 ( k l ) Pr1/3 Re0.5 W/m 2 K, as reported by Koufopanos et al.35 Jalan and Srivastava, 38 however, have considered that the value of h is constant at 0.322 W/m 2 K, neglecting the effect of other parameters. Di Blasi25,61,62 pointed out that a detailed transport model incorporating the kinetics, heat, and mass transfer effects are necessary to predict the effects of the widely variable physical properties (density, thermal conductivity, specific heat capacity) in the pyrolysis of biomass. However, she used a different kinetic scheme wherein the active cellulose is considered to be formed as an intermediate product. But as pointed out by Koufopanos et al.35 it is very difficult to define physically the components or composition of the intermediates, and consequently it is not possible to measure their concentration experimentally in order to test the model rigorously. Babu and Chaurasia13 carried out the pyrolysis study on single solid particle for a wide range of temperature from 303–2700 K and of particle diameter from 0.0005–0.026 m. It is found that as the particle size increases, the time required for completion of pyrolysis at a certain pyrolysis temperature and the effect of secondary reactions increase. It is observed that, for particle sizes below 1 mm, the process is controlled by the primary pyrolysis reactions and, possibly, by the external heat transfer. For particles greater than 1 mm, heat transfer, primary pyrolysis and secondary pyrolysis control the pyrolysis process. Babu and Chaurasia13 estimated the optimum parameters in the pyrolysis of biomass for both nonisothermal and isothermal conditions. The modeling equations are solved numerically using the fourth-order Runge–Kutta method over a wide range of heating rates (25–360 K/s) and temperatures (773–1773K). The simulated © 2008 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. 2:393–414 (2008); DOI: 10.1002/bbb Review: Biomass pyrolysis results are compared with those reported in the literature and found to be in good agreement qualitatively in the range of operating conditions covered. The final pyrolysis time first decreases at lower values of net heating rate or temperature and then increases as net heating rate or temperature is further increased, providing an optimum value of net heating rate or temperature at which fi nal pyrolysis time is minimum.13 The mathematical model to describe the pyrolysis of a single solid particle of biomass is modified by incorporating the heat transfer equation with the chemical kinetics equations in the further study carried out by Babu and Chaurasia.14 The dependence of convective heat transfer coefficient on Reynolds number and Prandtl number is incorporated in the model. A fi nite difference method using a pure implicit scheme is used for solving the heat transfer equation and the Runge–Kutta fourth-order method for the chemical kinetics equations. The model equation is solved for cylindrical pellets, spheres and slab geometries of equivalent radius ranging from 0.00025 to 0.013 m and temperature ranging from 303 to 1000K. The simulated results obtained using this modified model, are in excellent agreement with the experimental data, much better than the agreement with the earlier models reported by Pyle and Zaror.60 Babu and Chaurasia15 studied the effect of convective heat transfer and orders of reactions on pyrolysis of biomass particle using the model developed in their previous studies.13 The wide ranges of temperature (303–2700 K) and pellet diameters (0.0005–0.026 m) are considered. It is found that the pyrolysis is faster for zeroth order as compared to first order of reaction 1, as the rates are independent of initial biomass concentration for zeroth order. The effects of the parameters such as thermal conductivity, reactor temperature and particle size on product concentrations are analyzed.48 To describe the chemical process of the pyrolysis completely, an unsteady state, one-dimensional, variable property model of transport phenomena, including heat convection, conduction and radiation, volatiles and gas transport diff usion and convection and momentum transfer is required. This generalized reference model is developed by Babu and Chaurasia16 in their subsequent study of pyrolysis. A finite difference pure implicit scheme utilizing a Tri-Diagonal Matrix Algorithm (TDMA) is employed for BV Babu solving the heat transfer and mass transfer model equations. A Runge–Kutta fourth-order method is used for the chemical kinetics model equations. Simulations are performed considering different geometries of equivalent radius ranging from 0.0001 to 0.017 m and temperatures ranging from 303 to 2800 K. The results obtained using these improved models are in excellent agreement with the experimental data of Pyle and Zaror,60 much better than the agreement with earlier models reported in the literature.38,57 The effects of the heat of reaction on the biomass conversion, concentration, and temperature profi le in the particle have been analyzed based on the improved model. The variation in temperature profi le and concentration profi le for exothermic and endothermic pyrolysis reaction is explained by using heat of reaction number. Effects of the most important thermal and thermodynamic properties (thermal conductivity, heat transfer coefficient, emissivity and heat of reaction number) of the feedstock on the convective-radiant pyrolysis of biomass fuels are also carried out by Babu and Chaurasia.7 Sensitivity analysis is conducted to find the most dominant properties affecting the pyrolysis and found that the highest sensitivity is associated with the emissivity and thermal conductivity of the biomass.7 Simulations are carried out for different geometries considering the equivalent radius ranging from 0:0000125 m to 0:011 m, and the temperature ranging from 303 K to 2100 K.15 Effects of heating conditions, density of biomass, product yields and conversion on pyrolysis of biomass fuels is studied and found that the yield of (char)1 increases while the yield of (volatile and gases)1 decreases as the particle thickness is increased. There is no effect of density of biomass on both the primary and secondary reaction products. The conversion time does not depend on the density of biomass and is nearly constant for complete conversion. Complete conversion of pyrolysis occurs at successively shorter times as the heating rate is increased. The time required for complete conversion of pyrolysis is the highest for the slab and lowest for the sphere.47 The impact of shrinkage on pyrolysis of biomass particles is studied employing a kinetic model coupled with a heat transfer model using a practically significant kinetic scheme consisting of physically measurable parameters.17 The numerical model is used to examine the impact of shrinkage © 2008 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. 2:393–414 (2008); DOI: 10.1002/bbb 405 BV Babu Review: Biomass pyrolysis on particle size, pyrolysis time, product yields, specific heat capacity and Biot number considering cylindrical geometry. Finite difference pure implicit scheme utilizing TDMA is employed for solving heat transfer model equation. Runge– Kutta fourth-order method is used for chemical kinetics model equations. Simulations are carried out for radius ranging from 0.0000125 to 0:05 m, temperature ranging from 303 to 900 K and shrinkage factors ranging from 0.0 to 1.0.17 It is found that the temperature profi le of the particle changes due to increased density and decreased distance across the pyrolysis region. The magnitude of the temperature gradient is more for shrinking particles as compared to non-shrinking particles. Shrinkage affects the pyrolysis time in thermally thick regime. The pyrolysis conversion process is fast for shrinking particles as compared to nonshrinking particles. The modeling and simulation of the above process is coupled with the optimization of a nonlinear function using DE to find the optimal time of pyrolysis and heating rate under the restriction on concentration of biomass. It serves as the input to the coupled ordinary differential equations to find the optimum values of volatiles and char using Runge-Kutta fourth-order method. In the present study, therefore, the model developed and modified by Babu and Chaurasia7,12–17 using physically measurable parameters and a practically explainable kinetic scheme, incorporating the convective and diff usion effects is presented. Model description of biomass pyrolysis Babu and Chaurasia17 proposed three models for the pyrolysis of biomass under two categories namely, (i) generalized reference model (Model I), and (ii) Simplified models (Model II and Model III). The three models are presented here briefly for clarity and continuity. Generalized reference model (Model I) The generalized model incorporated all the possible effects of kinetics, heat transfer, mass transfer, and momentum transfer. The assumptions made in developing this model are as follows: (1) The thermal and transport properties (porosity, thermal conductivity, specific heat, mass diff usivity) vary with the conversion level. 406 (2) Heat transfer occurs by all the three modes (i.e. conduction, convection and radiation). (3) Gas-phase processes occur under unsteady-state conditions. (4) Transport of mass takes place by convection and diff usion of volatile species. (5) Pressure and velocity vary along the porous sample. (6) Local thermal equilibrium exists between solid matrix and the flowing gases. (7) The system is one-dimensional. (8) No moisture content and no particle shrinkage. Utilizing the kinetic scheme as described by Koufopanos et al.35 and with the assumptions as stated above, the generalized model (Model I) is obtained and reported in Table 7. The equations shown in Table 7 are written in dimensionless forms with the help of dimensionless groups given in Babu and Chaurasia.17 This generalized model, consisting of Eqns (38)–(44), which is the most comprehensive one, is named as Model I (generalized reference model). Simplified models These simplified models include additional assumptions other than those in the generalized reference model (Model I). Many times, in practical situations, the generalized models may not give good predictions. In such cases, there is a need to relax some of the assumptions made in the generalized models. Starting from the generalized model, the following two simplified models are proposed by Babu and Chaurasia17 for specific cases. First simplified model (Model II) The first simplified model (Model II) is proposed by making an additional assumption that there is no bulk motion contribution (i.e. convective transport is neglected) to the temperature profile and the product-yield predictions. In this treatment, a conservation equation for the mass concentration of (gases and volatiles)1 (Eqn (39)) is modified by neglecting the second term on left-hand side. Hence, the first simplified model (Model II) consists of Eqns (38)–(49) and (52). Second simplified model (Model III) The second simplified model (Model III) is proposed on the following two assumptions concerning the practical © 2008 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. 2:393–414 (2008); DOI: 10.1002/bbb Review: Biomass pyrolysis BV Babu Table 7. Mathematical model. Koufopanos et al. (1991) mechanism Virgin biomass B ( n1 order decay) Reaction 1 Reaction 2 ( Volatile + Gases)1 + (Char)1 ( n2 order decay) Reaction 3 (Volatile + Gases)2 + (Char)2 ( n3 order decay) Particle model Mass conservation for biomass, (gases and volatiles)1 (char)1, (gases and volatiles)2 and (char)2: ∂ CB n n = − k1CB1 − k 2 CB1 ∂t (27) ⎛ b − 1 ∂ CG1 ∂ 2 CG1 ⎞ ∂ (CG1ε ′′ ) ∂ (CG1u ) n n n + k1CB1 − ε ′′ k 3 CG21CC31 + = DeG1 ⎜ + ∂t ∂r ∂r ∂ r 2 ⎠⎟ ⎝ r (28) ∂ CC1 n n n = k 2 CB1 − k 3 CG21CC31 ∂t (29) ∂ CG2 n n = k 3 CG21CC31 ∂t (30) ∂ CC 2 n n = k 3 CG21CC31 ∂t (31) Enthalpy: ⎛ b − 1 ∂ T ∂ 2T ⎞ ⎛ ∂C ⎞ ⎛ ∂ρ ⎞ ∂ ∂T + ( − ⌬H ) ⎜ − ⎟ + − ⎜ DeG1 G1 ⎟ CpG1 Cp ρT = k ⎜ ⎝ ∂t⎠ ∂r ⎠ ∂t ∂r ⎝ r ∂ r ∂ r 2 ⎟⎠ ⎝ ( ) (32) Initial conditions: (33) t = 0; CB = CB0 , CG1 = CC1 = CG2 = CC 2 = 0, T(r ,0) = T0 Particle boundary conditions: t > 0; r = 0, ∂ CG1 = 0, ∂r t > 0; r = R, ⎛∂C ⎞ DeG1 ⎜ G1 ⎟ = k mG1 ( CG10 − CG1 ) ⎝ ∂r ⎠ t > 0; r = R, ⎛ ∂T ⎞ = h (Tf − T ) + σε Tf4 − T 4 k⎜ ⎝ ∂ r ⎟⎠ r = R ⎛ ∂T ⎞ =0 ⎝⎜ ∂ r ⎠⎟ r =0 ( (34)–(35) (36) ) (37) Dimensionless forms of equations (1)–(11): ∂ CB n n = − k1C B1 − k 2 C B1 ∂t (38) n ε ′′ n n 2 3 1 ∂ CG1 uR ∂ CG1 DG1 ⎛ b − 1 ∂ CG1 ∂ 2 CG1 ⎞ R 2 k1C B ε ′′R 2 k 3 CG1CC1 + = + + − ⎜ ⎟ α α Le ⎝ x ∂ x ∂τ α ∂x ∂ x2 ⎠ (39) ∂ CC1 n n n = k 2 C B1 − k 3 CG21CC31 ∂t (40) ∂ CG 2 n n = k 3 CG21CC31 ∂t (41) © 2008 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. 2:393–414 (2008); DOI: 10.1002/bbb 407 BV Babu Review: Biomass pyrolysis Table 7. Mathematical model. (continued.) ∂ CC 2 n n = k 3 CG21CC31 ∂t (42) ∂θ b − 1 ∂θ ∂ 2θ Q ′′ R 2 k1 1 ⎛ ∂ CG1 ⎞ ∂θ = + + + DG1 C pG1C B0 x ∂ x ∂ x2 Le ⎜⎝ ∂τ α ∂ x ⎟⎠ ∂x (43) τ = 0; C B = 1, CG1 = CC1 = CG2 = CC 2 = 0, θ (x,0) = 1 (44) τ > 0; x = 0, ∂ CG1 = 0, ∂x ∂θ =0 ∂x τ > 0; x = 1, ⎛ ∂ CG1 ⎞ DG1 ⎜ = Sh( CG10 − CG1 ) ⎝ ∂ x ⎟⎠ (47) τ > 0; x = 1, ∂θ = −θ BiM ∂x (48) (45)–(46) Koufopanos et al. (1991) correlation: h = 0.322 ( k l ) Pr 1/ 3 Re0.5 (49) Darcy law and state equation: φ ∂p µ ∂x (50) p = CG1Rc T Wm (51) u=− Other relations: ε ′′ = ε 0 ′′ + γ (1− C B ), φ = ηφB + (1− η )φC1, η = CB CB0 (52)–(54) Conversion of biomass: C B0 − ⎡⎢⎛⎜ ∑ CB ⎞⎟ M X= ⎣⎝ i = 1 ⎠ ⎤ ( M +1) ⎥ ⎦ (55) C B0 applications: (i) The basic mode of transfer inside the solid particle in the process of pyrolysis is by conduction heat transfer only; and (ii) the effect of porosity of the solid particle is negligible. Based on these assumptions, the conservation equation for the mass concentration of (gases and volatiles)1 (Eqn (39)) and heat transfer model (Eqn (43)) become: ∂ C G1 n n n = k1 C B1 − k3 C G21 C C31 ∂t (56) ∂θ b − 1 ∂θ ∂ 2θ Q n R 2 k1 = + + ∂τ α x ∂x ∂x2 (57) Thus, the second simplified model (Model III) consists of Eqns (38), (56), (40)–(42), (57), (44), (46), (48), and (49). 408 Interestingly, this is similar to the model proposed by the Babu and Chaurasia in their earlier study,13 which means that the generalized reference model reduced to the model proposed by Babu and Chaurasia13 under specific conditions. Numerical solution and simulation Equations (39) and (43) along with the initial and boundary conditions given by Eqns (44)–(50) were solved numerically by finite difference method using pure implicit scheme.17 The pure implicit scheme is an unconditionally stable scheme, i.e. there is no restriction on the time-step in sharp contrast with the Euler and Crank-Nicholson method as discussed by Ghoshdastidar.63 The Eqns (38)–(43) are solved simultaneously. Equations (38), (40), (41), and (42) are solved by the Runge-Kutta fourth-order method with both the fi xed-step © 2008 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. 2:393–414 (2008); DOI: 10.1002/bbb Review: Biomass pyrolysis BV Babu size and the variable-step size. It is found that the RungeKutta fourth-order variable-step-size method (RKVS) is faster than the Runge-Kutta fourth-order method with fi xed-step size (RKFS), as discussed by Babu and Angira.64 The RKVS method, however, does not give the solution for a particular and fi xed interval of time. The discretized form of Eqns (39) and (43) were solved by TDMA, also known as the Thomas Algorithm. Figure 3 shows the conversion profi le as a function of time with the cylindrical pellet of radius 0.00915 m and fi nal temperature of 679 K. The model developed is in better agreement for experimental data of Alves and Figueiredo65 also when compared with the model of Liliedahl and Sjöström.66 It overpredicts the conversion at higher values of the pyrolysis time. This may be due to the fact that while developing the model, Liliedahl and Sjöström66 did not consider the variation of thermal conductivity and the specific heat capacity of biomass with temperature. Measurements of product distribution for different sized, single, cellulose particles are not available to make quantitative comparisons with the model predictions. However, cellulose pyrolysis in the fluid-bed and entrained-flow reactors67 and in low-temperature vacuum-tube furnace 68 is considered for comparison and some conclusions are drawn. To this end, the experimental data have been replotted together with the simulation results, obtained for a particle half-thickness of 0.0000125 m (thermally thin regime) as sizes of about 100 μm by Scott et al.66 are used, it can be said that the intraparticle resistance to heat transfer is negligible. As shown, the match between the model and the experimental data is very good. Babu and Chaurasia17 carried out simulations for the temperature ranging between 303 K and 2100 K and the equivalent particle radius ranging between 0.0000125 m and 0.011 m. The pyrolysis rate was obtained by considering two parallel primary reactions and a third, secondary reaction between the volatile and gaseous products and char. It is found that the secondary reactions are responsible for carbon enrichment of the fi nal residual. The effects of the parameters, such as heat of reaction number, thermal conductivity, heat transfer coefficient, emissivity, and reactor temperature, were analyzed. The results obtained from the model13 were in good agreement with many experimental results60,65,67,68 as compared to the model developed by the earlier researchers.38,59 It is found that the production of (char)1 is favoured by the endothermic reactions while the production of (volatile and gases)1 is favoured by the exothermic reactions. It is also found that the conversion time becomes successively longer as the thermal conductivity of biomass increases and/or emissivity decreases, thus affecting the reactor throughput. It is observed that the feedstocks with lower thermal conductivity produce a gas of LEGEND 100 100 Alves & Figueiredo (1989) (Experimental) Babu & Chaurasia (2003a) Liliedahl & Sjostrom (1998) 90 80 90 80 70 70 60 60 Yield (%) Conversion (%) shown in Fig. 4. Since in both the experiments, very thin particles (powder) by Shafi zadeh et al.68 and the particle 50 40 50 40 30 30 20 20 10 10 0 0 0 100 200 300 400 500 600 Time (s) Babu & Chaurasia (2003a) Shafizadeh et al. (1979a) (Experimental) Scott et al. (1988) (Experimental) CHAR 600 650 700 750 800 850 900 Temperature (K) Figure 3. Conversion profile as a function of time with cylindrical Figure 4. Average char yield as a function of temperature for particle pellet (R = 0.00915 m, T0 = 303 K, Tf = 679 K). half-thickness of 0.0000125 m. © 2008 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. 2:393–414 (2008); DOI: 10.1002/bbb 409 BV Babu Review: Biomass pyrolysis better quality for a fi xed particle size. Babu and Chaurasia17 also performed sensitivity analysis for most of the variables and it is found that convective heat transfer coefficient is the least sensitive parameter and sensitivity for all the parameters is highest for the slab geometry and is lowest for the spherical geometry. The results obtained by Babu and Chaurasia17 have a lot of practical importance and physical significance in industrial pyrolysis applications. The results are also important and useful for design of biomass gasifiers, reactors, etc. Thermal plasma pyrolysis Thermal plasma pyrolysis can be described as the process of reacting a carbonaceous solid with limited amounts of oxygen at very high temperature to produce gas and solid products. In the highly reactive plasma zone, there is a large fraction of electrons, ions and excited molecules together with the high-energy radiation. When carbonaceous particles are injected into plasma, they are heated very rapidly by the plasma; and the volatile matter is released and cracked giving rise to hydrogen and light hydrocarbons such as methane and acetylene.69 There are four stages that can be distinguished in the thermal plasma pyrolysis process: Stage 1: A very fast heating of the particles as a result of their heat exchange with the plasma jet. Stage 2: An explosive liberation of volatile matter from the particles. Stage 3: A very quick gasification of the homogeneous phase and rapid heat and mass exchange. Stage 4: Further gasification of char particles with various gaseous components. A reaction scheme proposed by Huang et al.70 for rubber pyrolysis in a dc arc plasma can be divided in four stages as described below: In Stage 1, primary pyrolysis reactions take place and the volatile matter is released including heavy hydrocarbons (tar), light hydrocarbons, and other gaseous components, leaving behind solid char. Rubber → char + heavy hydrocarbons + light hydrocarbons + gas (H2 ,CO,CH4 ,C 2H2 ,C 2H4 , etc.) (58) 410 In Stage 2, tar gets cracked and light hydrocarbon may also decompose. heavy hydrocarbons → light hydrocarbons + gas (H2 ,CO,CH4 ,C 2H2 ,C 2H4 , etc.) (59) light hydrocarbons → H2 +CH4 +C 2 H2 +C 2 H4 +C n Hm (60) In Stage 3, light hydrocarbons may further decompose. This stage could be replaced by quench technology in order to achieve certain technical purposes such as monomer recovery. In Stage 4, addition of water/steam could be effectively used to promote syngas (H2 and CO) production. char + H2O → CO + H2 + solid residue (61) This could be one of the reasons for the observation that H2 and CO concentrations were increased, and solid yield decreased with steam injection. The solid residue includes the inorganic tire component, carbon black fi ller, and carbonaceous deposit.70 Nema and Ganesh Prasad71 proposed following reactions for the plasma pyrolysis of simulated medical waste (containing cellulose and polyethylene). C6H10O5 + heat → CH4 + 2CO + 3H2O + 3C (62) [–CH2 – CH2 –]n + H2O + heat → xCH4 + yH2 + zCO (63) High temperature combined with the high heating rate of the plasma results in the destruction of organic waste, giving rise to a gas and a solid residue with varied properties depending on the feed characteristics and operating conditions.72 Reaction mechanisms of plasma-assisted pyrolysis The pyrolysis mechanisms of polymer molecules, which may comprise tens of thousands of atoms, are very complex. Pyroly tic reactions have been broadly classified into four groups: random main-chain scission, depolymerization, carbonization, and side-group reactions. Random main-chain scission is defined as the breaking of the © 2008 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. 2:393–414 (2008); DOI: 10.1002/bbb Review: Biomass pyrolysis main chain to produce smaller molecules of random sizes. Depolymerization is defi ned as the successive removal of monomer units from the chain and leads to the formation of free radicals and chain reactions. Carbonization and sidegroup reactions include those reactions which lead to crosslinking, straight-chain-polymer formation by elimination of side chains, cyclization, and aromatization by dehydrogenation. According to free-radical chain-reaction theory, both chain scission and depolymerization mechanisms involve initiation, propagation, chain transfer, and termination reactions. Based on the standard Gibbs free-energy changes for the reactions, it is found that energy requirement for carbon– carbon bond cleavage is less than that for dehydrogenation. At a given temperature, chain scission of C–C bonds at the ends of molecules is more probable than at the center of the molecule. Removal of hydrogen by breaking C-H bond from CH3, C2H5, n-C3H7 requires 435.2 kJ/mol, 410 kJ/mol and 408.4 kJ/mol of energy respectively, whereas to remove hydrogen from CH2=CHCH2 requires only 363.2 kJ/mol of energy. Removal of CH3 by breaking C-C bond from CH3, C2H5, n-C3H7 requires 369.9 kJ/mol, 353.6 kJ/mol and 355.2 kJ/mol of energy respectively, whereas to remove CH3 from CH2=CHCH2 requires only 307.9 kJ/mol of energy.73 Based on the bond dissociation energies of C–C and C–H bonds, it is found that the C–C and C–H bonds to the allylic carbon are weaker than the corresponding bonds in a pure saturated chain. These bonds are β-bonds with respect to the double bond and their scission is known as β-scission. All chain ends of heavy molecular weight polyethylene have β-bond. Collisions between the polymer molecules and electrons and ions from the plasma initiate the β-scission process in plasma reactor. Propagation occurs through a series of reactions which convert the polymer fragments into reactants and, subsequently, to final products through radical decomposition, radical isomerization, hydrogen transfer, and/or radical addition. Termination reactions occur when two radicals combine or are disproportionate to form stable products.73 The range of product compositions obtained will depend on both the relative sensitivity of secondary versus primary reactions to changes in temperature and the residence time of the material within the high-temperature plasma region. BV Babu Kinetic modeling of plasma pyrolysis Experimental studies on plasma pyrolysis have been conducted by many researchers using a variety of raw materials, such as agricultural residue, waste tyre, municipal solid waste etc. 69–74 Understanding the physical phenomena of plasma-assisted pyrolysis and representing them with an appropriate mathematical model is essential in the design of reactors. Shuangning et al.75 developed a plasma heated laminar entrained flow reactor (PHLEFR) in order to study the volatilization characteristics of biomass particles at flash heating rates. A simple kinetic model is proposed in order to predict the reaction rate for a wide range of operating conditions and various biomasses. The conversion process is mathematically expressed by a following equation. E − dα = Ae RT (1 − α ) dt (64) where α is the fraction of reactant decomposed at residence time t. A and E are the apparent frequency factor (s–1) and apparent activation energy (kJ/mol), respectively; R is the universal gas constant, 8.3145 (J/mol); T is the absolute temperature (K) of the pyrolytic process. The fractional reactant α is defined as the ratio of W to W ∞, where W is the volatile mass fraction at time t; W ∞ is the maximum volatile mass fraction (in wt%). The kinetic model presented here was fitted to the experimental data and kinetic parameters are found (Table 8). Shuangning et al.75 studied the volatilization characteristics of biomass particles at flash heating rates and developed and validated the kinetic model and found the kinetic parameters for the various agricultural residues. However this analysis is not reported in the literature for other carbonaceous wastes and also the model developed by Shuangning et al.75 is not improved to incorporate the effects Table 8. Kinetic parameters of biomass pyrolysis reaction determined with PHLEFR. A (s−1) (103) E (kJ/mol) Wheat straw 1.05 31.63 Coconut shell 6.84 48.73 Rice husk 1.19 39.30 Cotton stalk 2.44 40.84 Raw materials © 2008 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. 2:393–414 (2008); DOI: 10.1002/bbb 411 BV Babu Review: Biomass pyrolysis of various parameters, such as feed rate, size of the particles, heating rate, thermal and thermodynamic properties (thermal conductivity, heat transfer coefficient, emissivity and heat of reaction number) of the feedstock on the convective-radiant pyrolysis of biomass fuels. There is a lot of scope for improving the existing models on plasma pyrolysis by incorporating simultaneous effects of heat, mass and momentum in combination with reaction kinetics. There is also a need to make use of CFD (computational fluid dynamics) simulations to have a better understanding of the physical phenomena occurring in plasma pyrolysis at microlevel. 6. Demirbas A, Biomass resources for energy and chemical industry. Energy Education and Science Technology 5:21–45 (2000). 7. Babu BV and Chaurasia AS, Parametric study of thermal and thermodynamic properties on pyrolysis of biomass in thermally thick regime. Energ Convers Manage 45:53–72 (2004a). 8. Kanury AM, Combustion Characteristics of Biomass Fuels. Combust Sci Technol 97:469–491 (1994). 9. Chan WR, Kelbon M, Krieger-Brockett B, Single-particle biomass pyrolysis: correlations of reaction products with process conditions, Ind Eng Chem Res 27:2261 (1988). 10. Di Blasi C, Kinetic and heat transfer control in the slow and flash pyrolysis of solids. Ind Eng Chem Res 35:37–47 (1996). 11. Kanury AM, Blackshear PL, Some considerations pertaining the problem of wood-burning. Combust Sci Technol 1:339–355 (1970). 12. Babu BV and Sheth PN, Modeling and simulation of reduction zone of downdraft biomass gasifier: effect of char reactivity factor. Energ Conclusions • • • • The pyrolysis of biomass is a promising route for the production of solid (charcoal), liquid (tar and other organics) and gaseous products (H2 , CO2 , CO). Modeling and simulations are required to describe the pyrolysis mathematically. It would be useful to predict the product-gas concentration for various operating conditions and for a variety of feed mixtures. To design a suitable pyrolysis reactor, modeling and simulation of pyrolysis are very important. There is a tremendous scope for applying plasma-assisted pyrolysis of assorted non-nuclear waste, such as biomass, printed circuit boards, organic waste, medical waste etc., for obtaining useful energy. There is a need to improve upon the existing simple models on plasma pyrolysis by incorporating simultaneous effects of heat, mass and momentum in combination with reaction kinetics. CFD simulations would enhance the understanding of physical phenomena occurring in plasma pyrolysis. 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Shuangning X, Weiming Y and Baoming L, Flash pyrolysis of agricultural residues using a plasma heated laminar entrained flow reactor. Biomass Bioenerg 29:135–141 (2005). product from thermal plasma pyrolysis of waste Rubber. Environ Sci Technol 37:4463–4467 (2003). 71. Nema S and Ganesh Prasad KS, Plasma pyrolysis of medical waste. Curr Sci India 83:271–278 (2002). 72. Huang H and Tang L, Treatment of organic waste using thermal plasma pyrolysis technology. Energ Convers Manage 48:1331–1337 (2007). 73. Guddeti RR, Knight R and Grossmann ED, Depolymerization of Polyethylene Using Induction-Coupled Plasma Technology. Plasma Chem Plasma P 20:37–64 (2000). 74. Hung-Lung C, Kuo-Hsiung L, Mei-Hsiu L, Ting-Chien C and Sen-Yi M, Pyrolysis characteristics of integrated circuit boards at various particle B. V. Babu Dr B. V. Babu is Professor of Chemical Engineering and Dean of Educational Hardware Division at BITSPilani, India. He has 23 years of teaching, research, consultancy, and administrative experience. He has around 150 research publications to his credit in the areas of energy and environmental engineering, evolutionary computation, and modeling and simulation. He has published five books, and has written several chapters. sizes and temperatures, J Haz Mat (In press 2007). 414 © 2008 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. 2:393–414 (2008); DOI: 10.1002/bbb
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