MOCS PBL-7-98 Chemical Heat Pump Mike Hobbs Mike Steele Mike McGann Scott Daniels James Linder Topics of Discussion Problem Statement Given Required Solutions Problem Statement Analysis of Chemical Heat Pump Analysis of Cooling Tower Analysis of Boiler Exit air MOCS WORKING DIAGRAM PBL-7-98 CWR 103 F Cooling tower Ambient air 85 F 80 % RH COOLING TOWER Pump 3 WATER MIXED H2 Acetone 2-Propanol CWS 75 F Flash tank H2 Compressor 1 condenser Pump 1 Acetone Acetone 2-prop endo reactor Distillation column Hot air Heat exchanger Cool air Exothermic reactor gas 2- prop & acetone reboiler Reduction valve H2 Pump 2 water BOILER Compressor 2 BFW Liquid CR Combustion gasses CO2, H2O, N2, O2 T= 375 F Natural gas SS Air 79 % N2 21 % O2 Flash tank Given: Chemical Heat Pump Diameter of L1 = 6.35 mm Average Velocity = 10 m/sec Temperature L6 = 200 C Mole composition of L1= .97 2-Propanol Mole composition of L5= .02 2-Propanol Given: Chemical Heat Pump (continued) Hot Air going into Endo 23.8 C Relative Humidity 80 % Cool Air coming out of Endo 15.5 C Required: Chemical Heat Pump Energy Supplied into Endo Reactor (Qin) Diameter of L6 Partial Pressures of L6 Amount of Water Condensed in Endo Endo Reactor L 202 Acetone 2-Prop Next page H2 Flash Tank 1 L2 L3 Q in L5 Condenser Distillation L4 Column L 201 Acetone 2- Prop Hot air L 303 CWR L 803 Cool air L 101 Water L1 Pump 2 Re-boiler Reduction valve L 801 Analysis: Chemical Heat Pump (Endo) Qin = 353000 Btu/ hr (29 ton unit) Water Condensed 168 lb/hr (21 gal/hr) Exothermic Reactor Compressor 1 H2 L 202 L5 L 203 H2 Pump 1 L6 Acetone L 501 Acetone 2-Propanol L8 Exo L 7 Reactor Heat Exchanger L 802 Gas H2 L 801 Flash Tank 2 L 804 Compressor 2 Analysis: Exothermic Reactor Diameter of L6 = 29.0 mm Partial Pressure: 1.96 ATM Acetone 0.04 ATM 2-Propanol Given: Cooling Tower Cold Water Return 39.4 C Cold Water Supply 23.8 C Input Ambient Air 29.4 C Relative Humidity 80 % (Ambient Air) Exit Air 30.5 C RH 90 % Given: Cooling Tower (continued) Diameter for CWS and CWR: 0.05 m Cooling Tower Exit Air L 301 CWR 103 F Cooling Tower Ambient Air 85 F 80 % RH L 302 Pump 3 Water CWS 75 F L 303 Required: Cooling Tower Velocity for Cold Water Supply Velocity for Cold Water Return Pounds of Dry Air from Cooling Tower Analysis: Cooling Tower Velocity of Cold Water Supply: 1418.0 m/hr Velocity of Cold Water Return: 1425.0 m/hr Pounds of Dry Air: 34,600 lb dry air/ hr Given: Boiler Steam Supply 220 psig (q=1) Cold Return (q=0) Temperature of Exit Gas 190.5 C Combustion Gasses: CO2, H2O, N2, O2 Excess Air 40 % Given: Boiler (continued) Diameter for SS and CR: .05 m Boiler L 903 L 901 T= 375F Combustion Gasses CO2,H20, N2,O2 Boiler Boiler Feed Water CR L 902 Natural Gas SS Air 79 % N2 21 % O2 Required: Boiler Velocity of Steam Supply Velocity of Cold Return Flow Rate of Natural Gas Percent Composition of Exit Gasses Analysis: Boiler Velocity Steam Supply: 3960.0 m/hr Velocity Cold Return: 36.7 m/hr Amount of Natural Gas: 3.51 tons/month Analysis: Boiler (continued) Composition of Flue Gasses: CO2 = 7.0 % H20 = 13.9 % O2 = 5.6 % N2 = 73.5 % Questions
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