CO2 compressors (transcritical) At a glance Operating limits and performance data Technical data Dimensions and connections Scope of supply 106 108 118 119 121 CO2 compressors (transcritical) - At a glance Since the beginning of the 1990‘s, Bock, together with leading institutes and manufacturers, has concerned itself with the development of compressors for the transcritical CO2 process. In 1993, the first open CO2 compressor was created for bus airconditioning, which was then presented to the public in a Konvekta air-conditioning system at the 1994 IAA commercial vehicles fair. Since then, such compressors have been field-tested and form the basis of many CO2 studies by international institutes. In 2002, there was a further stage of development, turning this compressor into a semi-hermetic version for stationary test applications. The current compressor generation (suction gas- and aircooled) is based on the experiences since this time. CO2 as a refrigerant Within refrigeration technology, carbon dioxide (CO2) is known by the name R744 and has a long history. It is a colourless gas which liquefies under pressure and has a slightly acidic smell and taste. Carbon dioxide has no ozone depletion potential (ODP=0) and a negligible direct effect on global warming (GWP=1) when used as a refrigerant in closed systems. It is not combustible, is chemically inactive and heavier than air. Carbon dioxide has a narcotic and asphyxiating effect on humans only at higher concentrations. As carbon dioxide is less energy efficient than other refrigerants, recently work has particularly concentrated on optimising plant technology for specific applications. Carbon dioxide is available naturally in large quantities. Important Information -- Transcritical CO2 applications are still in the development phase -- They require a completely new kind of system and control -- They are not a general solution for the substitution of F-gases -- We specifically point out that all information in this chapter has been made based on our current level of knowledge and may change at any time due to further development. -- Compressors can only be made available for selected projects Special Features -- High-strength spheroidal cast iron housing for high operating Available models Displacement 50 Hz (1.450 1/min) HGX2/70-4 CO2 T HAX2/70-4 CO2 T 6,2 m3/h HGX2/90-4 CO2 T HAX2/90-4 CO2 T 7,7 m3/h HGX2/110-4 CO2 T HAX2/110-4 CO2 T 9,7 m3/h HGX2/130-4 CO2 T HAX2/130-4 CO2 T 11,5 m3/h pressures of up to 130 bar on the high pressure side -- Wear-resistant, long-life mechanism -- Reliable and safe oil supply through pump lubrication -- Good operational characteristics through solid total construction -- Appropriately sized drive motors, available in suction gas-cooled Type key | Compressors for CO2 (transcritical) or air-cooled versions, replaceable -- Suction and discharge connections using compression joints for steel pipes (without shut-off valves) -- Decompression valves for the suction and discharge area -- Electrical connection box to IP54 with Bock MP10 motor protection HGX2 / 110 - 4 CO2 T Transcritical CO2 Version Number of poles Swept volume Size Ester oil filling Series 1) 1) 106 I www.bock.de HG=Hermetic Gas-cooled (suction gas-cooled) HA= Hermetic Air-cooled (for deep-freezing) CO2 compressors (transcritical) - At a glance 01 02 03 04 05 06 07 08 09 10 Special features of CO2 transcritical Based on the high CO2 pressure and the low temperature of the critical point of 31°C (74 bar), transcritical operating conditions occur at higher temperatures at the heat exchanger. In this case, in comparison to subcritical applications, the refrigerant CO2 can no longer be condensed. In this case, the refrigerant gas is heated in a gas cooler. The temperature and the pressure are dependent on each other, compared to the subcritical operation. A special feature in these operating points is the necessary regulation of the high pressure at the so-called optimal high pressure. In doing this, the greatest possible enthalpy difference at the evaporator and the lowest possible power consumption of the compressor should be reached. In this way, the maximum coefficient of performance (COP) of the system is achieved. An additional valve with intelligent control after the high-pressure heat exchanger is needed for this in the system. For additional technical data, see Bock software. 11 12 13 tga = 35° C tga = 40° C tga = 45° C tga = 50° C tga = Gas cooler outlet temperature Limit conditions: isentrope compression Evaporation pressure = 40 bar with internal heat exchanger www.bock.de I 107 CO2 compressors (transcritical) - Operating limits CO2 Operating limits HGX2 CO2 T Unlimited application range tO ∆tOh pO pV2 Evaporating temperature (°C) Suction gas superheat (K) Suction pressure (bar) Discharge end pressure (bar) Max. permissible operating pressure (LP/HP)1): 90/130 bar 1) LP = low pressure HP = high pressure 1 Application limit HGX2/130-4 CO2 T CO2 Operating limits HAX2 CO2 T Unlimited application range tO ∆tOh pO pV2 Evaporating temperature (°C) Suction gas superheat (K) Suction pressure (bar) Discharge end pressure (bar) Max. permissible operating pressure (LP/HP)1): 90/130 bar 1) 1 Application limit HAX2/130-4 CO2 T 108 I www.bock.de LP = low pressure HP = high pressure CO2 compressors (transcritical) - Operating limits Notes Operating limits Performance data Compressor operation is possible within the limits shown on the application diagrams. Please note the coloured areas. Compressor application limits should not be chosen for design purposes or continuous operation. The performance data for CO2 are based on 10 K suctiongas superheating at 50 Hz. In case of subcritical operating conditions, no liquid undercooling takes place. The performance data for transcritical operating conditions are specified close to the "optimal high pressure". The optimal high pressure is thereby related to an ideal cyclic process. 01 Conversion factor for 60 Hz = 1,2 02 03 04 Notes 05 The compressors are equipped with Bock C55E, a special oil filling, which is available directly from Bock. This is a synthetic ester oil with high thermal load resistance, allowing good mixing solubility with CO2. It possesses a special additive, which protects the compressors against wear, even when subjected to extreme loads, such as those which exist in CO2 systems. This oil can be used both in transcritical and subcritical systems. temperature (C°) Oil 06 40 30 07 20 phase separation 08 09 0 10 -20 11 12 -40 -50 -55 13 0 10 20 40 60 concentration (M-% oil in CO2) www.bock.de I 109 CO2 compressors (transcritical) - Performance data CO2 Performance data 50 Hz • Type Cooling capacity QO [W] Power consumption Pe [kW] Evaporating temperature °C 15 tc °C HGX2/70-4 CO2 T 5 -5 -10 -15 -20 -25 -30 -35 -40 SUBCRITICAL Q P 17900 4,10 14700 4,25 11850 4,30 9350 4,25 7200 4,10 5350 3,85 15 Q P 23650 4,10 19850 4,45 16450 4,65 13400 4,75 10700 4,70 8350 4,55 6300 4,35 4500 4,00 20 Q P 25150 4,45 21300 4,80 17850 5,05 14700 5,20 11900 5,20 9400 5,05 7200 4,85 5300 4,55 3650 4,15 25 Q P 25650 4,85 21900 5,25 18450 5,55 15350 5,70 12600 5,70 10100 5,60 7900 5,40 5950 5,10 4250 4,70 30 Q P 21050 5,75 17850 6,05 14950 6,25 12300 6,30 10000 6,20 7900 6,00 6100 5,70 4500 5,35 75 4650 5,45 24550 5,30 TRANSCRITICAL 30 pV2 75 Q 30350 P 5,15 75 26300 5,70 75 22600 6,15 75 19150 6,40 75 16050 6,50 75 13250 6,55 75 10700 6,40 75 8400 6,20 75 6400 5,85 35 pV2 85 Q 27050 P 6,45 85 23350 6,85 85 19950 7,15 90 17900 7,70 90 14850 7,65 90 12050 7,45 90 9600 7,20 90 7350 6,80 90 5400 6,35 40 pV2 100 Q 26050 P 8,15 100 22300 8,35 100 18850 8,45 100 15750 8,45 105 13250 8,60 105 10600 8,30 105 8250 7,90 100 6150 7,20 90 3800 6,35 45 pV2 110 Q 23050 P 9,15 110 19600 9,30 115 17100 9,70 115 14150 9,55 115 11500 9,30 120 9200 9,20 115 7000 8,45 100 4550 7,20 50 pV2 125 Q 21400 P 10,65 125 18100 10,65 130 15650 11,00 130 12900 10,75 130 10400 10,35 120 7700 9,20 105 4700 7,90 Subcritical performance data 50 Hz Relative to 10 K suction gas superheat without liquid subcooling Transcritical performance data 50 Hz Relative to 10 K suction gas superheat The performance data are indicated at a high pressure level, which is close to an optimal high pressure level. Optimal high pressure is thereby related to an ideal cyclic process. 110 I www.bock.de 0 10 tga °C HGX2/70-4 CO2 T 10 tc = Condensing temperature tga = Gas cooler outlet temperature pV2 = Pressure at the compressor outlet [bar] Optimal high pressure is outside of the operating limits. Performance data are indicated at maximal possible high pressure. CO2 compressors (transcritical) - Performance data CO2 Performance data 50 Hz • Type Cooling capacity QO [W] Power consumption Pe [kW] Evaporating temperature °C 15 tc °C HAX2/70-4 CO2 T 5 0 -5 -10 -15 -20 -25 -30 -35 -40 SUBCRITICAL 10 Q P 19050 4,05 15700 4,20 12800 4,20 10350 4,15 8300 4,05 6600 3,90 15 Q P 25000 4,15 21050 4,40 17550 4,55 14450 4,60 11800 4,60 9500 4,50 7600 4,30 6050 4,10 20 Q P 26550 4,45 22550 4,75 18950 4,95 15750 5,05 13000 5,05 10550 4,95 8500 4,80 6750 4,60 5350 4,30 25 Q P 27200 4,80 23200 5,20 19650 5,40 16500 5,55 13700 5,55 11250 5,50 9100 5,35 7300 5,10 5850 4,80 4600 4,50 30 Q P 22700 5,65 19300 5,95 16300 6,10 13600 6,15 11250 6,05 9200 5,90 7450 5,70 6000 5,40 4800 5,05 3800 4,65 tga °C 26500 5,25 TRANSCRITICAL pV2 75 Q 31950 5,15 P 75 27650 5,65 75 23750 6,00 75 20300 6,25 75 17150 6,35 75 14400 6,40 75 12000 6,30 75 9850 6,10 75 8050 5,85 75 6450 5,55 75 5150 5,15 80 4050 4,80 pV2 85 35 Q 28150 P 6,35 85 24300 6,75 85 20850 7,00 90 18800 7,55 90 15800 7,55 90 13200 7,40 90 10950 7,15 90 8950 6,85 90 7200 6,45 95 5650 6,10 95 4250 5,55 95 3050 5,00 pV2 100 40 Q 26450 P 8,10 100 22700 8,30 100 19350 8,40 100 16450 8,40 105 14200 8,60 105 11850 8,30 105 9750 7,90 105 7950 7,45 110 6450 7,10 110 4900 6,50 100 3500 5,65 45 pV2 110 Q 23100 P 9,20 110 19850 9,35 110 17000 9,30 110 14450 9,20 115 12800 9,30 115 10750 8,90 115 8950 8,45 115 7300 7,90 115 5800 7,25 110 4150 6,50 50 pV2 110 Q 17300 P 9,20 110 15000 9,35 110 12900 9,30 110 11050 9,20 115 10350 9,30 115 8700 8,90 115 7250 8,45 115 5900 7,90 115 4700 7,25 30 HAX2/70-4 CO2 T 10 01 02 03 04 05 06 07 08 09 10 11 12 Subcritical performance data 50 Hz Relative to 10 K suction gas superheat without liquid subcooling Transcritical performance data 50 Hz Relative to 10 K suction gas superheat The performance data are indicated at a high pressure level, which is close to an optimal high pressure level. Optimal high pressure is thereby related to an ideal cyclic process. 13 tc = Condensing temperature tga = Gas cooler outlet temperature pV2 = Pressure at the compressor outlet [bar] Optimal high pressure is outside of the operating limits. Performance data are indicated at maximal possible high pressure. www.bock.de I 111 CO2 compressors (transcritical) - Performance data CO2 Performance data 50 Hz • Type Cooling capacity QO [W] Power consumption Pe [kW] Evaporating temperature °C 15 tc °C HGX2/90-4 CO2 T 5 -5 -10 -15 -20 -25 -30 -35 -40 SUBCRITICAL Q P 22800 5,30 18850 5,50 15300 5,50 12200 5,40 9500 5,15 7150 4,80 15 Q P 29950 5,45 25300 5,80 21100 6,05 17350 6,10 13950 6,05 10950 5,85 8350 5,50 6100 5,05 20 Q P 31900 5,90 27200 6,30 22900 6,60 19000 6,70 15500 6,70 12350 6,55 9600 6,25 7150 5,85 5050 5,25 25 Q P 32550 6,45 27900 6,90 23650 7,20 19800 7,35 16350 7,40 13200 7,30 10450 7,05 8000 6,65 5850 6,10 30 Q 30950 P 7,05 26600 7,55 22650 7,90 19050 8,10 15800 8,15 12900 8,05 10350 7,80 8050 7,45 6050 6,95 TRANSCRITICAL 30 pV2 75 Q 37550 P 6,95 75 32650 7,55 75 28100 8,00 75 23950 8,30 75 20150 8,45 75 16750 8,45 75 13650 8,30 75 10900 8,05 75 8450 7,65 75 6300 7,10 35 pV2 85 Q 33850 P 8,50 85 29350 8,95 85 25200 9,25 90 22850 9,90 90 19050 9,85 90 15700 9,65 90 12650 9,30 90 9900 8,80 90 7500 8,20 80 3750 7,25 40 pV2 100 Q 32750 P 10,55 100 28150 10,80 100 23950 10,90 100 20200 10,85 105 17150 11,00 105 13900 10,60 105 11000 10,05 100 8400 9,20 90 5250 8,20 45 pV2 110 Q 28900 P 11,85 110 24750 11,95 115 21700 12,40 115 18150 12,15 115 14950 11,75 120 12250 11,50 115 9450 10,55 100 6250 9,20 50 pV2 125 Q 26700 P 13,70 125 22750 13,60 130 20000 13,80 130 16750 13,40 130 13800 12,80 120 10250 11,50 105 6300 10,05 Subcritical performance data 50 Hz Relative to 10 K suction gas superheat without liquid subcooling Transcritical performance data 50 Hz Relative to 10 K suction gas superheat The performance data are indicated at a high pressure level, which is close to an optimal high pressure level. Optimal high pressure is thereby related to an ideal cyclic process. 112 I www.bock.de 0 10 tga °C HGX2/90-4 CO2 T 10 tc = Condensing temperature tga = Gas cooler outlet temperature pV2 = Pressure at the compressor outlet [bar] Optimal high pressure is outside of the operating limits. Performance data are indicated at maximal possible high pressure. CO2 compressors (transcritical) - Performance data CO2 Performance data 50 Hz • Type Cooling capacity QO [W] Power consumption Pe [kW] Evaporating temperature °C 15 tc °C HAX2/90-4 CO2 T 5 0 -5 -10 -15 -20 -25 -30 -35 -40 SUBCRITICAL 10 Q P 24200 5,10 20300 5,20 16800 5,25 13750 5,15 11050 5,00 8700 4,75 15 Q P 31300 5,30 26700 5,60 22550 5,75 18850 5,80 15550 5,75 12600 5,65 10000 5,40 7750 5,10 20 Q P 33250 5,80 28600 6,15 24350 6,35 20500 6,45 17100 6,45 14000 6,30 11300 6,10 8900 5,80 6800 5,40 25 Q P 33850 6,35 29250 6,75 25050 7,00 21300 7,10 17850 7,15 14850 7,05 12100 6,85 9700 6,55 7600 6,15 5750 5,70 30 Q 32200 P 7,00 27850 7,40 23950 7,70 20400 7,85 17250 7,90 14400 7,85 11900 7,65 9700 7,35 7750 6,95 6050 6,50 4600 5,90 tga °C TRANSCRITICAL pV2 75 Q 39200 P 6,90 75 34400 7,45 75 29950 7,85 75 25850 8,10 75 22100 8,25 75 18700 8,25 75 15650 8,10 75 12850 7,90 75 10400 7,55 75 8250 7,15 75 6400 6,65 80 5000 6,15 pV2 85 35 Q 35050 P 8,40 85 30700 8,85 85 26650 9,10 90 24500 9,80 90 20900 9,75 90 17600 9,60 90 14650 9,30 90 12050 8,90 90 9700 8,35 95 7800 7,95 95 5950 7,15 95 4400 6,35 pV2 100 40 Q 33700 P 10,55 100 29300 10,80 100 25350 10,90 100 21750 10,85 105 19050 11,15 105 16000 10,80 105 13250 10,30 105 10850 9,70 110 8850 9,20 110 6900 8,35 100 5050 7,25 95 3550 6,35 45 pV2 110 Q 29850 P 11,95 110 25950 12,10 110 22400 12,05 110 19200 11,90 115 17000 12,05 115 14300 11,55 115 11900 10,95 115 9750 10,25 115 7800 9,40 110 5800 8,35 100 3700 7,25 50 pV2 110 Q 22350 P 11,95 110 19600 12,10 110 17050 12,05 110 14650 11,90 115 13750 12,05 115 11600 11,55 115 9650 10,95 115 7900 10,25 115 6300 9,40 110 4450 8,35 30 HAX2/90-4 CO2 T 10 01 02 03 04 05 06 07 08 09 10 11 12 Subcritical performance data 50 Hz Relative to 10 K suction gas superheat without liquid subcooling Transcritical performance data 50 Hz Relative to 10 K suction gas superheat The performance data are indicated at a high pressure level, which is close to an optimal high pressure level. Optimal high pressure is thereby related to an ideal cyclic process. 13 tc = Condensing temperature tga = Gas cooler outlet temperature pV2 = Pressure at the compressor outlet [bar] Optimal high pressure is outside of the operating limits. Performance data are indicated at maximal possible high pressure. www.bock.de I 113 CO2 compressors (transcritical) - Performance data CO2 Performance data 50 Hz • Type Cooling capacity QO [W] Power consumption Pe [kW] Evaporating temperature °C 15 tc °C 10 15 HGX2/110-4 CO2 T 20 25 30 35 HGX2/110-4 CO2 T 40 45 50 5 -15 -20 -25 -30 -35 -40 Q P Q P Q P Q P Q P 28550 6,75 23600 6,95 19200 7,00 15300 6,85 11900 6,55 8950 6,05 37500 6,85 31700 7,35 26450 7,60 21700 7,75 17500 7,65 13750 7,40 10500 7,00 7650 6,40 40000 7,45 34100 8,00 28700 8,35 23800 8,50 19450 8,50 15500 8,30 12050 7,90 9000 7,40 6350 6,65 40800 8,15 34950 8,70 29650 9,10 24850 9,30 20500 9,35 16600 9,20 13100 8,90 10050 8,40 7350 7,70 33350 9,55 28400 9,95 23900 10,20 19850 10,30 16200 10,15 12950 9,90 10100 9,40 7650 8,80 38850 8,95 -5 -10 TRANSCRITICAL pV2 Q P pV2 Q P pV2 Q P pV2 Q P pV2 Q P 75 47150 8,80 75 41000 9,50 75 35300 10,05 75 30100 10,45 75 25350 10,65 75 21000 10,65 75 17150 10,50 75 13700 10,15 75 10600 9,65 75 7950 8,95 85 42550 10,70 85 36850 11,25 85 31650 11,65 90 28700 12,45 90 23950 12,40 90 19700 12,15 90 15900 11,70 90 12450 11,10 90 9450 10,35 80 4750 9,10 100 41200 13,35 100 35400 13,60 100 30150 13,75 100 25400 13,65 105 21550 13,90 105 17500 13,40 105 13850 12,70 100 10600 11,60 90 6650 10,35 110 36400 14,95 110 31150 15,05 115 27350 15,60 115 22850 15,30 115 18800 14,80 120 15400 14,50 115 11900 13,25 100 7850 11,60 125 33650 17,25 125 28700 17,15 130 25200 17,45 130 21100 16,85 130 17400 16,15 120 12900 14,50 105 7900 12,70 Subcritical performance data 50 Hz Relative to 10 K suction gas superheat without liquid subcooling Transcritical performance data 50 Hz Relative to 10 K suction gas superheat The performance data are indicated at a high pressure level, which is close to an optimal high pressure level. Optimal high pressure is thereby related to an ideal cyclic process. 114 I www.bock.de 0 SUBCRITICAL tga °C 30 10 tc = Condensing temperature tga = Gas cooler outlet temperature pV2 = Pressure at the compressor outlet [bar] Optimal high pressure is outside of the operating limits. Performance data are indicated at maximal possible high pressure. CO2 compressors (transcritical) - Performance data CO2 Performance data 50 Hz • Type Cooling capacity QO [W] Power consumption Pe [kW] Evaporating temperature °C 15 tc °C 10 15 HAX2/110-4 CO2 T 20 25 30 35 HAX2/110-4 CO2 T 40 45 50 5 0 -5 -10 -15 -20 -25 -30 -35 -40 30500 6,45 25550 6,60 21200 6,60 17300 6,55 13950 6,30 11000 6,00 39450 6,70 33650 7,10 28450 7,30 23750 7,35 19600 7,30 15900 7,15 12650 6,85 9800 6,45 41900 7,35 36050 7,75 30700 8,05 25850 8,15 21550 8,15 17650 8,00 14250 7,70 11200 7,35 8600 6,85 42650 8,05 36850 8,50 31600 8,85 26800 9,00 22500 9,00 18700 8,90 15250 8,65 12250 8,25 9600 7,80 7300 7,20 35150 9,35 30200 9,75 25750 9,95 21750 10,00 18150 9,90 15000 9,65 12200 9,30 9800 8,80 7650 8,20 5850 7,50 SUBCRITICAL Q P Q P Q P Q P Q P tga °C 30 10 40600 8,80 TRANSCRITICAL pV2 Q P pV2 Q P pV2 Q P pV2 Q P pV2 Q P 75 49450 8,70 75 43350 9,40 75 37750 9,90 75 32550 10,20 75 27850 10,40 75 23550 10,40 75 19700 10,25 75 16250 10,00 75 13150 9,55 75 10450 9,05 75 8050 8,40 80 6350 7,75 85 44200 10,60 85 38700 11,15 85 33600 11,50 90 30900 12,35 90 26350 12,30 90 22200 12,10 90 18500 11,70 90 15200 11,20 90 12250 10,55 95 9850 10,00 95 7550 9,05 95 5550 8,00 100 42450 13,30 100 36950 13,65 100 31950 13,75 100 27400 13,70 105 24000 14,05 105 20200 13,60 105 16750 13,00 105 13700 12,25 110 11150 11,65 110 8700 10,55 100 6350 9,15 95 4450 8,00 110 37650 15,10 110 32700 15,25 110 28250 15,25 110 24250 15,00 115 21500 15,20 115 18100 14,60 115 15050 13,85 115 12300 12,90 115 9850 11,90 110 7300 10,55 100 4700 9,15 110 28200 15,10 110 24700 15,25 110 21500 15,25 110 18500 15,00 115 17350 15,20 115 14650 14,60 115 12200 13,85 115 9950 12,90 115 8000 11,90 110 5600 10,55 01 02 03 04 05 06 07 08 09 10 11 12 Subcritical performance data 50 Hz Relative to 10 K suction gas superheat without liquid subcooling Transcritical performance data 50 Hz Relative to 10 K suction gas superheat The performance data are indicated at a high pressure level, which is close to an optimal high pressure level. Optimal high pressure is thereby related to an ideal cyclic process. 13 tc = Condensing temperature tga = Gas cooler outlet temperature pV2 = Pressure at the compressor outlet [bar] Optimal high pressure is outside of the operating limits. Performance data are indicated at maximal possible high pressure. www.bock.de I 115 CO2 compressors (transcritical) - Performance data CO2 Performance data 50 Hz • Type Cooling capacity QO [W] Power consumption Pe [kW] Evaporating temperature °C 15 tc °C 10 15 HGX2/130-4 CO2 T 20 25 30 35 HGX2/130-4 CO2 T 40 45 50 5 -15 -20 -25 -30 -35 -40 Q P Q P Q P Q P Q P 34050 8,00 28150 8,25 22900 8,30 18250 8,15 14150 7,75 10650 7,20 44700 8,15 37800 8,70 31550 9,05 25900 9,15 20850 9,10 16400 8,80 12500 8,30 9100 7,55 47700 8,85 40650 9,50 34200 9,90 28400 10,10 23150 10,05 18500 9,85 14350 9,40 10700 8,75 7550 7,90 48600 9,65 41700 10,35 35350 10,80 29600 11,05 24400 11,10 19750 10,90 15600 10,55 11950 9,95 8750 9,15 39750 11,30 33850 11,80 28450 12,10 23650 12,20 19300 12,05 15450 11,70 12050 11,15 9050 10,40 46250 10,60 -5 -10 TRANSCRITICAL pV2 Q P pV2 Q P pV2 Q P pV2 Q P pV2 Q P 75 56100 10,40 75 48750 11,30 75 41950 11,95 75 35750 12,40 75 30100 12,60 75 25000 12,60 75 20400 12,45 75 16250 12,05 75 12600 11,40 75 9450 10,60 85 50550 12,70 85 43800 13,35 85 37650 13,80 90 34100 14,80 90 28500 14,70 90 23450 14,40 90 18900 13,90 90 14800 13,15 90 11250 12,25 80 5650 10,80 100 48950 15,80 100 42050 16,15 100 35800 16,25 100 30150 16,20 105 25600 16,45 105 20800 15,85 100 16300 14,70 100 12600 13,75 90 7900 12,25 110 43150 17,70 110 37000 17,85 115 32450 18,50 110 26300 17,50 110 21750 17,00 105 16800 15,85 100 12100 14,70 100 9350 13,75 125 39900 20,45 120 32600 19,50 115 26100 18,50 110 20100 17,50 110 16650 17,00 105 11850 15,85 100 7800 14,70 Subcritical performance data 50 Hz Relative to 10 K suction gas superheat without liquid subcooling Transcritical performance data 50 Hz Relative to 10 K suction gas superheat The performance data are indicated at a high pressure level, which is close to an optimal high pressure level. Optimal high pressure is thereby related to an ideal cyclic process. 116 I www.bock.de 0 SUBCRITICAL tga °C 30 10 tc = Condensing temperature tga = Gas cooler outlet temperature pV2 = Pressure at the compressor outlet [bar] Optimal high pressure is outside of the operating limits. Performance data are indicated at maximal possible high pressure. CO2 compressors (transcritical) - Performance data CO2 Performance data 50 Hz • Type Cooling capacity QO [W] Power consumption Pe [kW] Evaporating temperature °C 15 tc °C 10 15 HAX2/130-4 CO2 T 20 25 30 35 HAX2/130-4 CO2 T 40 45 50 5 0 -5 -10 -15 -20 -25 -30 -35 -40 36150 7,65 30300 7,80 25100 7,85 20500 7,75 16500 7,50 13000 7,15 46750 7,95 39900 8,40 33700 8,65 28150 8,75 23200 8,65 18850 8,45 14950 8,10 11600 7,65 49650 8,70 42700 9,20 36350 9,50 30650 9,65 25500 9,65 20950 9,45 16850 9,15 13300 8,70 10150 8,10 50550 9,50 43650 10,10 37450 10,50 31800 10,65 26700 10,70 22150 10,55 18100 10,25 14500 9,80 11350 9,25 8600 8,55 41650 11,10 35800 11,55 30500 11,80 25800 11,85 21550 11,75 17800 11,45 14500 11,00 11600 10,45 9050 9,70 6900 8,90 SUBCRITICAL Q P Q P Q P Q P Q P tga °C 30 10 48100 10,45 TRANSCRITICAL pV2 Q P pV2 Q P pV2 Q P pV2 Q P pV2 Q P 75 58550 10,30 75 51350 11,10 75 44700 11,70 75 38600 12,10 75 33000 12,30 75 27950 12,30 75 23350 12,15 75 19250 11,80 75 15600 11,35 75 12350 10,70 75 9600 9,95 80 7500 9,20 85 52350 12,55 85 45850 13,20 85 39850 13,60 90 36650 14,65 90 31200 14,60 90 26300 14,30 90 21950 13,90 90 18000 13,30 90 14550 12,50 95 11650 11,85 95 8900 10,75 95 6550 9,45 100 50350 15,80 100 43800 16,15 100 37850 16,30 100 32500 16,25 100 27600 16,00 100 23250 15,55 100 19300 14,90 95 14900 13,70 95 12000 12,85 95 9450 11,85 95 7200 10,75 95 5300 9,45 105 41550 16,85 105 36250 17,10 105 31400 17,15 100 24000 16,25 100 20450 16,00 100 17250 15,55 100 14300 14,90 95 9500 13,70 95 7600 12,85 95 5950 11,85 105 28400 16,85 105 25100 17,10 105 21900 17,15 100 15300 16,25 100 13150 16,00 100 11100 15,55 100 9250 14,90 01 02 03 04 05 06 07 08 09 10 11 12 Subcritical performance data 50 Hz Relative to 10 K suction gas superheat without liquid subcooling Transcritical performance data 50 Hz Relative to 10 K suction gas superheat The performance data are indicated at a high pressure level, which is close to an optimal high pressure level. Optimal high pressure is thereby related to an ideal cyclic process. 13 tc = Condensing temperature tga = Gas cooler outlet temperature pV2 = Pressure at the compressor outlet [bar] Optimal high pressure is outside of the operating limits. Performance data are indicated at maximal possible high pressure. www.bock.de I 117 CO2 compressors (transcritical) - Technical data CO2 Number Displacement of 50 / 60 Hz cylinders Electrical data 3 Voltage 1 Type m³/h Max. working current 2 Max. power consumption A kW Weight Starting current Connections 5 Oil charge Discharge line DV Suction line SV kg mm mm Ltr. (rotor locked) 2 PW*1+2 A PW*1/PW*1+2 HGX2/70-4 CO2 T 2 6,20 / 7,40 4 18,5 11,3 57 / 75 145 18 22 2,5 HAX2/70-4 CO2 T 2 6,20 / 7,40 4 15,1 9,3 57 / 75 149 18 22 2,5 HGX2/90-4 CO2 T 2 7,70 / 9,30 4 24,4 14,4 82 / 107 160 18 22 2,5 HAX2/90-4 CO2 T 2 7,70 / 9,30 4 20,5 12,0 82 / 107 160 18 22 2,5 HGX2/110-4 CO2 T 2 9,70 / 11,60 4 32,2 19,2 110 / 141 160 18 22 2,5 HAX2/110-4 CO2 T 2 9,70 / 11,60 4 26,7 15,7 110 / 141 163 18 22 2,5 HGX2/130-4 CO2 T 2 11,50 / 13,80 4 43,3 25,7 127 / 161 160 18 22 2,5 HAX2/130-4 CO2 T 2 11,50 / 13,80 4 31,8 18,5 127 / 161 160 18 22 2,5 * PW = Part Winding, motors for part winding start 1 = 1. part winding Oil sump heater 110-240 V - 1 - 50/60 Hz (standard) -- PTC heater, 50-120 W, self-regulating i 2 = 2. part winding Fan motor for the HA version 230 V - 1 - 50/60 Hz 140 W / 0,71 A Oil sump heater is necessary due to the high CO2 solubility in the oil. Explanations: 1 Tolerance (± 10%) relates to the mean value of the voltage range. Other voltages and current types on request. 2 Take account of the max. operating current / max. power consumption when designing contactors, leads and fuses. Switches: Service category AC3 3 All data are based on the mean value of the voltage range. 118 I www.bock.de 4 380-420 V Y/YY - 3 - 50 Hz PW 440-480 V Y/YY - 3 - 60 Hz PW PW = Part Winding, Part Winding, motors for part winding start (no start unloaders required) - Winding ratios: 66% / 33% - Designs for Y/∆ on request 5 Compression joint for steel pipes CO2 compressors (transcritical) - Dimensions and connections HGX2 CO2 T HGX2/70-4 CO2 T HGX2/90-4 CO2 T HGX2/130-4 CO2 T 320 A2 134 A B2 B1 262 175 ca.180 O J 4x 11 210 260 ca.300 370 555 ca.630 H E 01 K 02 F,M 03 04 22 ca.235 L1 DV B ca.415 SV A1 52 HGX2/110-4 CO2 T 05 06 07 HAX2 CO2 T HGX2/70-4 CO2 T HGX2/90-4 CO2 T HGX2/110-4 CO2 T HGX2/130-4 CO2 T 134 134 B2 B1 DV B ca.670 Dimensions in mm Centre of gravity 175 O L1 11 A1 SV A H E K 12 F,M 4x 11 210 260 ca.340 22 J 262 ca.415 ca.170 52 ca.245 370 09 10 320 A2 08 -- Connections see page 120 -- Dimensions for anti-vibration pad see page 120 www.bock.de I 119 13 CO2 compressors (transcritical) - Dimensions and connections Dimensions for anti-vibration pad Type HGX2 CO2 T, HAX2 CO2 T Connections Øa b c d mm mm mm mm 50 30 M10 25 HGX2 CO2 T / HAX2 CO2 T SV DV Suction line Discharge line A Connection suction side, not lockable 7 A1 Connection suction side, lockable 7 A2 Connection suction side, not lockable 1 B Connection discharge side, not lockable 7 B1 Connection discharge side, lockable 7 B2 Connection discharge side, not lockable 1 E Connection oil pressure gauge 7 F Oil drain M22 x 1,5 H Oil charge plug 1 J Oil sump heater K Sight glass L1 Thermal protection thermostat 1 M Oil filter M22 x 1,5 O Connection oil level regulator 120 I www.bock.de Please refer to technical data! Page 118 /16 " UNF /16 " UNF /8 " NPTF /16 " UNF /16 " UNF /8 " NPTF /16 " UNF /8 " NPTF Ø 15 mm G1 " /8" NPTF G1 " CO2 compressors (transcritical) - Scope of supply Scope of supply HGX2 CO2 T / HAX2 CO2 T Semi-hermetic 2 cylinder reciprocating compressor with drive motor for part winding start – 4 pole version 380-420 V Y/YY - 3 - 50 Hz 440-480 V Y/YY - 3 - 60 Hz Single-section compressor housing HA-Version: Motor is cooled by an integrated fan with air deflection hood 230 V - 1 - 50/60 Hz, 140 W / 0,71 A Winding protection with PTC resistor sensors and electronic motor protection unit Bock MP10 Thermal protection thermostat (PTC sensor) IP67 01 Oil sump heater 110-240 V - 1 - 50/60 Hz, 50-120 W PTC heater, self regulating Oil charge: Bock C55E 02 1) Sight glass 03 Compressor decompression valve suction and discharge line 04 Suction and discharge line shut off valve incl. cutting ring version 05 Inert gas charge 4 anti-vibration pads enclosed 06 Also available as refill unit in 1 or 5 liter packaging 07 1) 08 09 10 11 12 13 www.bock.de I 121
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