BCPGS3010A Install a Type B appliance flue

Student Name………………………….
Date………………
ASSESSMENT TASK PLAN
Certificate III Plumbing BCP30103
Install Type B Flue
Competency No. BCPGS3010A
BCP03 Plumbing and Services Training Package Assessment Record
Assessment task plan:
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BCPGS3010A Install a Type B
appliance flue
Assessment task description:
This assessment task, along with a number of other tasks and projects, will help you obtain
BCP30103 Certificate III in Plumbing.
To fulfil this assessment you are required to:
As a minimum, given a specified drawing and regulatory authority approval, install a mild
steel flue from a boiler flue spigot to terminate above the roofline, ensuring:

correct identification of location, design and details of proposed installation



correct selection and use of appropriate processes, tools and equipment
completing all work to specification
compliance with regulations, standards and organisational quality procedures and
processes
This assessment is designed to assess the knowledge and skills you have gained from your
training both on and off the job. You will be required to demonstrate your ability to perform
tasks in a realistic work environment.
In meeting the requirements of this task you may also have to demonstrate skills and
knowledge gained in other units of competency.
Before attempting this assessment task you should:

complete the resource book BCPGS3010A Install a Type B appliance flue

submit resource book for assessment

successfully complete the computer based assessment for BCPGS3010A Install a
Type B appliance flue (if relevant)

have your assessor assign a workstation to you.
Refer to the ‘Assessment task checklist’, to assist with the completion of this task.
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BCP03 Plumbing and Services Training Package Assessment Record
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Assessment method
Please read the following instructions about your assessment. They will help you to achieve
the level of performance required for a successful assessment.
1.
You will need to read the assessment checklist and decide if you are ready to
undertake the assessment. If you feel you cannot achieve the requirements of this
assessment you should discuss further training with your assessor.
2.
It is important that you clearly understand all the requirements of this assessment. If
you are having difficulty with the terms or the steps to follow please speak to your
assessor prior to commencing.
3.
The assessment checklist is designed to help you progress in a logical manner
through the tasks. If you follow this list and make sure you maintain the specified
tolerances you will successfully achieve a satisfactory result.
4.
There are quality checkpoints throughout the assessment which you need to observe.
At these points have your assessor check your work prior to progressing. If you fail to
observe these checkpoints and you have made a mistake or failed to maintain the
specified tolerances you will have to rectify previous work. Depending on the nature
of the mistake your assessor may stop the assessment and discuss further training
and assessment arrangements.
5.
A holistic approach to assessment means you will be assessed on a range of skills
and knowledge and your ability to perform in a trade like manner. Not only will your
skills and knowledge be assessed but also your ability to work safely. The way you
work and your ability to work safely with tools and fellow workers will be observed and
recorded by your assessor. Your ability to organise the task and work efficiently with
regard to your time and materials will also be assessed by your assessor.
6.
Your assessor is available throughout this assessment. If there is some aspect of this
assessment that you have not previously considered you should seek clarification
when it occurs.
7.
Throughout the assessment you are encouraged to self assess your work. The self
assess column can be initiated by you as you progress. Your assessor will assess
you at certain checkpoints during your assessment and will initial the assessment
checklist in the column provided.
8.
During the assessment your assessor may ask you to explain various aspects of the
job you are doing. Your assessor may also ask you specific questions about similar
jobs or situations to determine your ability to problem solve and transfer knowledge to
similar situations.
9.
On completion of this assessment your assessor will discuss how you went and
provide feedback. You should also take this opportunity to discuss any concerns you
had with the assessment. Your assessor will take a copy of the assessment checklist
to enter results on your student record.
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BCP03 Plumbing and Services Training Package Assessment Record
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Resources required to complete assessment:

AS 5601 Gas Code

Type “B” appliance flue kit (pre fabricated)

Appropriate lifting equipment. / PPE

Simulated type “B” appliance with bolted flue spigot

Work station with pre-fabricated deck roof and penetration.
Hand and power tools required to complete assessment:

Appropriate spanners

Appropriate sealants

Appropriate supports

Suitable scaffold
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BCP03 Plumbing and Services Training Package Assessment Record
BCPGS3010A Install a Type B appliance flue
Code
Title
BCPGS3010A
Install a Type B Appliance Flue
Full or
Partial
Nominal
Hours
F
4
Assessment task checklist
This assessment task incorporates the following requirements:
Complete resource books relevant to task

Complete theory (may be print based or computer) tests relevant to task *(AP)

Obtain relevant standards, codes, regulations and instructions related to locating and
clearing blockages

Obtain plans/specifications for task

Discuss the task requirements with your assessor

Complete a job safety analysis (JSA) and list OH&S requirements *(AP)

Plan the task

Select appropriate tools and equipment

Generate material list (if relevant)

Plan sequence of work
Job Specification:
Install pr-fabricated mild steel flue as per attached drawing ensuring that all joints are made
using appropriate gaskets and bolts. Flue is to be installed plumb and supported at the base.
Roof penetration is to be appropriate to the roofing material profile and in accordance with
HB39 Installation code for metal roofing and wall cladding
Flue termination, clearance from combustible materials and support spacing’s are to be
determined from AS5601.
*(AP) – Assessment Point
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BCP03 Plumbing and Services Training Package Assessment Record
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BCPGS3010A Install a Type B appliance flue
Apprentice name:
Group number:
Student number:
150 OR 200mm
3mm mild steel
flue to be installed
as per AS 5601
Bolted Flange
Simulated
Type “B”
Appliance
Access for
clearing flue
Bolted Flange
Base of vertical
flue to rest on floor
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BCP03 Plumbing and Services Training Package Assessment Record
Assessment task criteria
Self
assessment
Assessor use only
Assessment
method
BCPGS3010A – ‘Install a Type B Appliance Flue’
resource book completed and assessed
WN
Locate, interpret and apply relevant information,
standards and specifications to
QS
Communicate and work effectively and safely with
others
DM
Apply safety requirements throughout the work
sequence, including the use of personal protective
clothing and equipment
DM
Correct selection and use of tools and equipment
DM
Clearance from combustible surfaces as per
AS5601
DM
Flue terminated as per AS5601
DM
Flue supports as per AS5601
DM
Flue penetration to be in accordance with those
specified in HB39 Installation code for metal
roofing and wall cladding
DM
Compliance with regulations, standards and
organisational quality procedures and processes
Work area is cleared with correct disposal of
waste and tools and equipment are cleaned,
checked, maintained and stored according to
workplace procedures and manufacturers’
instructions
Documentation has been completed in
accordance with workplace requirements
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Sign and Date
NYC
C
QS / DM
DM
WN
7
BCP03 Plumbing and Services Training Package Assessment Record
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Assessment method legend
Key
Assessment
method
Description
QS
Questioning
oral/written
Assessor will ask a range of questions from the moderated bank
of questions that supports the underpinning skills and knowledge
required to achieve competency in this unit. Questions may be
answered in written or oral form.
WN
Written notes
Apprentice will complete written notes, activities or student
resource materials to support the achievement of underpinning
knowledge required to achieve competency in this unit.
TB
Test bank
Apprentice will complete computer test bank assessment which
supports the underpinning skills and knowledge required to
achieve competency in this unit.
PO
Practical
observation
Assessor will observe the apprentice complete practical task/s that
meet the assessment criteria to the required specification in the
workplace.
DM
Demonstration
Assessor will observe the apprentice complete practical task/s that
meet the assessment criteria to the required specification in a
simulated work environment.
CS
Case study/project
Apprentice will complete workplace based projects or case study
reports to support the underpinning skills and knowledge required
to achieve competency in this unit.
LB
Logbook
3P
Third party report
Assessor will seek report from apprentice’s workplace employer,
supervisor or other approved party on the performance of an
apprentice in the workplace against assessment task criteria and
requirements of the unit.
WD
Workplace
documents
Apprentice will provide copies of workplace documents to support
the underpinning skills and knowledge required to achieve
competency in this unit.
Apprentice will provide evidence of practical work and/or
assessment tasks completed at the workplace via personal
logbook.
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BCP03 Plumbing and Services Training Package Assessment Record
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Underpinning theory questions
1. Can a plumber registered in type A gasfitting connect a type B appliance to the gas
supply.
Answer No he must have a type B registration.
2. Can a plumber registered in type A gasfitting install the flue for a type B appliance.
Answer Yes
3. What is the minimum wall thickness of a type B mild steel flue.
Answer 1.6mm (refer section 3 table 3.2)
4. What temperatures can a 1.6mm mild steel flue be used for.
Answer Temperatures above 300 degrees celsius.
5. What are the limitations of a 1.6mm mild steel high temperature flue.
Answer They can only be installed in accessible locations (for renewal
purposes) and must not exceed 7 metres in length when located internally.
6. Stainless steel flues have limitations what are they?
Answer They cannot exceed 500 degrees celsius.
7. What is the maximum diameter of a stainless steel flue with a wall thickness of 7mm.
Answer 200mm maximum (refer section 3 table 3.2)
8. What is the maximum spacing for flue supports on a 200mm mild steel type B flue.
Answer 4m
9. How are the flanged joints made gas tight.
Answer By using a high temperature sealing compound as per AG601.
10. What is the purpose of the small hole above the flue spigot?
Answer For analysing the flue gases when adjusting or servicing the appliance.
© Plumbing Training Moderation Group (Vic.) 2006
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BCP03 Plumbing and Services Training Package Assessment Record
Agreement/Acknowledgement

I accept the conditions of the assessment I am about to participate in.

I understand that follow up assessments may be required if it is found I need further
training in part or all of this competency.

I shall undergo the necessary training if required by the teacher / assessor to
successfully satisfy all standards as stated in the evidence guide of the relevant unit
of competency found in the BCP03 Plumbing and Services Training Package.
Unit title/s:
Install a Type B appliance flue
Unit code/s:
BCPGS3010A
Apprentice/Participant Name:
Teacher/Assessor Name:
Training recommendation notes:
Student/Participant comments:
I declare
(apprentice name) has been assessed
to be competent/not yet competent for the unit/s BCPGS3010A Install a type B appliance
flue.
Teacher’s signature
Date
Student’s signature
Date
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BCP03 Plumbing and Services Training Package Assessment Record
Job safety analysis
Signed off:
Contractor:
Date:
Task:
Accepted:
Type B appliance flue
Yes

No

Area:
Procedure (in steps)
Possible hazards
Safety controls
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
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